Turnover device for mattress processing

Abstract

The utility model discloses a mattress processing turnover device which comprises an installation frame and a top plate, an installation groove corresponding to a mattress is formed in the inner side wall of the installation frame, and a turnover assembly used for driving the installation frame to turn over is arranged on the bottom face of the top plate. The overturning assembly comprises a transmission fluted disc and a limiting block, the limiting block is arranged at the bottom of the top plate in a sliding mode, the transmission fluted disc is rotationally arranged on the bottom face of the limiting block, and a transmission assembly used for driving the transmission fluted disc to rotate is arranged on the bottom face of the top plate. The motor drives the rotating fluted disc to rotate, the rotating fluted disc drives the transmission belt to rotate, the transmission belt drives the transmission fluted disc to rotate, and the mounting frame is driven to turn over under the assistance of the connecting plate, so that the mattress in the mounting frame is driven to turn over, and the situation that a worker manually turns over the mattress is avoided; and the turnover device is made of common materials, so that workers can conveniently maintain and repair the turnover device, and meanwhile, the daily maintenance and repair cost of the turnover device is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of mattress turning over, in particular to a mattress processing and turning over device. Background Art

[0002] Mattress is an item between the human body and the bed used to ensure consumers get a healthy and comfortable sleep. Mattresses are made of various materials, and mattresses made of different materials can bring different sleeping effects to people.

[0003] Mattresses need to be flipped during the production process. Since the existing mattress flipping devices are too complicated and difficult to maintain, some factories still use manual flipping, which greatly reduces the mattress processing efficiency. Therefore, we need to propose a mattress processing flipping device. Utility Model Content

[0004] The purpose of the utility model is to provide a mattress processing and flipping device, which drives the rotating gear plate to rotate by a motor, thereby driving the transmission belt to move, and the transmission belt drives the transmission gear plate to rotate, and drives the installation frame to flip with the assistance of the connecting plate, thereby driving the mattress inside the installation frame to flip, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mattress processing and turning device, comprising a mounting frame and a top plate, wherein the inner side wall of the mounting frame is provided with a mounting groove corresponding to the mattress, and the bottom surface of the top plate is provided with a turning component for driving the mounting frame to turn over;

[0006] The flip assembly includes a transmission gear disc and a limit block, the limit block is slidably arranged at the bottom of the top plate, the transmission gear disc is rotatably arranged on the bottom surface of the limit block, and the bottom surface of the top plate is provided with a transmission assembly for driving the transmission gear disc to rotate.

[0007] Preferably, the flip assembly also includes a connecting plate and a connecting column, the top surface of one end of the connecting plate is rotatably connected to the bottom surface of the top plate, the top surface of the connecting column is rotatably installed on the bottom surface of the other end of the connecting plate, and the bottom surface of the connecting column is rotatably installed on the top surface of the mounting frame, a snap-in groove corresponding to the transmission gear disc is opened on the side surface of the connecting plate, and the connecting plate does not contact the transmission gear disc, and the bottom surface of the transmission gear disc is fixedly connected to the top surface of the mounting frame through the connecting column.

[0008] Preferably, the transmission assembly includes a motor, an auxiliary gear plate, a rotating gear plate and a transmission belt. The motor is bolted and installed on the top surface of the top plate. The output end of the motor passes through the top plate and is key-connected to the rotating gear plate. The auxiliary gear plate is rotatably connected to the bottom surface of the top plate, and the transmission belt is sleeved on the outer arc surface of the auxiliary gear plate and the rotating gear plate.

[0009] Preferably, a plurality of groups of teeth are provided on the inner side and the outer side of the transmission belt, the transmission belt is meshed with the auxiliary toothed disc and the rotating toothed disc through the plurality of groups of teeth, and the transmission toothed disc is meshed and connected with the teeth on the outer side of the transmission belt.

[0010] Preferably, protrusions are provided on both sides of the limit block, and a limit groove corresponding to the limit block is formed on the bottom surface of the top plate.

[0011] Preferably, a bottom frame is snap-fitted on the bottom surface of the installation frame, and two groups of installation plates are rotatably provided on the bottom surface of the installation frame, and fixing bolts are threadedly connected on one side of the two groups of installation plates close to the bottom frame.

[0012] Preferably, a clamping plate is slidably provided inside the installation groove, a threaded rod is threaded through the side surface of the installation frame, one end of the threaded rod located inside the installation frame is fixedly connected to the clamping plate, and a turntable is fixedly installed on the other end of the threaded rod.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model drives a rotating gear plate to rotate by a motor, and the rotating gear plate drives a transmission belt to rotate, and the transmission belt drives the transmission gear plate to rotate, and drives the installation frame to flip with the assistance of a connecting plate, thereby driving the mattress inside the installation frame to flip, thereby avoiding the need for staff to manually flip the mattress, and the flipping device uses common materials, which is convenient for staff to maintain and repair the device, while reducing the cost of daily maintenance and repair of the flipping device.

