Continuous feeding device for punch pin detection
By designing a continuous loading device for punch needle detection including a vibrating disc, a lead head and a conveyor belt, the problems of production efficiency, unstable product quality and equipment damage caused by the failure of punch needle to continuously load, and the flushing is achieved The continuous automatic feeding of needles improves production continuity and safety and reduces costs.
Patent Information
- Application Number
- CN202323572458.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2033-12-27
AI Technical Summary
The inability to continuously load the punch needle in stamping production leads to problems such as declining production efficiency, unstable product quality, equipment damage, safety hazards and increased costs.
A continuous feeding device for detecting and loading of punch needles including a vibrating disk, a support seat, a material guide head, a conveyor belt, a limit baffle, a support table, a moving foot and a folding plate is designed, and the vibration potential energy of the vibrating disk is released slowly. The stabilization effect of the support foot, the orientation guide of the limit baffle, the position adjustment of the moving wheel and the classified guide of the folding plate, realize the continuous automatic loading of the punch needle.
It improves the detection efficiency of the punch needle, prevents material leakage and fall, ensures production continuity, reduces equipment wear and safety risks, and reduces production and maintenance costs.
Smart Images
Figure CN222225123U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of punching needle detection and relates to a punching needle detection continuous feeding device. Background Art
[0002] During the production process of punching needles, it is necessary to test the feeding of the punching needles. Batch feeding can significantly improve production efficiency. Compared with single feeding, batch feeding can reduce repeated operations and waiting time, thereby shortening the production cycle and improving production efficiency. Due to the small size and large number of punching needles, the efficiency of manual detection of axial and radial runout of the punching needles is low, and the labor intensity of workers is high. Therefore, detection through automated testing equipment can reduce the difficulty of manual detection and improve detection efficiency. However, the inability to continuously feed the punching needles in batches during automated testing will bring a series of problems, which not only affect production efficiency, but may also damage product quality and equipment.
[0003] First, the inability to continuously feed the punch pin will lead to a decrease in production efficiency. In stamping production, the punch pin is one of the key accessories. If it cannot be replaced or replenished in time, the production process will be hindered. Long interruptions not only affect the smooth operation of the production line, but may also lead to a decrease in overall production efficiency. This not only affects the company's profitability, but may also have a negative impact on the company's reputation and customer trust.
[0004] Secondly, the inability to continuously feed the punch pin will have a negative impact on product quality. The punch pin plays an important role in the stamping process. If it is not replaced in time or the quantity is insufficient, it will lead to deviations in product size, shape or surface quality. This not only affects the quality of the product, but may also have a negative impact on the consumer's experience.
[0005] In addition, the inability of the punch to continuously feed the material may also cause damage to the equipment. Stamping equipment is a high-precision mechanical equipment. If it is in an abnormal working state for a long time, it may cause wear or damage to the equipment parts. This not only increases the maintenance cost, but may also affect the normal operation of the enterprise.
[0006] In addition, the inability to continuously feed the punch needle may also increase safety hazards. If the operator needs to leave the equipment frequently to get materials or replace the punch needle, it will increase the chance of contact with the equipment, thereby increasing safety hazards. This may not only cause harm to the operator, but also have a serious impact on the production and operation of the enterprise.
[0007] Finally, the inability to continuously feed the punch will increase costs. This includes scrap rate, maintenance costs, and labor costs. These cost increases not only affect the company's profitability, but may also have a negative impact on the company's long-term development.
[0008] In summary, the inability to continuously feed the punch needle during batch testing will cause a series of problems, including decreased production efficiency, unstable product quality, equipment damage, safety hazards and increased costs. Therefore, a punch needle detection continuous feeding device is urgently needed to solve the above problems. Utility Model Content
[0009] In view of the deficiencies in the prior art, the utility model aims to provide a punch needle detection continuous feeding device to solve the problems raised in the above background technology.
[0010] The utility model is realized by the following technical scheme: a punch needle detection continuous feeding device, comprising: a vibration plate, a support seat and a moving foot, wherein the lower end of the vibration plate is provided with a support seat;
[0011] A carrier plate is provided at the lower end of the support seat, a support foot is provided at the lower end of the carrier plate, a material guide head is provided on the right side of the vibration plate, a guide belt is provided on the right side of the material guide head, a set of limit baffles are provided on both the front and rear sides of the guide belt, and a support platform is provided at the lower end of the right side of the guide belt;
[0012] A carrier plate 2 is provided at the lower end of the support platform, a frame is provided outside the carrier plate 2, a movable foot is provided at the lower end of the frame, an extension head is provided on the right side of the guide belt, a folding plate is provided on the right side of the extension head, a material guide plate is provided on the right side of the folding plate, and a material storage box is provided on the rear side of the material guide plate.
