Material suction device
By designing the material suction device, using the material suction pipe, air suction, filtration and backblowing mechanism, the problems of dust, pollution and low efficiency in material transportation are solved, efficient and convenient material transportation is achieved, and product quality and operation safety are improved.
Patent Information
- Application Number
- CN202421126141.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-22
AI Technical Summary
In industrial production, the prior art problems of dust generation, dust explosion risk, environmental pollution, low efficiency, and pollution and quality impact caused by the dispersion of materials.
A material suction device is designed, including a material silo, a gas extraction mechanism, a filter mechanism, a backblowing mechanism and a discharge mechanism. A negative pressure suction material is generated through the suction tube and a gas extraction mechanism, and the filter mechanism is filtered and the backblowing mechanism is cleaned. The discharge mechanism accurately controls the discharge of materials to avoid dust and dispersion.
It improves the efficiency and quality of material transportation, reduces dust and pollution, ensures operational safety and environmental cleanliness, and meets production needs.
Smart Images

Figure CN222224944U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material conveying, in particular to a material suction device. Background Art
[0002] In industrial production, when transporting materials, workers often directly dump the materials into collection tanks, which will generate dust and even cause dangers such as dust explosions. Moreover, the materials will scatter under their own weight and pollute the surrounding working environment, making it difficult to clean the site. Not only that, the above-mentioned transportation method has low operating efficiency and cannot meet the normal production operation needs. It will also cause material contamination and affect product quality. In addition, during the transportation process, materials may hang on the wall, affecting the transportation effect of the materials. Utility Model Content
[0003] The utility model aims to provide a material suction device, which can efficiently and conveniently realize the suction and transportation of materials and achieve better transportation effect.
[0004] To achieve this purpose, the utility model adopts the following technical solutions:
[0005] A material suction device, comprising:
[0006] A silo, wherein a containing cavity is provided inside, a discharge port is opened on the silo, and the containing cavity is connected to the outside through the discharge port;
[0007] An air suction mechanism, wherein one end of the silo is provided with a suction pipe connected to the accommodating cavity, and the other end is connected to the output end of the air suction mechanism;
[0008] A filtering mechanism is arranged between the suction pipe and the air extraction mechanism;
[0009] A back-flushing mechanism, used for cleaning the filtering mechanism;
[0010] The discharging mechanism comprises a discharging driver and a discharging door, wherein the discharging driver can drive the discharging door to move so as to open or close the discharging port.
[0011] Optionally, the silo is provided with an openable and closable maintenance port, and the accommodating chamber is connected to the outside through the maintenance port.
[0012] Optionally, the suction device further comprises a cover body, which can be arranged to cover the maintenance port, and a sealing member is sandwiched between the cover body and the maintenance port.
[0013] Optionally, the air extraction mechanism includes a fan and an air extraction pipe, and an output end of the fan is connected to the accommodating cavity through the air extraction pipe.
[0014] Optionally, the filtering mechanism includes a support frame and a filter element, the support frame is connected to the accommodating chamber, and the filter element is arranged on the support frame, which can separate the accommodating chamber into a material chamber and an air chamber.
[0015] Optionally, the support frame includes a plurality of partitions, and the plurality of partitions are spaced apart from the material suction pipe to the air suction mechanism, and the material placement cavity is formed between two adjacent partitions, and the air storage cavity is formed between the air suction mechanism and the adjacent partition.
[0016] Optionally, the filter element is made of polyester fiber and has a honeycomb structure.
[0017] Optionally, the back-blowing mechanism comprises an air storage tank and a back-blowing driver, and an output end of the back-blowing driver is connected to the air storage tank, so as to control the air storage tank to blow air toward the filtering mechanism.
[0018] Optionally, the backflush driver is a pulse backflush valve.
[0019] Optionally, the discharge port is arranged to be inclined downward.