[0015] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the invention. The purpose and other advantages of the utility model can be realized and obtained by the structures indicated in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the utility model after flipping;

[0018] Figure 3 It is a side view of the overall structure of the utility model;

[0019] Figure 4 It is an exploded view of the transmission assembly and the flip assembly of the utility model.

[0020] In the figure: 1. mounting frame; 2. threaded rod; 3. turntable; 4. transmission assembly; 5. flip assembly; 6. top plate; 7. motor; 8. mounting groove; 9. bottom frame; 10. auxiliary gear disc; 11. connecting plate; 12. rotating gear disc; 13. clamping plate; 14. mounting plate; 15. fixing bolt; 16. transmission gear disc; 17. transmission belt; 18. clamping groove; 19. connecting column; 20. limit block; 21. limit groove; 22. teeth. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] The utility model provides: a mattress processing and turning device, such as Figure 1-4 As shown, it includes a mounting frame 1 and a top plate 6. The inner wall of the mounting frame 1 is provided with a mounting groove 8 corresponding to the mattress. The bottom surface of the top plate 6 is provided with a flip assembly 5 for driving the mounting frame 1 to flip.

[0023] The flipping assembly 5 includes a transmission gear plate 16 and a limit block 20. The limit block 20 is slidably arranged at the bottom of the top plate 6, and the transmission gear plate 16 is rotatably arranged on the bottom surface of the limit block 20. The bottom surface of the top plate 6 is provided with a transmission assembly 4 for driving the transmission gear plate 16 to rotate. The mattress is inserted into the installation groove 8, and with the cooperation of the bottom frame 9, the mattress is wrapped and arranged inside the installation frame 1, so as to ensure that the mattress can be flipped when the installation frame 1 is flipped, and the transmission assembly and flipping assembly used in the cover flipping device are common parts in the market. When the flipping device is damaged, it is convenient for the staff to repair it while reducing the use cost of the flipping device.

[0024] The flip assembly 5 also includes a connecting plate 11 and a connecting column 19. The top surface of one end of the connecting plate 11 is rotatably connected to the bottom surface of the top plate 6, the top surface of the connecting column 19 is rotatably installed on the bottom surface of the other end of the connecting plate 11, and the bottom surface of the connecting column 19 is rotatably installed on the top surface of the mounting frame 1. A snap-in groove 18 corresponding to the transmission gear disc 16 is opened on the side of the connecting plate 11, and the connecting plate 11 does not contact the transmission gear disc 16, and the bottom surface of the transmission gear disc 16 is fixedly connected to the top surface of the mounting frame 1 through the connecting column. When the mounting frame 1 rotates, it is rotatably connected to the connecting plate 11 through the connecting column 19, and the mounting frame 1 is limited by the connecting plate 11 to prevent the mounting frame 1 from flipping over excessively, and when the mounting frame 1 is flipped, the transmission gear disc 16 will move to the inside of the snap-in groove 18, thereby preventing the transmission gear disc 16 from scratching the connecting plate 11.

[0025] The transmission assembly 4 includes a motor 7, an auxiliary gear plate 10, a rotating gear plate 12 and a transmission belt 17. The motor 7 is bolted and installed on the top surface of the top plate 6. The output end of the motor 7 passes through the top plate 6 and is key-connected with the rotating gear plate 12. The auxiliary gear plate 10 is rotatably connected to the bottom surface of the top plate 6. The transmission belt 17 is sleeved on the auxiliary gear plate 10 and the outer arc surface of the rotating gear plate 12. The starting motor 7 drives the rotating gear plate 12 to rotate, and the rotating gear plate 12 drives the transmission belt 17 to rotate. The transmission belt 17 is supported by the auxiliary gear plate 10 to ensure that the transmission belt 17 is in a straight state.

[0026] A plurality of groups of teeth 22 are provided on the inner and outer sides of the transmission belt 17. The transmission belt 17 is meshed with the auxiliary toothed disc 10 and the rotating toothed disc 12 through the plurality of groups of teeth 22, and the transmission toothed disc 16 is meshed and connected with the teeth 22 on the outer side of the transmission belt 17. The rotating toothed disc 12 drives the transmission belt 17 to rotate through the teeth 22 on the inner side, and the transmission belt 17 drives the transmission toothed disc 16 to rotate through the teeth 22 on the outer side, thereby driving the installation frame 1 to flip through the transmission toothed disc 16.