[0013] As a preferred embodiment, the vibration plate is an LX-1 type vibration feeding equipment, the vibration plate and the material guide head are an integrated structure, the vibration plate and the support seat are fixed by bolts, and the support seat is a spring damper, which can release the vibration potential energy at the bottom of the vibration plate through the support seat.
[0014] As a preferred embodiment, the support seat and the carrier plate are fixed by bolts, a bracket is provided at the lower end of the carrier plate, four groups of supporting feet are provided at the lower end of the bracket, and an anti-slip pad is provided at the lower end of each group of supporting feet, and an anti-slip pattern with an inwardly concave structure is provided at the lower end of the anti-slip pad. The four groups of supporting feet can provide a stabilizing effect on the bracket and prevent the punching material from leaking out of the guide head.
[0015] As a preferred embodiment, the right side of the material guide head and the left side of the guide belt are in the same horizontal plane and in seamless contact. A driving device is provided in the middle of the lower end of the guide belt, and the driving device is used to provide power transmission to the guide belt.
[0016] As a preferred embodiment, a support plate is provided at the lower end of the guide belt, and the support plate is connected and fixed to two groups of support platforms. The support platform is an electric cylinder, and the front and rear sides of the upper end of the guide belt are connected and fixed to a group of limit baffles, which can guide the punching needle material in a directional manner through the two groups of limit baffles.
[0017] As a preferred embodiment, the support platform is fixed to the carrier plate 2 by bolts, the carrier plate 2 is fixed to the frame, and four sets of moving wheels are provided at the lower end of the frame. The four sets of moving wheels have the same specifications, and the use of four sets of moving wheels can facilitate the staff to move and adjust the position of the guide belt.
[0018] As a preferred embodiment, the right side of the guide belt is connected and fixed to an extension head, and the extension head is a movable extension mechanism. The lower end of the right side of the extension head and the upper end of the folding plate are arranged on the same longitudinal line. The folding plates are provided with two groups, and each group of the folding plates is connected to a group of guide plates. The position between the two groups of guide plates can be adjusted by using the folding plates, thereby facilitating classified material guiding.
[0019] As a preferred embodiment, the material guide plate is a tilting mechanism, the rear side of each group of the material guide plates is interconnected with the interior of a group of material storage boxes, and the material storage boxes are fixed to the second carrier plate by bolts.
[0020] After adopting the above technical scheme, the beneficial effects of the utility model are: by using the support seat, the vibration potential energy at the bottom of the vibration plate can be slowly released; by using four sets of supporting feet, the bracket can be provided with a stabilizing effect and the punching material can be prevented from leaking out of the guide head; by using two sets of limit baffles, the punching material can be guided in a directional manner; by using four sets of moving wheels, it is convenient for the staff to move and adjust the position of the guide belt; by using a folding plate, the position between the two sets of guide plates can be adjusted, thereby facilitating the classification and guiding of materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0022] Figure 1 It is a schematic diagram of the top view of the right side of a punch needle detection continuous feeding device of the utility model;
[0023] Figure 2 This is a schematic diagram of the top view of the structural position of a guide belt in a punch needle detection continuous feeding device of the utility model;
[0024] Figure 3 This is a front view structural diagram of a frame in a punch needle detection continuous feeding device of the utility model;
[0025] Figure 4It is a rear view structural schematic diagram of a folding plate and a guide plate in a punch needle detection continuous feeding device of the utility model;
[0026] In the figure: 100-vibration plate, 110-support base, 120-carrier plate 1, 130-support foot, 140-material guide head, 150-conveying belt, 160-limit baffle, 170-support base, 180-frame, 190-carrier plate 2, 200-extension head, 210-folding plate, 220-material guide plate, 230-material storage box, 240-movable foot. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 4 , a punch needle detection continuous feeding device, comprising: a vibration plate 100, a support seat 110 and a moving foot 240, the support seat 110 is provided at the lower end of the vibration plate 100;
[0029] A carrier plate 120 is provided at the lower end of the support seat 110, a support foot 130 is provided at the lower end of the carrier plate 120, a material guide head 140 is provided at the right side of the vibration plate 100, a guide belt 150 is provided at the right side of the material guide head 140, a set of limit baffles 160 are provided at the front and rear sides of the guide belt 150, and a support platform 170 is provided at the lower end of the right side of the guide belt 150;
[0030] A carrier plate 190 is provided at the lower end of the support platform 170, a frame 180 is provided on the outer side of the carrier plate 190, a movable foot 240 is provided at the lower end of the frame 180, an extension head 200 is provided on the right side of the guide belt 150, a folding plate 210 is provided on the right side of the extension head 200, a material guide plate 220 is provided on the right side of the folding plate 210, and a material storage box 230 is provided on the rear side of the material guide plate 220.
