Auxiliary enzymolysis device for preparing rice starch from broken rice
By designing an auxiliary enzymatic lysis device, the crushed rice and enzymes are stirred in the mixing tank and then entered the reactor, which solves the problem of the ratio changes in the enzymatic lysis process affecting efficiency, and achieves efficient preparation of rice starch, and passes through flips and filters The combination of the reaction ensures the continuity of the reaction and the effective filtration of impurities.
Patent Information
- Application Number
- CN202323252248.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-30
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2033-11-30
AI Technical Summary
During the enzymatic process of rice starch, directly putting rice and enzymes into the reactor will affect the change in the interval ratio in the reactor, resulting in a decrease in processing efficiency, and multiple stirring and mixing are required to complete normal processing.
An auxiliary enzymatic lysis device was designed. By pouring crushed rice and enzyme into the mixing tank for stirring, then entering the reactor to ensure the consistency of the ratio in the reactor, and avoiding debris clogging by turning the components and filtering mesh. Filter impurities.
It is achieved that the reaction kettle ratio does not affect the enzymatic decomposition process, improves processing efficiency, ensures that the reaction is always carried out efficiently, and effectively collects debris through the filter.
Smart Images
Figure CN222226385U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rice starch, in particular to an auxiliary enzymolysis device for preparing rice starch by using broken rice. Background Art
[0002] Compared with other cereal starch granules, rice starch granules are very small and have uniform particle size.
[0003] Gelatinized rice starch absorbs water quickly, has a very smooth texture similar to cream, has a fatty taste, and is easy to spread. In the process of processing rice starch, broken rice is used as the material and enzymatic hydrolysis is performed for preparation.
[0004] In the prior art, during enzymolysis, rice and enzymes are directly put into a reactor for processing. During the processing, they need to be mixed for a period of time before the reaction can proceed normally. At the same time, the subsequent addition of rice and enzymes will affect the change in the interval ratio in the reactor. It is necessary to stir and mix again for a period of time to complete the normal processing, which affects the processing efficiency. Therefore, we propose an auxiliary enzymolysis device for preparing rice starch using broken rice. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides an auxiliary enzymatic hydrolysis device for preparing rice starch using broken rice, which solves the problem that the addition of rice and enzymes will affect the change of the interval ratio in the reactor.
[0006] To achieve the above purpose, the utility model is implemented through the following technical scheme: an auxiliary enzymolysis device for preparing rice starch using broken rice, comprising a reactor, the top of the reactor is connected with a sealing cover by bolts, the top end face of the sealing cover is installed with a driving motor, the output end of the driving motor passes through the sealing cover and is downwardly connected with a stirring rod, the top end face of the sealing cover is fixedly connected with a mixing tank, the bottom end face of the mixing tank is fixedly connected with a connecting seat, a turning assembly is arranged in the connecting seat, the turning assembly comprises a collecting seat, the collecting seat is slidably connected to the inner wall of the connecting seat, a rotating rod is rotatably connected to the inner wall of the connecting seat, a turning wheel is sleeved on the outer peripheral wall of the turning rod, and the turning assembly is used to turn the broken rice.
[0007] Preferably, a plurality of mounting seats are fixedly connected to the outer wall of the reactor.
[0008] Preferably, a discharge port is fixedly connected to the bottom end surface of the reactor, and a feeding port is fixedly connected to the top end surface of the sealing cover.
[0009] Preferably, a feed port is fixedly connected to the top end surface of the mixing tank, and a mixing rod is rotatably connected to the inner wall of the mixing tank.
[0010] Preferably, the mixing tank is connected to a connecting seat, a bottom end surface of the connecting seat is fixedly connected with a discharge port, and the discharge port is connected to the interior of the reaction kettle.
[0011] Preferably, a filter screen is installed on the inner wall of the connecting seat, and the filter screen is located directly below the flip wheel.
[0012] Preferably, a mounting plate is fixedly connected to the outer wall of the collecting seat, and the mounting plate is fixedly connected to the connecting seat via threads.
[0013] Preferably, the collecting seat is rotatably connected to a rotating rod, and a connecting wheel is sleeved on one end of the rotating rod located outside the collecting seat.
[0014] The utility model discloses an auxiliary enzymolysis device for preparing rice starch by using broken rice, and the beneficial effects thereof are as follows: the auxiliary enzymolysis device for preparing rice starch by using broken rice, pouring broken rice and enzyme into a mixing tank, stirring the broken rice and enzyme under the action of a mixing rod, mixing the broken rice and enzyme first, and then entering a reaction kettle through a discharge port, so that the ratio in the reaction kettle is not affected during the adding process, so that the reaction is always carried out efficiently, when the broken rice and enzyme enter a collecting seat, they are connected with an external driving mechanism through a connecting wheel, driving a rotating rod to rotate, so that a turning wheel rotates, turning the broken rice and enzyme in the collecting seat, avoiding clogging in a filter screen, and filtering impurities under the action of the filter screen, so that the impurities are filtered and collected in the collecting seat. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the mixing tank of the utility model;
[0018] Figure 3 This is a cross-sectional view of the mixing tank of the utility model;
[0019] Figure 4 For this utility model Figure 3 Enlarged view of the middle part of the structure.
