Rail type belt conveyor intelligent inspection robot
By using track belt machines and coal particle cleaning mechanisms in coal mine inspection robots, the shaking and slipping problems caused by coal particles are solved, and smoother and more sensitive movement is achieved, and inspection efficiency and safety are improved.
Patent Information
- Application Number
- CN202420207810.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-01-29
AI Technical Summary
During the movement of the coal mine inspection robot, the coal particles adhere to the drive wheels, causing shaking and slipping, which has poor stability, which affects the inspection efficiency and safety.
An intelligent inspection robot for rail-type belt conveyors was designed, using belt conveyors to drive the inspection robot to move, and a coal particle cleaning mechanism and drying mechanism were installed on the belt conveyors to clean up coal particles and water stains on the belt to ensure smooth operation of the belt.
By increasing the contact area between the belt and the track groove and the use of the cleaning mechanism, the stability and sensitivity of the robot movement are improved, belt corrosion is avoided, and service life is extended.
Smart Images

Figure CN222225196U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of inspection robots, and in particular relates to an intelligent inspection robot for a track-type belt conveyor. Background Art
[0002] A coal mine is an area where humans exploit coal resources in coal-rich mining areas. It is generally divided into underground coal mines and open-pit coal mines. When the coal seam is far from the surface, it is generally chosen to dig tunnels underground to mine coal. This is an underground coal mine.
[0003] Based on OCR and image recognition capabilities, the "inspection robot" can simulate professional manual operations, perform inspection operations such as clicking, identifying, and checking in various scenes of the entire site's multi-level pages and the entire process of fund transactions, and can realize automatic inspection and monitoring of APP pages, and continuously check APP transactions, marketing activities, account security and other core functional processes 24 hours a day, 7 days a week. It can pre-discover and quickly locate various problems in the APP, protect users' funds and transaction security from multiple angles, and enhance consumer experience.
[0004] Currently, most coal mine inspection work is completed by inspection robots instead of manual labor. During the operation, the robot drives the driving wheel to rotate through the driving mechanism, and then drives the entire robot to move along the track. It is safe and reliable, greatly reducing the labor intensity of workers and reducing the risks faced during manual inspections. However, the air inside the coal mine is mixed with a large amount of coal particles, and some particles will adhere to the track groove position in the track. During the movement of the robot, some coal particles will adhere to the driving wheel in its driving mechanism. The coal particles adhered to the driving wheel will cause the robot to shake easily during movement, with poor stability, and the driving wheel adhered to the coal particles is prone to slipping. Utility Model Content
[0005] The utility model aims to provide a track-type belt conveyor intelligent inspection robot to solve the problems raised by the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions, including a track body, an inspection robot body, and a driving belt conveyor, wherein a track groove is provided on the track body, the driving belt conveyor is installed on the inspection robot body, and the driving belt conveyor is used to drive the inspection robot body to move back and forth along the track groove in the track body;
[0007] The driving belt conveyor comprises a belt, one side of which is in contact with the inner wall of the track groove; and a coal particle cleaning mechanism for cleaning coal particles on the belt is installed on the inspection robot body.
[0008] Preferably, the coal particle cleaning mechanism comprises a cleaning roller, the cleaning roller is connected to the output shaft of the cleaning motor, and a plurality of circumferentially distributed cleaning brushes are mounted on the outer wall of the cleaning roller.
[0009] Preferably, the coal particle cleaning mechanism is installed inside a protective shell, the protective shell includes an inlet and an outlet, and two coal particle cleaning mechanisms are provided, and the two coal particle cleaning mechanisms are installed at the inlet and the outlet, respectively.
[0010] Preferably, a drying mechanism for removing water stains on the belt is installed on the inspection robot body.
[0011] Preferably, the drying mechanism comprises a drying cloth, which is wrapped around the outside of a heating roller with a heating mechanism installed in the middle, and the heating roller is connected to the cleaning roller through a transmission wheel and a transmission belt.
