Automatic production line for inner barrels of washing machines
By designing an automated production line, using components such as conveyor mechanisms and electric push rods to achieve automatic flip of the barrel in the washing machine, solving the problems of high workload and low efficiency caused by manual flip, and improving production efficiency and automation.
Patent Information
- Application Number
- CN202420379634.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The existing washing machine inner barrel production line requires manual flip of the inner barrel, resulting in large workload, high labor intensity, low production efficiency and low degree of automation.
An automatic production line for inner barrel of washing machine is designed, using a conveying mechanism and electric push rod, clamping plate, servo motor and other components. The automatic flip of the inner barrel is achieved through mechanical manual and electric mechanisms, and the electric push rod, clamping ring, spline shaft, etc. The component drives the inner barrel to rotate by 180°.
It improves the degree of automation of the production line, reduces workload and labor intensity, significantly improves production efficiency, and realizes the automatic flip of the inner barrel.
Smart Images

Figure CN222225259U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of washing machine inner barrel production, in particular to an automatic production line for washing machine inner barrels. Background Art
[0002] Washing machines are cleaning appliances that use electrical energy to generate mechanical action to wash clothes. They are divided into two categories according to their rated washing capacity: household and collective use. In the manufacturing process of the inner barrel of the washing machine, a production line is used for manufacturing. Generally, the metal sheet is cut into the required width and length according to the requirements. According to the requirements of punching different holes and rolling ribs, different mold working platforms are used to complete the processes of folding, buckling, rolling ribs, and hemming to make the inner barrel of the washing machine that meets the requirements. After the last process stamping is completed, the inner barrel of the washing machine is sent out of the working platform and unloaded. In order to facilitate subsequent transportation, the inner barrel of the washing machine needs to be turned 180 degrees;
[0003] In the production line of the inner drum of a washing machine, it is usually necessary to turn the inner drum of the washing machine over for easy processing. However, in the production of some existing assembly lines, the inner drum of the washing machine is turned over manually, which has a large workload, high labor intensity, low production efficiency and low degree of automation.
[0004] Therefore, a washing machine inner barrel automatic production line is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide an automatic production line for the inner barrel of a washing machine to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automated production line for inner barrels of washing machines, comprising a conveying mechanism, an electric push rod is provided on the upper surface of the conveying mechanism, an output end of the electric push rod is fixedly connected to a connecting frame, a pair of drive boxes are fixedly connected to the lower surface of the connecting frame, an inner side wall of the drive box is slidably connected to a hollow shaft, and the inner and outer side walls of the hollow shaft are fixedly connected to uniformly distributed snap rings, a first motor is provided on the upper side of the inner side wall of the drive box, a transmission shaft is rotatably connected to the front side of the inner side wall of the drive box through a bearing, a rear end of the transmission shaft is fixedly connected to the output end of the first motor, a gear is fixedly connected to the outer side wall of the transmission shaft, the gear is meshed with a plurality of snap rings, a spline shaft is slidably connected to the inner side wall of the hollow shaft, a second motor is provided on the lower side of the inner side wall of the drive box, an output end of the second motor is fixedly connected to an end of the spline shaft away from the electric push rod, a moving plate is fixedly connected to an end of the hollow shaft away from the second motor, and a clamping plate is provided on an end of the moving plate close to the electric push rod.
[0007] As a further preferred embodiment of the present technical solution: a support frame is provided on the upper side of the transmission mechanism, the lower surface of the electric push rod is installed on the upper surface of the support frame, a pair of guide grooves are opened on the inner side wall of the support frame, and the outer side wall of the drive box is slidably connected to the inner side wall of the guide groove.
[0008] As a further preferred embodiment of the technical solution: a gasket is bonded to a side of the clamping plate close to the electric push rod.
[0009] As a further preferred embodiment of the technical solution: evenly distributed springs are fixedly connected between the outer side wall of the clamping plate and the outer side wall of the movable plate.
