Overturning manipulator for composite intermediate bulk container production line
By designing the clamping components of the flip robot for the composite medium-sized bulk container production line, the stability and adaptability of the semi-finished chassis products during flipping are solved, and flexible adaptation and stable clamping of semi-finished chassis products of different sizes are achieved, and product quality is improved .
Patent Information
- Application Number
- CN202420328844.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-02-22
AI Technical Summary
When the existing chassis flip device clamps the chassis semi-finished products, insufficient force will lead to instability. Too much force may lead to deformation of the frame, affecting product quality, and it will be difficult to adapt to chassis semi-finished products of different sizes.
A composite medium-sized bulk container production line flip robot is designed, and a clamping assembly includes a first fixing part and a second fixing part. The clamping part, the slide rail and the cylinder are used to achieve stable clamping of the chassis semi-finished product, and the gear is changed. The plates and top blocks are suitable for different sizes of chassis semi-finished products.
It realizes stable clamping and flexible adaptation of the semi-finished chassis products, avoids frame deformation, and improves the adaptability of the device and product quality.
Smart Images

Figure CN222225258U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of overturning racks, and in particular to a composite medium bulk container production line overturning robot. Background Art
[0002] The chassis flip rack is a device used to flip the semi-finished chassis 180 degrees for subsequent processing or assembly. By flipping the direction of the semi-finished chassis, the working direction can be changed, making it easier for the operator to carry out the next step. The flipping function can help the operator change the direction of the chassis without moving the chassis, which is especially important for production lines of large chassis or heavy equipment.
[0003] For example, the patent with publication number CN116141022A specifically discloses an IBC ton barrel automatic production line, in which a chassis turning mechanism is provided, including a turning frame, on which a turning clamp and a turning hook plate are installed, and both are located above the turning frame. The semi-finished chassis is placed on the turning frame, and the frame of the semi-finished chassis is clamped by the turning clamp, that is, a placement manner in which the frame is on the top and the corner pieces, the middle beam and the middle pieces are on the bottom is formed. At this time, the turning frame is rotated to form a placement manner in which the frame is on the bottom and the corner pieces, the middle beam and the middle pieces are on the top, and at this time, the bottom plate can be easily installed above the semi-finished chassis.
[0004] In the above-mentioned patent disclosure, the device is provided with a flip clamp and a flip hook plate, and the flip clamp and the flip hook plate both have clamps and hook plates for hooking, which are suitable for opening and closing and clamping the frame of the semi-finished chassis. However, in this clamping method, the clamp will continue to apply force to the frame during clamping. When the applied force is too small, the frame may not be fixed firmly enough, and when the applied force is too large, it is likely to cause deformation of the frame, thereby affecting the product quality. Therefore, it is necessary to provide a composite medium-sized bulk container production line flip robot with high product fit to solve the above problems.
[0005] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention
[0006] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a composite medium bulk container production line flipping robot that can adapt to semi-finished products with chassis of different sizes without causing damage to the products.
[0007] The technical solution adopted by the present application to solve its technical problems is: a composite medium-sized bulk container production line turning robot, including a base; a turning assembly, which is installed on the top of the base, and the turning assembly includes a frame; a clamping assembly, which is arranged on the turning assembly, and the clamping assembly includes a first fixing part, and the first fixing part includes a first fixing plate, and the first fixing plate is fixedly installed at the four corners of the frame; a clamping part, the clamping part includes a mounting plate, a clamping block is arranged on the mounting plate, and a baffle is arranged on one side of the clamping block, and the shape of the baffle is adapted to the shape of the corner piece of the chassis semi-finished product; a second fixing part, the second fixing part includes a second fixing plate, and a limiting part is arranged on the second fixing plate, and a top block is installed on the limiting part, and the top block is suitable for approaching the baffle under the drive of the limiting part.
[0008] Furthermore, the limiting part includes a slide rail, a slider is slidably arranged on the slide rail, a connecting plate is arranged on one side of the second fixed plate, a cylinder is installed on the connecting plate, and an output end of the cylinder passes through the connecting plate and is connected to the slider.