[0020] Beneficial effects of the utility model:
[0021] The utility model provides a suction device, which includes a silo, an air extraction mechanism, a filtering mechanism, a back-blowing mechanism and a discharging mechanism. A accommodating chamber is provided inside the silo for accommodating materials. A discharging port is provided on the silo, and the accommodating chamber is connected to the outside through the discharging port, so that the materials in the accommodating chamber can be discharged through the discharging port. A suction pipe connected to the accommodating chamber is provided at one end of the silo, and the other end is connected to the output end of the air extraction mechanism. Through the operation of the air extraction mechanism, negative pressure can be generated inside the silo, so that the materials are sucked from the outside into the accommodating chamber through the suction pipe, thereby improving the working efficiency and avoiding the material from being scattered and causing dust storms. The filtering mechanism is arranged between the suction pipe and the air extraction mechanism, so that the materials are filtered by the filtering mechanism and retained in the accommodating chamber, thereby avoiding the materials from entering the air extraction mechanism and being damaged. The back-blowing mechanism is used to clean the filtering mechanism. The reverse airflow generated by the back-blowing mechanism can blow off the materials accumulated on the filtering mechanism, so that the materials are convenient to be discharged through the discharging port, which not only ensures the normal operation of the filtering mechanism, but also improves the conveying efficiency and quality of the materials. The discharging mechanism includes a discharging driver and a discharging door, and the discharging driver can drive the discharging door to move to open or close the discharging port, and can accurately control the discharging of the material. Through the above arrangement, the suction device of the present application can efficiently and conveniently realize the suction and conveying of the material, and the conveying effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of a suction device provided in an embodiment of the utility model.
[0023] In the figure:
[0024] 1. Silo; 11. Accommodating chamber; 111. Material placement chamber; 112. Air accommodating chamber; 12. Discharge port; 13. Suction pipe; 14. Maintenance port; 2. Exhaust mechanism; 21. Fan; 22. Exhaust pipe; 3. Filter mechanism; 31. Support frame; 311. Partition; 32. Filter element; 4. Backflush mechanism; 41. Gas storage tank; 42. Backflush driver; 5. Discharge mechanism; 51. Discharge driver; 52. Discharge door; 6. Cover body. DETAILED DESCRIPTION
[0025] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0026] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0028] In the description of this embodiment, the terms "upper", "lower", "right", etc., are based on the directions or positions shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0029] like Figure 1As shown, this embodiment provides a suction device, which includes a silo 1, an air suction mechanism 2, a filter mechanism 3, a back-blowing mechanism 4 and a discharge mechanism 5. A accommodating chamber 11 is provided inside the silo 1, a discharge port 12 is provided on the silo 1, the accommodating chamber 11 is connected to the outside through the discharge port 12, a suction pipe 13 connected to the accommodating chamber 11 is provided at one end of the silo 1, and the other end is connected to the output end of the air suction mechanism 2, the filter mechanism 3 is arranged between the suction pipe 13 and the air suction mechanism 2, the back-blowing mechanism 4 is used to clean the filter mechanism 3, and the discharge mechanism 5 includes a discharge driver 51 and a discharge door 52, and the discharge driver 51 can drive the discharge door 52 to move to open or close the discharge port 12.
[0030] In this embodiment, a receiving chamber 11 is provided inside the silo 1 for receiving materials. A discharge port 12 is provided on the silo 1, and the receiving chamber 11 is connected to the outside through the discharge port 12, so that the materials in the receiving chamber 11 can be discharged through the discharge port 12. A suction pipe 13 connected to the receiving chamber 11 is provided at one end of the silo 1, and the other end is connected to the output end of the exhaust mechanism 2. Through the operation of the exhaust mechanism 2, negative pressure can be generated inside the silo 1, so that the materials are sucked from the outside into the receiving chamber 11 through the suction pipe 13, thereby improving the working efficiency and preventing the materials from being scattered and causing dust storms. The filtering mechanism 3 is arranged between the suction pipe 13 and the exhaust mechanism 2, so that the materials are filtered by the filtering mechanism 3 and retained in the receiving chamber 11, so as to prevent the materials from entering the exhaust mechanism 2 and being damaged. The back-blowing mechanism 4 is used to clean the filter mechanism 3. The reverse airflow generated by the back-blowing mechanism 4 can blow off the material accumulated on the filter mechanism 3, so that the material can be discharged through the discharge port 12, which not only ensures the normal operation of the filter mechanism 3, but also improves the material transportation efficiency and quality. The discharge mechanism 5 includes a discharge driver 51 and a discharge door 52. The discharge driver 51 can drive the discharge door 52 to move to open or close the discharge port 12, and can accurately control the discharge of the material. Through the above-mentioned settings, the suction device of this embodiment can efficiently and conveniently realize the suction and transportation of materials, and the transportation effect is better.