[0010] As a further preferred embodiment of the present technical solution: the clamping plate is fixedly connected to a side close to the movable plate with evenly distributed guide rods, the outer wall of the guide rod is slidably connected to the inner wall of the movable plate, and the end of the guide rod close to the drive box is fixedly connected to an anti-slip block.
[0011] As a further preferred embodiment of the present technical solution: a first mounting bracket is fixedly connected to the upper side of the inner wall of the drive box, the outer wall of the first motor is installed on the inner wall of the first mounting bracket, a second mounting bracket is fixedly connected to the lower side of the inner wall of the drive box, and the outer wall of the second motor is installed on the inner wall of the second mounting bracket.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] When the utility model is used, the conveying mechanism is started to convey the inner drum of the washing machine, and the conveying is stopped when the inner drum moves to the right below the connecting frame, and the electric push rod is started to drive the connecting frame to descend, and the connecting frame drives the driving box, and stops when it descends to the middle position of the inner drum, and the first motor is started to drive the transmission shaft, and when the transmission shaft drives the gear to rotate, the hollow shaft is driven to move through a plurality of clamping rings, so that a pair of moving plates are close to each other, and when the clamping plate is close to the outer wall of the inner drum, the inner drum is pulled up by contracting the electric push rod, and the second motor is started to drive the spline shaft to rotate, and the spline shaft can drive the hollow shaft to rotate, and when the inner drum rotates 180 degrees, the rotation is stopped and the inner drum is placed on the conveying mechanism, and the first motor is controlled to reverse, so that the pair of clamping plates are moved away from each other, thereby completing the turning over of the inner drum, and the automation degree is high, the workload and labor intensity are reduced, and the production efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a front structural schematic diagram of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the connecting frame, the supporting frame and the guide groove in the utility model;
[0016] Figure 3 It is a cross-sectional structural schematic diagram of the drive box and gears in the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the transmission shaft, hollow shaft and spline shaft in the utility model;
[0018] Figure 5 For the utility model Figure 2 A magnified view of the structure of area A.
[0019] In the figure: 1. transmission mechanism; 2. electric push rod; 3. connecting frame; 4. driving box; 5. hollow shaft; 6. retaining ring; 7. first motor; 8. transmission shaft; 9. gear; 10. spline shaft; 11. second motor; 12. moving plate; 13. clamping plate; 14. supporting frame; 15. guide groove; 16. gasket; 17. spring; 18. guide rod; 19. anti-slip block; 20. first mounting frame; 21. second mounting frame. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application, and cannot be understood as limitations on the present application. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0021] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0022] See also Figure 1-5The utility model provides a technical solution: an automatic production line for the inner barrel of a washing machine, comprising a conveying mechanism 1, an electric push rod 2 is arranged on the upper surface of the conveying mechanism 1, a connecting frame 3 is fixedly connected to the output end of the electric push rod 2, a pair of driving boxes 4 are fixedly connected to the lower surface of the connecting frame 3, a hollow shaft 5 is slidably connected to the inner wall of the driving box 4, and evenly distributed clamping rings 6 are fixedly connected to the inner and outer walls of the hollow shaft 5, a first motor 7 is arranged on the upper side of the inner wall of the driving box 4, a transmission shaft 8 is rotatably connected to the front side of the inner wall of the driving box 4 through a bearing, and the transmission shaft The rear end of the first motor 7 is fixedly connected to the output end of the first motor 7, the outer wall of the transmission shaft 8 is fixedly connected to a gear 9, the gear 9 is meshed with a plurality of snap rings 6, the inner wall of the hollow shaft 