Dye distribution line

By designing an automated dye distribution line, the automatic transportation and recycling of dye barrels is achieved using car running tracks and mobile storage platforms, solving the problem of relying on manual dye distribution in printing and dyeing operations, improving the degree of automation, and meeting intelligence and unmanned need.

CN222225143UActive Publication Date: 2024-12-24SHAOXING HESHENG PRINTING & DYEING SHARE CO LTD
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Patent Information

Application Number
CN202420226177.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2024-12-24
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

In printing and dyeing operations, the distribution of dyes still mainly relies on manual operations, lacking automated solutions, which cannot meet the needs of factory intelligent and unmanned upgrades.

Method used

A dye distribution line including a trolley running track and a dye distribution vehicle was designed. The distribution vehicle was equipped with a mobile storage platform and a platen drive mechanism, which could automatically convey and recover dye barrels and remind people around them through warning lights.

Benefits of technology

It realizes automated distribution of dyes and empty bucket recycling, significantly reduces manual operations, and meets the needs of enterprise intelligent and unmanned upgrades.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dye distribution line which comprises a trolley running track and a dye distribution vehicle, the dye distribution vehicle is installed on the trolley running track in a running mode, a plurality of barrel frames are installed on the two sides of the trolley running track, the barrel frames are linearly arranged in the length direction of the trolley running track, and two movable storage platforms are installed on the dye distribution vehicle. A plurality of movable object placing platforms are arranged on the barrel racks, a tray can be placed on each movable object placing platform, a dye barrel can be placed on each tray, the trays and the dye barrels can be conveyed to the barrel racks through the movable object placing platforms, barreled dye is conveyed through the dye distribution vehicle, the dye barrels can be directly conveyed to the corresponding barrel racks along the line through the dye distribution vehicle, and the dye barrels can be conveyed to the corresponding barrel racks through the movable object placing platforms. The automatic barrel recycling device has the advantages of being high in automation degree, capable of greatly reducing manual use and capable of meeting the requirements of enterprises for intelligent and unmanned upgrading.
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Description

Technical Field

[0001] The utility model relates to the technical field of printing and dyeing production equipment, in particular to a dye distribution line. Background Art

[0002] In the process of printing and dyeing, dye distribution is a common task. Workers need to deliver the well-proportioned dye materials to the corresponding dye tanks. Currently, the above operations are mostly done manually. With the demand for intelligent and unmanned factory upgrades, many tasks will be completed by automated equipment, including dye distribution. Therefore, designing a dye distribution production line with a high degree of automation is an urgent need for enterprises, and this case was born. Utility Model Content

[0003] The utility model aims to solve the needs of the above-mentioned prior art and provide a dye distribution line.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A dye distribution line comprises a trolley running track and a dye distribution vehicle, wherein the dye distribution vehicle is installed on the trolley running track, a plurality of barrel racks are installed on both sides of the trolley running track, and the barrel racks are arranged in a straight line along the length direction of the trolley running track; the dye distribution vehicle is installed with two mobile storage platforms, each of which can hold a pallet, each of which can hold a dye barrel, and the pallets and dye barrels can be transported to the barrel racks through the mobile storage platforms.

[0006] The dye delivery vehicle comprises a bottom vehicle, which can run on a trolley running track. A warning light is installed on the bottom vehicle, and the warning light flashes when the dye delivery vehicle is running.

[0007] The mobile storage platform includes a transmission chassis and a mobile table. A table driving mechanism is installed in the transmission chassis. The mobile table is movably placed on the transmission chassis. The mobile table is transmission-connected to the table driving mechanism. A tray and a dye bucket can be placed on the mobile table.

[0008] The table driving mechanism includes a screw, a guide rod and a motor. The screw is rotatably installed in the transmission base frame. The two guide rods are installed on both sides of the screw. The output end of the motor is connected to the screw. A driving slider is connected to the lower end surface of the movable table. The driving slider is installed on the two guide rods and is threadedly connected to the screw.

[0009] A flap assembly is installed on both sides of the movable table, and the flap assembly includes a rotating cylinder and a flip plate. The rotating cylinder is fixedly installed on the lower end surface of the movable table, and one end of the flip plate is fixedly connected to the shaft head of the rotating cylinder. A flap storage groove is opened on the movable table, and the flip plate is installed at the corresponding position of the flap storage groove. The flip plate can be flipped and stored in the flap storage groove.

[0010] The barrel rack includes two symmetrically installed supporting seats, with a pallet insertion space reserved between the two supporting seats. The supporting seat includes a column, and an angle steel support is fixedly connected to the top of the column. The spacing between the two angle steel supports matches the width of the pallet.

[0011] The width dimension of the tray is greater than the width dimension of the moving table.