[0009] Furthermore, the clamping portion is connected to the first fixing plate by bolts, and the limiting portion is connected to the second fixing plate by bolts.
[0010] Furthermore, the flip assembly includes a rotating shaft with a bearing installed at the bottom of the base, a motor is fixedly installed on one side of the base, and an output end of the motor is fixedly connected to one end of the rotating shaft.
[0011] Furthermore, two groups of clamping blocks are arranged on one side of the frame, and the clamping blocks are fixedly mounted on the rotating shaft.
[0012] The beneficial effect of the present application is that a composite medium-sized bulk container production line turning robot provided by the present application clamps the corner pieces at the bottom of the chassis semi-finished product by setting a clamping assembly, so that the chassis semi-finished product 4 can be fixedly installed on the frame, and when the model of the chassis semi-finished product changes, the baffle and the top block on the first fixing part and the second fixing part can be replaced accordingly, so that the device can adapt to chassis semi-finished products 4 of different sizes, thereby increasing the flexibility of the device and achieving the effect of being able to adapt to chassis semi-finished products of different sizes.
[0013] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.
[0015] In the attached picture:
[0016] Figure 1It is an overall schematic diagram of a composite medium bulk container production line flipping robot in this application;
[0017] Figure 2 for Figure 1 Schematic diagram of the structure of the semi-finished mid-chassis;
[0018] Figure 3 for Figure 1 A schematic diagram of the structure of the middle clamping assembly;
[0019] Among them, the reference numerals in the figure are:
[0020] 1. Base; 2. Flip assembly; 21. Rotating shaft; 22. Motor; 23. Snap-on block; 24. Frame; 3. Clamping assembly; 31. First fixed plate; 32. Second fixed plate; 321. Slide rail; 322. Slider; 33. Connecting plate; 34. Cylinder; 35. Top block; 4. Semi-finished chassis; 41. Outer frame; 42. Corner piece; 5. Snap-on part; 51. Mounting plate; 52. Snap-on block; 53. Baffle. DETAILED DESCRIPTION
[0021] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0022] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0023] like Figure 1-Figure 2 As shown, the present application provides a composite medium-sized bulk container production line turning robot, including a base 1, which is fixedly installed in a processing workshop of a factory, and a turning component 2 is arranged above the base 1, and a clamping component 3 is arranged on one side of the turning component 2, and the clamping component 3 is used to clamp a chassis semi-finished product 4 to be processed, and the chassis is suitable for turning 180 degrees under the drive of the turning component 2, so as to facilitate the subsequent processing of the chassis semi-finished product 4 by the staff.
[0024] The flip assembly 2 includes a rotating shaft 21 with a bearing installed at the bottom of the base 1, and a motor 22 is fixedly installed on one side of the base 1, and the output end of the motor 22 is fixedly connected to one end of the rotating shaft 21, so that the rotating shaft 21 is suitable for rotating under the drive of the motor 22;
[0025] At the same time, two groups of clamping blocks 23 are fixedly installed on the rotating shaft 21, and a frame 24 is fixedly installed on the side of the clamping block 23 away from the rotating shaft 21. The frame 24 is used to place the chassis semi-finished product 4 to be processed. When the motor 22 rotates, it drives the rotating shaft 21 to rotate, thereby driving the chassis semi-finished product 4 on the frame 24 to rotate 180 degrees. At this time, it is convenient to install the bottom plate above the chassis semi-finished product 4.
[0026] like Figure 2-Figure 3 As shown, the chassis semi-finished product 4 includes an outer frame 41, and corner pieces 42 are arranged around the outer frame 41. The side of the outer frame 41 away from the corner pieces 42 is used to install the bottom plate. At the same time, the clamping assembly 3 includes a first fixing portion and a second fixing portion, wherein the first fixing portion includes a first fixing plate 31, and the first fixing plate 31 is fixedly installed at the four corners of the frame 24. The first fixing plate 31 is fixedly installed with a clamping portion 5 by bolts, and the clamping portion 5 is used to place the corner pieces 42;
[0027] The clamping portion 5 includes a mounting plate 51 on which two groups of clamping blocks 52 are fixedly disposed. A baffle 53 is fixedly disposed on one side of the two groups of clamping blocks 52. The shape of the baffle 53 is compatible with the shape of the corner piece 42. During installation, the corner piece 42 can be placed in the baffle 53.