[0031] Specifically, Figure 1 As shown, the silo 1 is provided with an openable and closable maintenance port 14 , and the accommodating chamber 11 is connected to the outside through the maintenance port 14 , so that the operator can conveniently clean and maintain the inside of the silo 1 .
[0032] More specifically, if Figure 1As shown, the suction device also includes a cover body 6, which can be set on the maintenance port 14. When the operator needs to maintain or repair the silo 1, he only needs to open the cover body 6, which is easier to operate. A sealing member is sandwiched between the cover body 6 and the maintenance port 14, ensuring that the cover body 6 can form a good seal with the silo 1 when the maintenance port 14 is closed, effectively preventing the entry of dust, moisture or other impurities. In addition, the sealing member can be a rubber ring or a rubber strip to ensure the sealing of the accommodating chamber 11.
[0033] Specifically, Figure 1 As shown, the air extraction mechanism 2 includes a fan 21 and an air extraction pipe 22. The output end of the fan 21 is connected to the accommodating chamber 11 through the air extraction pipe 22. The negative pressure generated by the fan 21 can be transmitted to the accommodating chamber 11 through the air extraction pipe 22, thereby forming a strong suction force inside the silo 1, thereby ensuring that the material can be quickly and effectively sucked into the silo 1 through the feed pipe, thereby improving the suction efficiency. In addition, those skilled in the art are aware of the specific working principle of the fan 21, which will not be repeated here.
[0034] Specifically, Figure 1 As shown, the filter mechanism 3 includes a support frame 31 and a filter element 32. The support frame 31 is connected to the accommodating chamber 11 and serves as a carrier for installing the filter element 32. The filter element 32 is arranged on the support frame 31 to ensure that the filter element 32 can operate stably in the accommodating chamber 11. The filter element 32 can separate the accommodating chamber 11 into a material chamber 111 and an air chamber 112. The material chamber 111 is used to temporarily accommodate the material sucked by the device, while the air chamber 112 is used to accommodate flowing air to ensure the normal operation of the suction mechanism 2. Through the above arrangement, the filter element 32 can intercept the material so that the material can be discharged and transported through the discharge port 12 in time, and can also prevent the material from entering the suction mechanism 2 to cause wear and corrosion to the internal parts, thereby extending the service life of the suction mechanism 2.
[0035] More specifically, if Figure 1 As shown, the support frame 31 includes a plurality of partitions 311, and the plurality of partitions 311 are arranged at intervals from the suction pipe 13 to the air suction mechanism 2, and a material placement chamber 111 is formed between two adjacent partitions 311, and an air storage chamber 112 is formed between the air suction mechanism 2 and its adjacent partition 311, so that after the material enters the storage chamber 11, it will be separated in the material placement chamber 111, and the gas will enter the air storage chamber 112 through the filter element 32 and be extracted by the air suction mechanism 2. Such an arrangement prevents the material and the gas from interfering with each other, thereby improving the filtering effect. In addition, by setting a plurality of partitions 311, the storage chamber 11 is divided into a plurality of material placement chambers 111, which helps to disperse the accumulation of materials, prevent excessive accumulation of materials in a certain area and cause blockage, ensure the smoothness of material flow, and improve the working efficiency of the suction device.
[0036] More specifically, the filter element 32 is made of polyester fiber and has a honeycomb structure. Since the polyester fiber has the characteristics of wear resistance and light weight, the filter element 32 can maintain stable performance during use. Moreover, the honeycomb structure makes the filter element 32 have a higher specific strength and specific stiffness, which can effectively reduce the weight of the structure and improve the load-bearing capacity.
[0037] Specifically, Figure 1 As shown, the back-blowing mechanism 4 includes an air tank 41 and a back-blowing driver 42. The output end of the back-blowing driver 42 is connected to the air tank 41, and can control the air tank 41 to blow air to the filter mechanism 3. Specifically, the filter element 32 will reduce the filtering effect after being used for a period of time. At this time, the back-blowing driver 42 will control the compressed air (or other gas) in the air tank 41 to blow air to the filter element 32 in the filter mechanism 3. Through the high-speed and high-pressure gas flow, the residue on the filter element 32 can be effectively blown off, so that it can restore the filtering function, and the material on the filter element 32 can be dropped in time, thereby improving the material conveying effect. Through the above-mentioned settings, the automatic cleaning of the filter element 32 is realized, which can not only improve the filtering effect and extend the service life of the filter element 32, but also reduce the maintenance cost and improve the production efficiency.