[0020] In the figure: 1. Reactor; 101. Discharge port; 2. Mounting seat; 201. Sealing cover; 202. Feeding port; 3. Driving motor; 4. Mixing tank; 401. Feeding port; 402. Discharging port; 403. Mixing rod; 5. Connecting seat; 501. Filter screen; 6. Collecting seat; 601. Mounting plate; 602. Rotating rod; 603. Flipping wheel; 604. Connecting wheel. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] The embodiment of the present application provides an auxiliary enzymatic hydrolysis device for preparing rice starch by using broken rice, which solves the problem that when rice and enzyme are directly put into the reactor 1 for processing, they need to be mixed for a period of time before the reaction can proceed normally, and the subsequent addition of rice and enzyme will affect the change of the interval ratio in the reactor 1, and it is necessary to stir and mix again for a period of time before normal processing can be completed, which affects the processing efficiency. The broken rice and enzyme are poured into the mixing tank 4, and the broken rice and enzyme are stirred under the action of the mixing rod 403. The broken rice and enzyme are first mixed and then enter the reactor 1 through the discharge port 402. Therefore, during the addition process, the ratio in the reactor 1 will not be affected, so that the reaction is always carried out efficiently.
[0023] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0024] The utility model embodiment discloses an auxiliary enzymatic hydrolysis device for preparing rice starch by using broken rice.
[0025] According to the attached Figure 1-4As shown, it includes a reactor 1, a sealing cover 201 is connected to the top of the reactor 1 by bolts, a driving motor 3 is installed on the top end surface of the sealing cover 201, the driving motor 3 is an existing mature mechanism, the model is YE2-112M-4, and the utility model is not elaborated here, the output end of the driving motor 3 passes through the sealing cover 201 and is downwardly connected to a stirring rod, the top end surface of the sealing cover 201 is fixedly connected to a mixing tank 4, and the bottom end surface of the mixing tank 4 is fixedly connected to a connecting seat 5, by pouring broken rice and enzyme into the mixing tank 4, under the action of the mixing rod 403, the broken rice and enzyme are stirred, the broken rice and enzyme are first mixed, and then enter the reactor 1 through the discharge port 402, so that during the addition process, the ratio in the reactor 1 will not be affected, so that the reaction is always carried out efficiently;
[0026] A turning assembly is provided in the connecting seat 5, and the turning assembly includes a collecting seat 6, which is slidably connected to the inner wall of the connecting seat 5, and a rotating rod 602 is rotatably connected to the inner wall of the connecting seat 5, and a turning wheel 603 is sleeved on the outer peripheral wall of the rotating rod 602. The turning assembly is used to turn the broken rice. When the broken rice and enzyme enter the collecting seat 6, it is connected to the external driving mechanism through the connecting wheel 604, driving the rotating rod 602 to rotate, so that the turning wheel 603 rotates, and the broken rice and enzyme in the collecting seat 6 are turned over to avoid clogging in the filter net 501. At the same time, under the action of the filter net 501, the debris is filtered so that the debris is filtered and collected in the collecting seat 6.
[0027] The outer wall of the reaction kettle 1 is fixedly connected with a plurality of mounting seats 2, and the reaction kettle 1 is supported by mounting the mounting seats 2 and the supporting frame.
[0028] The bottom end surface of the reactor 1 is fixedly connected with a discharge port 101, under the action of the discharge port 101, the rice starch produced by the processing is collected, and the top end surface of the sealing cover 201 is fixedly connected with a feeding port 202. When the ratio of broken rice and enzyme in the reactor 1 needs to be adjusted, broken rice or enzyme is added through the feeding port 202 to control the ratio.
[0029] A feed port 401 is fixedly connected to the top end face of the mixing tank 4, and a mixing rod 403 is rotatably connected to the inner wall of the mixing tank 4. Under the action of the feed port 401, broken rice and enzymes are loaded into the mixing tank 4 according to proportion. An external driving mechanism is connected to the output end of the mixing rod 403, and the mixing rod 403 is driven to rotate by the external driving mechanism to mix the broken rice and enzymes.
[0030] The mixing tank 4 is connected to the connecting seat 5, and the bottom end surface of the connecting seat 5 is fixedly connected with a discharge port 402, and the discharge port 402 is connected to the interior of the reactor 1. The broken rice and enzyme are mixed in the mixing tank 4, and the mixed broken rice and enzyme enter the connecting seat 5, and enter the reactor 1 through the filter screen 501 and the discharge port 402 for reaction.