[0031] The vibration plate 100 is an LX-1 type vibration feeding equipment. The vibration plate 100 and the guide head 140 are an integrated structure. The vibration plate 100 and the support seat 110 are fixed by bolts. The support seat 110 is a spring damper that can release the vibration potential energy at the bottom of the vibration plate 100 through the support seat 110.
[0032] The support seat 110 is fixed to the carrier plate 120 by bolts. A bracket is provided at the lower end of the carrier plate 120. Four groups of supporting feet 130 are provided at the lower end of the bracket. An anti-skid pad is provided at the lower end of each group of supporting feet 130. The anti-skid pattern with an inward concave structure is provided at the lower end of the anti-skid pad. The four groups of supporting feet 130 can provide a stabilizing effect on the bracket and prevent the punching material from leaking out of the guide head 140.
[0033] The right side of the material guide head 140 and the left side of the guide belt 150 are in the same horizontal plane and in seamless contact. A driving device is provided at the middle position of the lower end of the guide belt 150 to provide power transmission to the guide belt 150.
[0034] A support plate is provided at the lower end of the guide belt 150, and the support plate is connected and fixed to two groups of support platforms 170. The support platform 170 is an electric cylinder, and the front and rear sides of the upper end of the guide belt 150 are connected and fixed to a group of limit baffles 160. The two groups of limit baffles 160 can be used to guide the punching needle material in a directional manner.
[0035] The support platform 170 is fixed to the carrier plate 190 by bolts, and the carrier plate 190 is fixed to the frame 180. Four sets of moving wheels are provided at the lower end of the frame 180, and the four sets of moving wheels have the same specifications. By using the four sets of moving wheels, it is convenient for staff to move and adjust the position of the guide belt 150.
[0036] The right side of the guide belt 150 is connected and fixed to the extension head 200. The extension head 200 is a movable extension mechanism. The lower end of the right side of the extension head 200 and the upper end of the folding plate 210 are arranged in the same longitudinal line. The folding plates 210 are provided with two groups, and each group of folding plates 210 is connected to a group of guide plates 220. The position between the two groups of guide plates 220 can be adjusted by using the folding plates 210, so as to facilitate classified material guiding.
[0037] The material guide plates 220 are a tilting mechanism, and the rear side of each group of material guide plates 220 is interconnected with the interior of a group of material storage boxes 230, and the material storage boxes 230 are fixed to the second carrier plate 190 by bolts.
[0038] See also Figure 1-Figure 4As the first embodiment of the utility model: In order to solve the problem that the needle cannot be continuously fed, which will lead to a decrease in production efficiency, in stamping production, the punching needle is one of the key accessories. If it cannot be replaced or supplemented in time, the production process will be hindered. Long-term interruption not only affects the smooth operation of the production line, but also may lead to a decrease in overall production efficiency. First, the staff puts the punching needle material into the vibration plate 100, and starts the vibration plate 100, and makes the vibration plate 100 slowly vibrate and move the punching needle material to the guide head 140 in sequence, and at the same time When the material guide belt is started, the material guide belt starts to transmit the punching needle guided by the material guide head 140. Since the front and rear sides of the upper end of the guide belt 150 are connected and fixed with a group of limit baffles 160, the two groups of limit baffles 160 can guide the punching needle material in a directional manner and prevent the punching needle material from falling from the upper end of the material guide belt. At the same time, since a support plate is provided at the lower end of the guide belt 150, the support plate is connected and fixed with two groups of support platforms 170. The support platform 170 is an electric cylinder. The staff can adjust the inclination angle of the material guide belt by adjusting the height of the support platform 170.