[0028] Meanwhile, the second fixing part comprises a second fixing plate 32 fixed to one side of the first fixing plate 31, a limiting part is arranged on the second fixing plate 32, and the limiting part comprises a slide rail 321, a slider 322 is slidably arranged on the slide rail 321, and a connecting plate 33 is fixedly arranged on one side of the second fixing plate 32, a cylinder 34 is installed on the connecting plate 33, an output end of the cylinder 34 passes through the connecting plate 33 and is connected to the slider 322, so that the slider 322 is suitable for sliding on the slide rail 321 driven by the cylinder 34, and a top block 35 is fixedly installed on the top of the slider 322 by bolts, and the size of the top block 35 is adapted to the inner size of the corner piece 42;
[0029] When the chassis semi-finished product 4 needs to be installed, first, multiple sets of corner pieces 42 of the chassis semi-finished product 4 are placed into the baffle 53, and then the cylinder 34 is started to drive the top block 35 to approach the corner piece 42, so that the corner piece 42 is squeezed between the top block 35 and the baffle 53, thereby completing the fixation of the chassis semi-finished product 4, and finally the motor 22 is started to drive the frame 24 to rotate 180 degrees. At this time, it is convenient to install the base plate on the chassis semi-finished product 4.
[0030] In summary, the device clamps the corner piece 42 at the bottom of the semi-finished chassis product 4 by setting the clamping assembly 3, so that the semi-finished chassis product 4 can be fixedly installed on the frame 24. When the model of the semi-finished chassis product 4 changes, the baffle 53 and the top block 35 on the first fixing part and the second fixing part can be replaced accordingly, so that the device can adapt to the semi-finished chassis products 4 of different sizes, thereby increasing the flexibility of the device.
[0031] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A composite medium bulk container production line turnover manipulator, comprising: Base (1); A flip assembly (2), the flip assembly (2) being mounted on the top of the base (1), the flip assembly (2) comprising a frame (24); A clamping assembly (3), the clamping assembly (3) being arranged on the flip assembly (2), characterized in that the clamping assembly (3) comprises: A first fixing portion, the first fixing portion comprising a first fixing plate (31), the first fixing plate (31) being fixedly mounted at four corners of the frame (24); A clamping portion (5), the clamping portion (5) comprising a mounting plate (51), a clamping block (52) being arranged on the mounting plate (51), a baffle (53) being arranged on one side of the clamping block (52), and a shape of the baffle (53) being adapted to a shape of an angle piece of the semi-finished chassis product; The second fixing part comprises a second fixing plate (32), the second fixing plate (32) is provided with a limiting part, a top block (35) is installed on the limiting part, and the top block (35) is suitable for approaching the baffle (53) under the drive of the limiting part.
2. A composite medium bulk container production line turnover robot according to claim 1, characterized in that: The limiting portion comprises a slide rail (321), a slider (322) is slidably arranged on the slide rail (321), a connecting plate (33) is arranged on one side of the second fixing plate (32), a cylinder (34) is installed on the connecting plate (33), and an output end of the cylinder (34) passes through the connecting plate (33) and is connected to the slider (322).
3. The composite medium bulk container production line turnover robot according to claim 2, characterized in that: The clamping portion (5) is connected to the first fixing plate (31) via bolts, and the limiting portion is connected to the second fixing plate (32) via bolts.
4. The composite intermediate bulk container production line turnover robot according to claim 3, characterized in that: The flip assembly (2) comprises a rotating shaft (21) with a bearing mounted on the bottom of the base (1); a motor (22) is fixedly mounted on one side of the base (1); and an output end of the motor (22) is fixedly connected to one end of the rotating shaft (21).
5. The composite intermediate bulk container production line turnover robot according to claim 4, characterized in that: Two groups of clamping blocks (23) are arranged on one side of the frame (24), and the clamping blocks (23) are fixedly mounted on the rotating shaft (21).