[0031] A filter screen 501 is installed on the inner wall of the connecting seat 5, and the filter screen 501 is directly below the turning wheel 603. A mounting plate 601 is fixedly connected to the outer wall of the collecting seat 6, and the mounting plate 601 is fixedly connected to the connecting seat 5 through a thread. When broken rice and enzymes enter the collecting seat 6, the turning rod 602 is rotated to rotate the turning wheel 603, and the broken rice and enzymes in the collecting seat 6 are turned over to avoid clogging in the filter screen 501. At the same time, under the action of the filter screen 501, the debris is filtered so that the debris is filtered and collected in the collecting seat 6.
[0032] The collecting seat 6 is rotatably connected to the rotating rod 602 . One end of the rotating rod 602 outside the collecting seat 6 is sleeved with a connecting wheel 604 , which is connected to an external driving mechanism through the connecting wheel 604 to drive the rotating rod 602 to rotate.
[0033] Working principle: When the reactor 1 is used to prepare rice starch, firstly, the broken rice and enzyme are loaded into the mixing tank 4 through the feed port 401 according to the proportion, and the mixing rod 403 is driven to rotate by an external driving mechanism connected to the mixing rod 403;
[0034] At this time, the broken rice and the enzyme are mixed in the mixing tank 4, and the mixed broken rice and enzyme enter the connecting seat 5, and enter the reactor 1 through the filter screen 501 and the discharge port 402 to react.
[0035] When the broken rice and enzyme enter the collecting seat 6, they are connected to the external driving mechanism through the connecting wheel 604, driving the rotating rod 602 to rotate, so that the turning wheel 603 rotates, and the broken rice and enzyme in the collecting seat 6 are turned over to avoid clogging in the filter net 501. At the same time, under the action of the filter net 501, the debris is filtered so that the debris is filtered and collected in the collecting seat 6.
[0036] By repeating the above actions, the broken rice and the enzyme can be stirred under the action of the mixing rod 403. The broken rice and the enzyme are first mixed and then enter the reactor 1 through the discharge port 402. Therefore, during the addition process, the ratio in the reactor 1 will not be affected, so that the reaction is always carried out efficiently.
[0037] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An auxiliary enzymatic hydrolysis device for preparing rice starch using broken rice, comprising a reactor (1), the top of the reactor (1) being connected to a sealing cover (201) by bolts, a driving motor (3) being installed on the top end surface of the sealing cover (201), an output end of the driving motor (3) passing through the sealing cover (201) and being downwardly connected to a stirring rod, characterized in that: The top end surface of the sealing cover (201) is fixedly connected to a mixing tank (4), the bottom end surface of the mixing tank (4) is fixedly connected to a connecting seat (5), a turning assembly is arranged in the connecting seat (5), the turning assembly comprises a collecting seat (6), the collecting seat (6) is slidably connected to the inner wall of the connecting seat (5), a rotating rod (602) is rotatably connected to the inner wall of the connecting seat (5), a turning wheel (603) is sleeved on the outer peripheral wall of the rotating rod (602), and the turning assembly is used to turn the broken rice.
2. The auxiliary enzymolysis device for preparing rice starch by using broken rice according to claim 1, characterized in that: A plurality of mounting seats (2) are fixedly connected to the outer wall of the reaction kettle (1).
3. The auxiliary enzymolysis device for preparing rice starch by using broken rice according to claim 1, characterized in that: A discharge port (101) is fixedly connected to the bottom end surface of the reaction kettle (1), and a feeding port (202) is fixedly connected to the top end surface of the sealing cover (201).
4. The auxiliary enzymolysis device for preparing rice starch by using broken rice according to claim 1, characterized in that: A feed port (401) is fixedly connected to the top end surface of the mixing tank (4), and a mixing rod (403) is rotatably connected to the inner wall of the mixing tank (4).
5. The auxiliary enzymolysis device for preparing rice starch by using broken rice according to claim 4, characterized in that: The mixing tank (4) is connected to the connecting seat (5); a discharge port (402) is fixedly connected to the bottom end surface of the connecting seat (5); and the discharge port (402) is connected to the interior of the reaction kettle (1).
6. The auxiliary enzymolysis device for preparing rice starch by using broken rice according to claim 5, characterized in that: A filter screen (501) is installed on the inner wall of the connecting seat (5), and the filter screen (501) is located directly below the turning wheel (603).
7. The auxiliary enzymolysis device for preparing rice starch by using broken rice according to claim 1, characterized in that: The outer wall of the collecting seat (6) is fixedly connected to a mounting plate (601), and the mounting plate (601) is fixedly connected to the connecting seat (5) via threads.
8. The auxiliary enzymolysis device for preparing rice starch by using broken rice according to claim 7, characterized in that: The collecting seat (6) is rotatably connected to the rotating rod (602), and one end of the rotating rod (602) located outside the collecting seat (6) is sleeved with a connecting wheel (604).