[0039] See also Figure 1-Figure 4 , as the second embodiment of the utility model: based on the description in the above embodiments, further, when the punching needle material is introduced from the guide belt into the extension head 200, the extension length of the extension head 200 can be adjusted according to the specific unfolding angle of the folding plate 210, and the extension angle of the folding plate 210 can also be adjusted according to the specific length and inner diameter of the punching needle, so as to facilitate further classification and storage of the punching needle material. At the same time, since the support platform 170 and the carrier plate 190 are fixed by bolts, the carrier plate 190 is connected and fixed to the frame 180, and the lower end of the frame 180 is provided with four sets of moving wheels, the staff can use the four sets of moving wheels to facilitate the staff to move and adjust the position of the guide belt 150.
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A punch needle detection continuous feeding device, comprising: A vibration plate (100), a support seat (110) and a movable foot (240), wherein: a support seat (110) is provided at the lower end of the vibration plate (100); A carrier plate (120) is provided at the lower end of the support seat (110), a support foot (130) is provided at the lower end of the carrier plate (120), a material guide head (140) is provided on the right side of the vibration plate (100), a guide belt (150) is provided on the right side of the material guide head (140), a group of limit baffles (160) are provided on both the front and rear sides of the guide belt (150), and a support platform (170) is provided at the lower end of the right side of the guide belt (150); A carrier plate 2 (190) is provided at the lower end of the support platform (170), a frame (180) is provided outside the carrier plate 2 (190), a movable foot (240) is provided at the lower end of the frame (180), an extension head (200) is provided on the right side of the guide belt (150), a folding plate (210) is provided on the right side of the extension head (200), a material guide plate (220) is provided on the right side of the folding plate (210), and a material storage box (230) is provided on the rear side of the material guide plate (220).
2. A punch needle detection continuous feeding device according to claim 1, characterized in that: The vibration plate (100) is a LX-1 type vibration feeding device. The vibration plate (100) and the material guide head (140) are an integrated structure. The vibration plate (100) and the support seat (110) are connected and fixed by bolts. The support seat (110) is a spring damper.
3. A punch needle detection continuous feeding device according to claim 2, characterized in that: The support seat (110) is fixed to the carrier plate 1 (120) by bolt connection, the carrier plate 1 (120) is provided with a bracket at the lower end, the bracket is provided with four groups of support legs (130) at the lower end, and each group of support legs (130) is provided with an anti-skid pad at the lower end, and the anti-skid pad is provided with an anti-skid pattern with an inward concave structure at the lower end.
4. A punch needle detection continuous feeding device according to claim 1, characterized in that: The right side of the material guide head (140) and the left side of the guide belt (150) are in the same horizontal plane and are in seamless contact. A driving device is provided at the middle position of the lower end of the guide belt (150), and the driving device is used to provide power transmission to the guide belt (150).
5. A punch needle detection continuous feeding device according to claim 4, characterized in that: A support plate is provided at the lower end of the conveyor belt (150), and the support plate is connected and fixed to two groups of support platforms (170). The support platforms (170) are electric cylinders, and both the front and rear sides of the upper end of the conveyor belt (150) are connected and fixed to a group of limit baffles (160).
6. A punch needle detection continuous feeding device according to claim 5, characterized in that: The support platform (170) is fixedly connected to the second carrier plate (190) by bolts, and the second carrier plate (190) is fixedly connected to the frame (180). The lower end of the frame (180) is provided with four groups of moving wheels, and the four groups of moving wheels have the same specifications.
7. A punch needle detection continuous feeding device according to claim 4, characterized in that: The right side of the guide belt (150) is connected and fixed to an extension head (200), and the extension head (200) is a movable extension mechanism. The lower end of the right side of the extension head (200) and the upper end of the folding plate (210) are arranged in the same longitudinal line. The folding plates (210) are provided with two groups, and each group of the folding plates (210) is connected to a corresponding group of guide plates (220).
8. A punch needle detection continuous feeding device according to claim 7, characterized in that: The material guide plates (220) are a tilting mechanism, and the rear side of each group of the material guide plates (220) is interconnected with the interior of a group of material storage boxes (230). The material storage boxes (230) are fixed to the second carrier plate (190) by bolt connection.