[0012] The beneficial effects of the utility model are as follows: the utility model transports barreled dyes through a dye delivery vehicle, which can not only directly deliver the dye barrels to the corresponding barrel racks along the line, but also recycle the empty barrels. The utility model has the advantage of a high degree of automation, and its application can greatly reduce manual labor and meet the needs of enterprises for intelligent and unmanned upgrades. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a top view layout diagram of the utility model;

[0014] Figure 2 This is a side structural diagram of the dye delivery vehicle of the utility model;

[0015] Figure 3 It is a side view transmission structure diagram of the mobile storage platform of the utility model;

[0016] Figure 4 It is a top view of the structure of the table driving mechanism of the utility model;

[0017] Figure 5 This is an installation structure diagram of the flap assembly of the utility model;

[0018] Figure 6 It is a structural schematic diagram of the barrel rack of the utility model.

[0019] In the figure: trolley running track 1, dye delivery vehicle 2, bottom vehicle 21, warning light 211, barrel rack 3, support seat 31, column 311, angle steel support 312, mobile storage platform 4, transmission base frame 41, table drive mechanism 42, screw 421, guide rod 422, motor 423, mobile table 43, drive slider 431, flap storage groove 432, flap assembly 44, rotating cylinder 441, flip plate 442, tray 5, dye barrel 6. DETAILED DESCRIPTION

[0020] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments. The descriptions of "left" and "right" in the present invention are all based on Figure 1 For reference direction:

[0021] like Figure 1 to Figure 6 As shown, a dye distribution line includes a trolley running track 1 and a dye distribution trolley 2. The dye distribution trolley 2 is installed on the trolley running track 1. The dye distribution trolley 2 can automatically move on the trolley running track 1 through control. A plurality of barrel racks 3 are installed on both sides of the trolley running track 1. The barrel racks 3 represent the distribution position of the dye barrel 6. Each barrel rack 3 has a corresponding dye vat device on its side. The barrel racks 3 are arranged in a straight line along the length direction of the trolley running track 1. The barrel racks 3 are arranged on both sides of the walking route of the dye distribution trolley 2 to facilitate left and right distribution operations. Two mobile storage platforms 4 (to provide a In order to increase the carrying efficiency by twice, more than two can be set, but the actual application shows that two are the best choice). A pallet 5 can be placed on each mobile storage platform 4, and each pallet 5 can be placed with a dye barrel 6. The mobile storage platform 4 can move left and right. Therefore, the pallet 5 and the dye barrel 6 can be transported to the barrel rack 3 through the mobile storage platform 4. The utility model has the advantage of high degree of automation. The dye delivery vehicle 2 can automatically complete the distribution of dyes and the recovery of empty barrels. After applying the utility model, the amount of manual labor is greatly reduced, which can meet the needs of enterprises for intelligent and unmanned upgrades.

[0022] like Figure 2 As shown, the dye delivery vehicle 2 includes a base vehicle 21, which can run on the vehicle running track 1. The base vehicle 21 adopts a controllable trolley and is controlled to move by the central control room. A warning light 211 is installed on the base vehicle 21. When the dye delivery vehicle 2 is moving, the warning light 211 flashes to remind people around not to approach at will.

[0023] like Figure 3 and Figure 4 As shown, the mobile storage platform 4 includes a transmission base frame 41 and a mobile table 43. A table driving mechanism 42 is installed in the transmission base frame 41. The mobile table 43 is movably placed on the transmission base frame 41. The mobile table 43 is transmission-connected to the table driving mechanism 42. The pallet 5 and the dye barrel 6 can be placed on the mobile table 43. The mobile table 43 can be driven to move by the table driving mechanism 42, thereby realizing the accompanying movement of the pallet 5 and the dye barrel 6. Under this effect, the distribution and empty barrel recovery needs of the dye barrel 6 can be met.

[0024] like Figure 3 and Figure 4As shown, the table driving mechanism 42 includes a screw 421, a guide rod 422 and a motor 423. The screw 421 is rotatably installed in the transmission base frame 41. Two guide rods 422 are installed on both sides of the screw 421. The output end of the motor 423 is connected to the screw 421. A driving slider 431 is connected to the lower end surface of the movable table 43. The driving slider 431 is installed on the two guide rods 422 and is threadedly connected to the screw 421. The guide rod 422 plays a role in motion guidance. The motor 423 can drive the screw 421 to rotate. Driven by the driving slider 431, the movable table 43 can move along the length direction of the guide rod 422, thereby realizing the left and right movement effect of the movable table 43, and can deliver the tray 5 and the dye barrel 6 to the barrel rack 3 on both sides of the trolley running track 1.