[0012] Preferably, an air feed pipe for communicating with the outside air is installed on the protective shell, the protective shell is arranged in a V shape, and the air feed pipe is installed at the middle angle position of the protective shell.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model has a larger contact area with the inner wall of the track groove than the driving wheel, and is more stable during operation. At the same time, a coal particle cleaning mechanism is provided to clean the coal particles adhered to the belt. The robot moves more smoothly and the movement distance is more sensitively controlled.
[0015] 2. Install a drying mechanism on the inspection robot body to keep the belt dry, so that the belt can be more stably stressed and avoid excessive corrosion due to water stains. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model.
[0017] Figure 2 It is a side view of the utility model.
[0018] Figure 3 This is a schematic diagram of the structure of the utility model after removing a protective shell.
[0019] Figure 4 It is a schematic diagram of the internal structure of the protective shell in the utility model.
[0020] Figure 5 It is a top view of the utility model.
[0021] Figure 6 For this utility model Figure 5 Cross-sectional view at AA in the middle.
[0022] In the figure: 1. track body; 101. track groove; 2. inspection robot body; 3. driving belt conveyor; 4. coal particle cleaning mechanism; 401. cleaning roller; 402. cleaning brush; 5. protective shell; 6. drying mechanism; 601. drying cloth; 602. heating mechanism; 7. air feed pipe. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1-Figure 6 A track-type belt conveyor intelligent inspection robot comprises a track body 1, an inspection robot body 2, and a driving belt conveyor 3. The track body 1 is provided with a track groove 101, and the driving belt conveyor 3 is installed on the inspection robot body 2. The driving belt conveyor 3 is used to drive the inspection robot body 2 to move back and forth along the track groove 101 in the track body 1. The inspection robot body 2 is used in coal excavation sites, such as inside a mine, and is used to detect various parameters inside the mine, such as carbon dioxide concentration, presence or absence of abnormal noise, etc., and is used to inspect the entire mine. The track body 1 is installed inside the mine as a track for the inspection robot body 2 to move, and the driving belt conveyor 3 is used as a driving force during the movement of the inspection robot body 2;
[0025] In a further embodiment, the driving belt conveyor 3 includes a belt, one side of which is in contact with the inner wall of the track groove 101. The driving belt conveyor 3 is driven by a belt roller, and the belt roller is connected to a driving motor for driving it to rotate forward and backward. The rotation of the belt roller drives the belt to rotate forward and backward, thereby driving the entire inspection robot body 2 to move back and forth along the track body 1. During the use of the track body 1, solid particles inside the mine, mainly coal particles, will enter the air, and some will adhere to the inside of the track groove 101 in the track body 1. In order to clean the coal particles on the belt and avoid the belt from slipping, a coal particle cleaning mechanism 4 for cleaning the coal particles on the belt is installed on the inspection robot body 2;
[0026] Specifically, the coal particle cleaning mechanism 4 includes a cleaning roller 401, which is connected to the output shaft of the cleaning motor. A plurality of circumferentially distributed cleaning brushes 402 are installed on the outer wall of the cleaning roller 401. It should be noted that the direction of rotation of the cleaning roller 401 is opposite to the direction of rotation of the belt near the cleaning roller 401, so that the coal particles can be cleaned up and the coal particles can be prevented from entering the area inside the protective shell 5. The coal particle cleaning mechanism 4 is installed inside the protective shell 5. The protective shell 5 includes an inlet and an outlet. Two coal particle cleaning mechanisms 4 are provided. The two coal particle cleaning mechanisms 4 are respectively installed at the positions of the inlet and the outlet. The positions of the inlet and the outlet are not fixed and change with the rotation direction of the belt, such as Figure 4 As shown, the belt rotates counterclockwise, the inlet is at the opening on the lower side of the protective shell 5, and the opening on the upper side is the outlet. The belt rotates clockwise, and the positions of the inlet and the outlet are swapped;
[0027] In a further embodiment, the humidity inside some mines is too high, and the driving belt conveyor 3 will have some water stains on the belt during use. In order to remove the water stains, a drying mechanism 6 for removing the water stains on the belt is installed on the inspection robot body 2;
[0028] Specifically, Figure 4 As shown, the drying mechanism 6 includes a drying cloth 601, which is wrapped around the outer side of a heating roller having a heating mechanism 602 installed in the middle. Figure 3 As shown, the heating roller is connected to the cleaning roller 401 through a transmission wheel and a transmission belt, and an air feed pipe 7 for communicating with the outside air is installed on the protective shell 5 to realize the exchange of the outside air and the internal gas of the protective shell 5, thereby accelerating the dissipation of the heat generated when the driving belt conveyor 3 is working.