[0027] Bumps are provided on both sides of the limit block 20, and a limit groove 21 corresponding to the limit block 20 is opened on the bottom surface of the top plate 6. Bumps are provided on both sides of the limit block 20 to ensure that the limit block 20 slides along the limit groove 21, and the limit block 20 ensures that the transmission gear plate 16 is always engaged with the teeth 22 on the outside of the transmission belt 17, thereby ensuring the normal operation of the flip device.

[0028] The bottom surface of the installation frame 1 is snap-fitted with a bottom frame 9, and two sets of mounting plates 14 are rotatably provided on the bottom surface of the installation frame 1. The two sets of mounting plates 14 are threadedly connected with fixing bolts 15 on one side close to the bottom frame 9. The bottom frame 9 is fixedly connected to the installation frame 1 by passing the fixing bolts 15 through the mounting plates 14 and bolting them into the inside of the bottom frame 9, thereby ensuring that the mattress inside the installation frame 1 will not fall off.

[0029] A clamping plate 13 is slidably provided inside the mounting groove 8, a threaded rod 2 is threadedly penetrated through the side surface of the mounting frame 1, one end of the threaded rod 2 located inside the mounting frame 1 is fixedly connected to the clamping plate 13, and a turntable 3 is fixedly installed on the other end of the threaded rod 2. Rotating the turntable 3 drives the threaded rod 2 to rotate, thereby driving the clamping plate 13 to move toward the mounting frame 1, so that the mattress inside the mounting frame 1 is clamped by the clamping plate 13, thereby ensuring the stability of the mattress inside the mounting frame 1.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mattress processing and turning device, characterized in that: It comprises a mounting frame (1) and a top plate (6); the inner side wall of the mounting frame (1) is provided with a mounting groove (8) corresponding to the mattress; the bottom surface of the top plate (6) is provided with a flipping assembly (5) for driving the mounting frame (1) to flip; The flip assembly (5) comprises a transmission gear disc (16) and a limit block (20); the limit block (20) is slidably arranged at the bottom of the top plate (6); the transmission gear disc (16) is rotatably arranged on the bottom surface of the limit block (20); and the bottom surface of the top plate (6) is provided with a transmission assembly (4) for driving the transmission gear disc (16) to rotate.

2. A mattress processing and turning device according to claim 1, characterized in that: The flip assembly (5) further comprises a connecting plate (11) and a connecting column (19); the top surface of one end of the connecting plate (11) is rotatably connected to the bottom surface of the top plate (6); the top surface of the connecting column (19) is rotatably mounted on the bottom surface of the other end of the connecting plate (11); the bottom surface of the connecting column (19) is rotatably mounted on the top surface of the mounting frame (1); a clamping groove (18) corresponding to the transmission gear disc (16) is provided on the side surface of the connecting plate (11); the connecting plate (11) does not contact the transmission gear disc (16); and the bottom surface of the transmission gear disc (16) is fixedly connected to the top surface of the mounting frame (1) via the connecting column.

3. A mattress processing and turning device according to claim 2, characterized in that: The transmission assembly (4) comprises a motor (7), an auxiliary toothed disc (10), a rotating toothed disc (12) and a transmission belt (17); the motor (7) is bolted and mounted on the top surface of the top plate (6); the output end of the motor (7) passes through the top plate (6) and is key-connected to the rotating toothed disc (12); the auxiliary toothed disc (10) is rotationally connected to the bottom surface of the top plate (6); and the transmission belt (17) is sleeved on the outer arc surfaces of the auxiliary toothed disc (10) and the rotating toothed disc (12).

4. A mattress processing and turning device according to claim 3, characterized in that: The transmission belt (17) is provided with a plurality of groups of teeth (22) on the inner side and the outer side, the transmission belt (17) is meshed with the auxiliary toothed disc (10) and the rotating toothed disc (12) through the plurality of groups of teeth (22), and the transmission toothed disc (16) is meshedly connected with the teeth (22) on the outer side of the transmission belt (17).

5. The mattress processing and turning device according to claim 1, characterized in that: The limiting block (20) is provided with protrusions on both sides, and the bottom surface of the top plate (6) is provided with a limiting groove (21) corresponding to the limiting block (20).

6. The mattress processing and turning device according to claim 1, characterized in that: The bottom surface of the installation frame (1) is snap-fitted with a bottom frame (9), and two groups of installation plates (14) are rotatably arranged on the bottom surface of the installation frame (1). The two groups of installation plates (14) are threadedly connected with fixing bolts (15) on one side close to the bottom frame (9).

7. The mattress processing and turning device according to claim 1, characterized in that: A clamping plate (13) is slidably arranged inside the installation groove (8), a threaded rod (2) is threadedly penetrated through the side surface of the installation frame (1), one end of the threaded rod (2) located inside the installation frame (1) is fixedly connected to the clamping plate (13), and a rotating disk (3) is fixedly installed on the other end of the threaded rod (2).

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