[0025] like Figure 3 and Figure 5 As shown, a flap assembly 44 is installed on the left and right sides of the movable table 43, and the flap assembly 44 includes a rotating cylinder 441 and a flip plate 442. The rotating cylinder 441 is fixedly installed on the lower end surface of the movable table 43, and one end of the flip plate 442 is fixedly connected to the shaft head of the rotating cylinder 441. A flap receiving groove 432 is opened on the movable table 43, and the flip plate 442 is correspondingly installed at the position of the flip plate receiving groove 432. The flip plate 442 can be flipped and stored in the flip plate receiving groove 432, and the flip plate 442 can be driven to flip by the rotating cylinder 441. When the flip plate 442 is flipped downward, it can be stored in the flip plate receiving groove 432 so as not to affect the entry and exit of the tray 5. When the flip plate 442 is flipped upward, a pushing or hooking effect can be formed. During the dye distribution operation, the flap assembly 44 close to the barrel rack 3 (here refers to the barrel rack 3 to which the dye needs to be distributed) is stored, and the flap assembly 44 away from the barrel rack 3 is erected. When the movable table 43 moves toward the barrel rack 3, the pallet 5 and the dye barrel 6 on it will be pushed onto the barrel rack 3. Of course, the surface finish of the movable table 43 needs to be higher than that of the barrel rack 3, so that when the movable table 43 moves back, under the action of friction, the pallet 5 and the dye barrel 6 will be retained on the barrel rack 3. During the empty barrel recovery operation, the movable table 43 moves to the position below the pallet 5 and the dye barrel 6, and the flap assembly 44 that passes over the pallet 5 starts to stand upright, and the pallet 5 and the dye barrel 6 on the barrel rack 3 can be hooked and pulled out through the flip plate 442.

[0026] like Figure 6As shown, the barrel rack 3 includes two symmetrically installed supporting seats 31, and a space for inserting the pallet 5 is reserved between the two supporting seats 31. The supporting seat 31 includes a column 311, and an angle steel support 312 is fixedly connected to the top of the column 311. The spacing between the two angle steel supports 312 matches the width of the pallet 5 so that the pallet 5 can be smoothly placed. The placing surface of the angle steel support 312 should be relatively rough to have a better friction effect. The angle steel support 312 should be at the same height as the movable table 43 so that the pallet 5 and the dye barrel 6 on the movable table 43 can be smoothly received.

[0027] like Figure 2 As shown, the width of the tray 5 is greater than the width of the movable table 43. The width of the tray 5 corresponds to the spacing between the angle steel supports 312. The width of the movable table 43 is smaller so as not to form motion interference with the angle steel supports 312 during movement.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A dye distribution line, comprising a trolley running track (1) and a dye distribution vehicle (2), characterized in that: The dye delivery vehicle (2) is installed on a trolley running track (1), and a plurality of barrel racks (3) are installed on both sides of the trolley running track (1). The barrel racks (3) are arranged in a straight line along the length direction of the trolley running track (1). The dye delivery vehicle (2) is installed with two mobile storage platforms (4), each of which can be placed on a pallet (5), and each of which can be placed on a dye barrel (6). The pallet (5) and the dye barrel (6) can be transported to the barrel rack (3) through the mobile storage platform (4).

2. A dye dispensing line as claimed in claim 1, characterized in that: The dye delivery vehicle (2) comprises a base vehicle (21), the base vehicle (21) can run on a trolley running track (1), a warning light (211) is installed on the base vehicle (21), and when the dye delivery vehicle (2) is running, the warning light (211) flashes.

3. A dye dispensing line as claimed in claim 1, characterized in that: The movable storage platform (4) comprises a transmission chassis (41) and a movable table (43); a table driving mechanism (42) is installed in the transmission chassis (41); the movable table (43) is movably placed on the transmission chassis (41); the movable table (43) is transmission-connected to the table driving mechanism (42); and a tray (5) and a dye bucket (6) can be placed on the movable table (43).

4. A dye dispensing line as claimed in claim 3, characterized in that: The table driving mechanism (42) comprises a screw (421), a guide rod (422) and a motor (423); the screw (421) is rotatably mounted in a transmission base frame (41); two guide rods (422) are respectively mounted on both sides of the screw (421); an output end of the motor (423) is connected to the screw (421); a driving slider (431) is connected to the lower end surface of the movable table (43); the driving slider (431) is mounted on the two guide rods (422) and is threadedly connected to the screw (421).

5. A dye dispensing line as claimed in claim 3, characterized in that: A flap assembly (44) is installed on both the left and right sides of the movable table (43), and the flap assembly (44) comprises a rotating cylinder (441) and a flip plate (442). The rotating cylinder (441) is fixedly installed on the lower end surface of the movable table (43), and one end of the flip plate (442) is fixedly connected to the shaft head of the rotating cylinder (441). A flap receiving groove (432) is provided on the movable table (43), and the flip plate (442) is installed at the position of the flap receiving groove (432). The flip plate (442) can be flipped and stored in the flap receiving groove (432).

6. A dye dispensing line as claimed in claim 1, characterized in that: The barrel rack (3) comprises two symmetrically mounted support seats (31), a space for inserting a tray (5) is reserved between the two support seats (31), the support seat (31) comprises a column (311), an angle steel support (312) is fixedly connected to the top of the column (311), and the spacing between the two angle steel supports (312) matches the width of the tray (5).

7. A dye dispensing line as claimed in claim 1, characterized in that: The width dimension of the tray (5) is greater than the width dimension of the movable table (43).