[0038] More specifically, in this embodiment, the backflush driver 42 is a pulse backflush valve, which has the advantages of simple operation, good cleaning effect, and long service life, and is very suitable for use in industrial production. In other embodiments, the backflush driver 42 can be a solenoid valve or a pneumatic valve, as long as it can achieve the above functions, and no further limitation is made here.
[0039] Specifically, Figure 1 As shown, the discharge port 12 is arranged to be inclined downward so that the material can be discharged in time under the action of its own weight, thereby improving the conveying efficiency.
[0040] More specifically, in order to achieve accurate and adjustable material discharge, in this embodiment, the discharge driver 51 uses an electric cylinder and a push rod, and the electric cylinder drives the push rod to extend and retract, thereby driving the discharge door 52 to move on the slide rail, thereby achieving the opening and closing of the discharge port 12. In other embodiments, the discharge driver 51 uses a hydraulic cylinder, and the output end of the hydraulic cylinder is connected to the discharge door 52, which can drive the discharge door 52 to move back and forth, thereby achieving controllable opening and closing of the discharge door 52, thereby improving the operating efficiency and operability of the device.
[0041] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. Suction device, characterized in that: include: A silo (1) is provided with a receiving chamber (11) therein, a discharge port (12) is provided on the silo (1), and the receiving chamber (11) is connected to the outside through the discharge port (12); An air suction mechanism (2), wherein one end of the material bin (1) is provided with a suction pipe (13) connected to the accommodating chamber (11), and the other end is connected to the output end of the air suction mechanism (2); A filtering mechanism (3) is arranged between the suction pipe (13) and the air extraction mechanism (2); A back-flushing mechanism (4) for cleaning the filtering mechanism (3); The discharge mechanism (5) comprises a discharge driver (51) and a discharge door (52), wherein the discharge driver (51) is capable of driving the discharge door (52) to move so as to open or close the discharge port (12).
2. The suction device according to claim 1, characterized in that: The silo (1) is provided with an openable and closable maintenance port (14), and the accommodating chamber (11) is connected to the outside through the maintenance port (14).
3. The suction device according to claim 2, characterized in that: The material suction device further comprises a cover body (6), wherein the cover body (6) can be arranged to cover the maintenance port (14), and a sealing member is sandwiched between the cover body (6) and the maintenance port (14).
4. The suction device according to claim 1, characterized in that: The air extraction mechanism (2) comprises a fan (21) and an air extraction pipe (22); the output end of the fan (21) is connected to the accommodating chamber (11) via the air extraction pipe (22).
5. The suction device according to claim 1, characterized in that: The filtering mechanism (3) comprises a support frame (31) and a filter element (32); the support frame (31) is connected to the accommodating chamber (11); the filter element (32) is arranged on the support frame (31) and can separate the accommodating chamber (11) into a material storage chamber (111) and an air storage chamber (112).
6. The suction device according to claim 5, characterized in that: The support frame (31) comprises a plurality of partitions (311), and the plurality of partitions (311) are arranged at intervals from the material suction pipe (13) to the air suction mechanism (2), and the material placement cavity (111) is formed between two adjacent partitions (311), and the air containing cavity (112) is formed between the air suction mechanism (2) and the adjacent partition (311).
7. The suction device according to claim 5, characterized in that: The filter element (32) is made of polyester fiber and has a honeycomb structure.
8. The suction device according to claim 1, characterized in that: The back-blowing mechanism (4) comprises an air storage tank (41) and a back-blowing driver (42); an output end of the back-blowing driver (42) is connected to the air storage tank (41) and is capable of controlling the air storage tank (41) to blow air toward the filtering mechanism (3).
9. The suction device according to claim 8, characterized in that: The backflush driver (42) is a pulse backflush valve.
10. The material suction device according to any one of claims 1 to 9, characterized in that: The discharge port (12) is arranged to be inclined downward.