[0029] Working principle:
[0030] The driving belt conveyor 3 is driven by a belt roller, and the belt roller is connected to a driving motor for driving it to rotate forward and backward. The rotation of the belt roller will drive the belt to rotate forward and backward, thereby driving the entire inspection robot body 2 to move back and forth along the track body 1. During the use of the track body 1, solid particles inside the mine, mainly coal particles, will enter the air, and some will adhere to the inside of the track groove 101 in the track body 1. In order to clean the coal particles on the belt and avoid the belt from slipping, a coal particle cleaning mechanism 4 composed of a cleaning roller 401 and a cleaning brush 402 is provided at the position of the protective shell 5, which can remove the coal particles adhered to the belt and avoid a large amount of coal particles adhering to the belt. The reduction of coal particles can avoid slipping between the belt and the inner wall of the track groove 101, and the inspection robot body 2 and the driving belt conveyor 3 are more stable when moving on the track body 1;
[0031] The protective shell 5 is configured as a whole in a V-shape with two openings, at the positions of which two groups of coal particle cleaning mechanisms 4 are respectively installed, for removing coal particles adhering to the belt when the belt rotates in forward and reverse directions, to prevent a large amount of coal particles from entering the interior of the protective shell 5. The drying mechanism 6 arranged inside the protective shell 5 can wipe off water stains adhering to the belt, to prevent a large amount of water from remaining on the belt, to allow the belt to run more smoothly, and to slow down the rate of belt corrosion.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A track-type belt conveyor intelligent inspection robot, comprising a track body (1), an inspection robot body (2), and a drive belt conveyor (3), characterized in that: A track groove (101) is provided on the track body (1), and a driving belt conveyor (3) is installed on the inspection robot body (2). The driving belt conveyor (3) is used to drive the inspection robot body (2) to move back and forth along the track groove (101) in the track body (1); The driving belt conveyor (3) comprises a belt, one side of which is in contact with the inner wall of the track groove (101). A coal particle cleaning mechanism (4) for cleaning coal particles on the belt is installed on the inspection robot body (2).
2. The intelligent inspection robot for a track-type belt conveyor according to claim 1, characterized in that: The coal particle cleaning mechanism (4) comprises a cleaning roller (401), the cleaning roller (401) is connected to the output shaft of the cleaning motor, and a plurality of circumferentially distributed cleaning brushes (402) are mounted on the outer wall of the cleaning roller (401).
3. The intelligent inspection robot for a track-type belt conveyor according to claim 1, characterized in that: The coal particle cleaning mechanism (4) is installed inside the protective shell (5), the protective shell (5) comprises an inlet and an outlet, two coal particle cleaning mechanisms (4) are provided, and the two coal particle cleaning mechanisms (4) are installed at the positions of the inlet and the outlet respectively.
4. The intelligent inspection robot for a track-type belt conveyor according to claim 1, characterized in that: The inspection robot body (2) is provided with a drying mechanism (6) for removing water stains on the belt.
5. The intelligent inspection robot for a track-type belt conveyor according to claim 4, characterized in that: The drying mechanism (6) comprises a drying cloth (601), the drying cloth (601) being wrapped around the outside of a heating roller with a heating mechanism (602) installed in the middle, and the heating roller is connected to the cleaning roller (401) via a transmission wheel and a transmission belt.
6. The intelligent inspection robot for a track-type belt conveyor according to claim 1, characterized in that: An air feed pipe (7) for communicating with the outside air is installed on the protective shell (5); the protective shell (5) is arranged in a V shape; and the air feed pipe (7) is installed at a middle angle position of the protective shell (5).