5 is slidably connected to a spline shaft 10, a second motor 11 is provided on the lower side of the inner wall of the driving box 4, the output end of the second motor 11 is fixedly connected to the end of the spline shaft 10 away from the electric push rod 2, the end of the hollow shaft 5 away from the second motor 11 is fixedly connected to a moving plate 12, and the end of the moving plate 12 close to the electric push rod 2 is provided with a clamping plate 13; the first motor 7 and the second motor 11 are servo motors; when in use, the inner drum of the washing machine is placed on the conveying mechanism 1, and the inner drum of the washing machine can be conveyed from the back to the front by starting the conveying mechanism 1. When the inner drum moves to the bottom of the connecting frame 3, the conveying stops, the electric push rod 2 is started to drive the connecting frame 3 to descend, and the connecting frame 3 drives the driving box 4. When the moving plate 12 descends to the middle position of the inner drum, it stops, and a pair of first motors 7 are started to drive the transmission shaft 8 to rotate, and the transmission shaft 8 drives the gear 9. When the gear 9 rotates, it drives the hollow shaft 5 to move through a plurality of snap rings 6, so that the pair of moving plates 12 are close to each other. When the clamping plate 13 is close to the outer wall of the inner barrel, the inner barrel is pulled up by contracting the electric push rod 2, and the second motor 11 is started to drive the spline shaft 10 to rotate. The spline shaft 10 can drive the hollow shaft 5 to rotate. When the inner barrel rotates 180°, the rotation is stopped and the inner barrel is placed on the conveying mechanism 1. The first motor 7 is controlled to reverse so that a pair of clamping plates 13 are moved away from each other, thereby completing the flipping of the inner barrel, forming an automated production line for the inner barrel of a washing machine. The automation level is high, and the inner barrel of a washing machine can be automatically flipped, thereby reducing workload and labor intensity and improving production efficiency.
[0023] In this embodiment, specifically: a support frame 14 is provided on the upper side of the transmission mechanism 1, the lower surface of the electric push rod 2 is installed on the upper surface of the support frame 14, the inner wall of the support frame 14 is provided with a pair of guide grooves 15, and the outer wall of the drive box 4 is slidably connected to the inner wall of the guide groove 15; the electric push rod 2 is supported by the support frame 14, and the guide groove 15 improves the stability of the drive box 4 when it moves up and down.
[0024] In this embodiment, specifically: a gasket 16 is bonded to one side of the clamping plate 13 close to the electric push rod 2; the gasket 16 is made of rubber material, which can increase friction, facilitate clamping, and prevent the clamping plate 13 from being too clamped and scratching the inner barrel surface.
[0025] In this embodiment, specifically: evenly distributed springs 17 are fixedly connected between the outer wall of the clamping plate 13 and the outer wall of the movable plate 12; when the two clamping plates 13 clamp the inner barrel, the springs 17 are squeezed, which can protect the inner barrel and prevent the inner barrel from falling.
[0026] In this embodiment, specifically: the side of the clamping plate 13 close to the movable plate 12 is fixedly connected with a uniformly distributed guide rod 18, the outer wall of the guide rod 18 is slidably connected to the inner wall of the movable plate 12, and the end of the guide rod 18 close to the drive box 4 is fixedly connected with an anti-slip block 19; when the spring 17 is compressed, the clamping plate 13 drives the guide rod 18 to slide on the inner wall of the movable plate 12, and the guide rod 18 can guide the spring 17 so that the spring 17 is not easily damaged by the offset force, and the anti-slip block 19 can prevent the guide rod 18 from detaching from the movable plate 12.
[0027] In this embodiment, specifically: a first mounting bracket 20 is fixedly connected to the upper side of the inner wall of the drive box 4, an outer wall of the first motor 7 is installed on the inner wall of the first mounting bracket 20, a second mounting bracket 21 is fixedly connected to the lower side of the inner wall of the drive box 4, and an outer wall of the second motor 11 is installed on the inner wall of the second mounting bracket 21.
[0028] The working principle of the utility model is as follows: when in use, the inner barrel of the washing machine is placed on the conveying mechanism 1, and the inner barrel of the washing machine can be conveyed from the back to the front by starting the conveying mechanism 1. When the inner barrel moves to the bottom of the connecting frame 3, the conveying is stopped, the electric push rod 2 is started to drive the connecting frame 3 to descend, and the connecting frame 3 drives the driving box 4. When the moving plate 12 descends to the middle position of the inner barrel, it stops, and a pair of first motors 7 are started to drive the transmission shaft 8 to rotate, and the transmission shaft 8 drives the gear 9. When the gear 9 rotates, it drives the hollow shaft 5 to move through a plurality of snap rings 6, so that the pair of moving plates 12 are close to each other. When the clamping plate 13 is close to the outer wall of the inner barrel, the inner barrel is pulled up by contracting the electric push rod 2, and the second motor 11 is started to drive the spline shaft 10 to rotate. The spline shaft 10 can drive the hollow shaft 5 to rotate. When the inner barrel rotates 180°, the rotation is stopped and the inner barrel is placed on the conveying mechanism 1. The first motor 7 is controlled to reverse so that a pair of clamping plates 13 are separated from each other, thereby completing the flipping of the inner barrel, forming an automated production line for the inner barrel of a washing machine. The automation degree is high, and the inner barrel of a washing machine can be automatically flipped, which reduces the workload and labor intensity and improves the production efficiency.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automated production line for inner drums of washing machines, comprising a conveying mechanism (1), characterized in that: The upper surface of the transmission mechanism (1) is provided with an electric push rod (2), the output end of the electric push rod (2) is fixedly connected to a connecting frame (3), the lower surface of the connecting frame (3) is fixedly connected to a pair of drive boxes (4), the inner wall of the drive box (4) is slidably connected to a hollow shaft (5), the outer wall of the hollow shaft (5) is fixedly connected to evenly distributed clamping rings (6), a first motor (7) is provided on the upper side of the inner wall of the drive box (4), a transmission shaft (8) is rotatably connected to the front side of the inner wall of the drive box (4) via a bearing, and the rear end of the transmission shaft (8) is fixedly connected to the output end of the first motor (7). The outer wall of the transmission shaft (8) is fixedly connected with a gear (9), and the gear (9) is meshed with the plurality of retaining rings (6). The inner wall of the hollow shaft (5) is slidably connected with a spline shaft (10). A second motor (11) is provided on the lower side of the inner wall of the drive box (4). The output end of the second motor (11) is fixedly connected with an end of the spline shaft (10) away from the electric push rod (2). A moving plate (12) is fixedly connected with an end of the hollow shaft (5) away from the second motor (11). A clamping plate (13) is provided at an end of the moving plate (12) close to the electric push rod (2).
2. The automatic production line for inner barrel of a washing machine according to claim 1, characterized in that: A support frame (14) is provided on the upper side of the transmission mechanism (1), the lower surface of the electric push rod (2) is installed on the upper surface of the support frame (14), the inner wall of the support frame (14) is provided with a pair of guide grooves (15), and the outer wall of the drive box (4) is slidably connected to the inner wall of the guide groove (15).
3. The automatic production line for inner barrel of a washing machine according to claim 1, characterized in that: A gasket (16) is bonded to one side of the clamping plate (13) close to the electric push rod (2).
4. The automatic production line for inner drum of a washing machine according to claim 1, characterized in that: Evenly distributed springs (17) are fixedly connected between the outer side wall of the clamping plate (13) and the outer side wall of the movable plate (12).
5. The automatic production line for inner drum of a washing machine according to claim 1, characterized in that: The clamping plate (13) is fixedly connected to a side of the movable plate (12) with evenly distributed guide rods (18), the outer wall of the guide rod (18) is slidably connected to the inner wall of the movable plate (12), and the end of the guide rod (18) close to the drive box (4) is fixedly connected to an anti-slip block (19).
6. The automatic production line for inner barrel of a washing machine according to claim 1, characterized in that: A first mounting frame (20) is fixedly connected to the upper side of the inner wall of the drive box (4), and the outer wall of the first motor (7) is mounted on the inner wall of the first mounting frame (20). A second mounting frame (21) is fixedly connected to the lower side of the inner wall of the drive box (4), and the outer wall of the second motor (11) is mounted on the inner wall of the second mounting frame (21).
