Separating device of large electroforming template

Abstract

The utility model discloses a large-scale electroforming template separating device, which comprises a sucking disc mechanism, a retracting and releasing mechanism and a supporting mechanism, the sucking disc mechanism is connected to the front side of the supporting mechanism, the retracting and releasing mechanism is connected to the rear side of the supporting mechanism, and the retracting and releasing mechanism is in transmission connection with the sucking disc mechanism. Through the design, the automatic and stable separation device for the large electroforming template is realized, the use experience is better, and the microstructure of the template is also protected.

Description

Technical Field

[0001] The utility model relates to the technical field of electroforming, in particular to a separation device for a large electroforming template. Background Art

[0002] Electroforming uses the metal electrodeposition theory in applied electrochemistry. During the electroforming process, metal is continuously deposited on the cathode mold, thereby separating the metal deposition layer from the cathode mold to obtain the target product. The separation process is generally performed by manually separating the vertical end and then peeling it off.

[0003] However, if the template area is large, the peeling process is prone to problems such as shaking and insufficient angle control, and poor stability, which can cause friction in the microstructure of the template or deformation of the prisms, thereby reducing the reflective performance of the template. Therefore, improvements need to be made to the above problems. Summary of the invention

[0004] The utility model aims at the defects of poor stability and the like in the prior art and provides a novel separation device for large-scale electroforming templates.

[0005] In order to solve the above technical problems, the utility model is implemented through the following technical solutions:

[0006] A separation device for a large electroforming template comprises a suction cup mechanism, a retractable mechanism and a supporting mechanism, wherein the suction cup mechanism is connected to the front side of the supporting mechanism, the retractable mechanism is connected to the rear side of the supporting mechanism, and the retractable mechanism is transmission-connected to the suction cup mechanism.

[0007] The above design can improve the separation efficiency and stability. Through the transmission connection between the retractable mechanism and the suction cup mechanism, the automatic retractable and retractable suction cup group can be realized. The suction cup mechanism sucks the template, thereby quickly and stably separating the template from the substrate, improving the separation efficiency and stability. The above design can also protect the template structure. Through the uniform adsorption of the template by the suction cup mechanism, the template can be prevented from shaking and insufficient angle control during the separation process, thereby protecting the microstructure and reflective performance of the template. The above design can also adapt to templates of more sizes. The uniform adsorption of the suction cup mechanism can adapt to templates of more sizes, increasing the versatility of the separation device.

[0008] Through the above-mentioned design, this patent realizes an automatic and stable separation device for large electroforming templates, which provides a better user experience and protects the microstructure of the template.

[0009] Preferably, in the above-mentioned separation device for a large electroforming template, two damping spokes and two round rods are arranged in the suction cup mechanism, the damping spokes are movably connected to the round rods to form a frame structure, the middle part of the damping spokes is connected to the front side of the supporting mechanism, the damping spokes are made of elastic material, and a suction cup group is arranged between the damping spokes.

[0010] The above design can improve the stability of the suction cup mechanism. The damping spoke is movably connected to the round rod, and the round rod can rotate. The round rod is also convenient for connecting the retracting rope. When the retracting mechanism pulls the round rod through the retracting rope, the rotation of the round rod can reduce the shaking of the suction cup mechanism, especially the shaking of the damping spoke, thereby improving the stability of the suction cup mechanism. The above design can increase the applicability of the suction cup mechanism. The damping spoke is made of elastic material, which makes the suction cup mechanism change into an arc more smoothly and stably during the separation process. It can also further buffer the shaking caused by the separation of the template and the substrate, and also enable the suction cup mechanism to adapt to the separation angle of more templates, thereby increasing the applicability of the suction cup mechanism. The design of the frame structure improves the structural stability of the suction cup mechanism and has more functional expansion. The elastic material is also conducive to the automatic resetting of the suction cup mechanism, which improves convenience. The suction cup group is used to uniformly adsorb the template, replace manual operation, and ensure the stability of the separation process. The middle part of the damping spoke is generally in the middle position and connected to the front side of the support column of the support mechanism. The suction cup group is arranged vertically and distributed horizontally.

[0011] Preferably, in the above-mentioned separation device for a large electroforming template, the suction cup group includes a fixed beam and a suction cup part, the suction cup part is evenly connected to the fixed beam, and the suction cup surface formed by the suction cup part is parallel to the connection surface between the damping spokes.

[0012] The above design improves the adsorption force and stability. The suction cup part is evenly connected to the fixed beam, which can ensure that the distance between the suction cup parts is equal, so that the adsorption force of the suction cup part on the template is evenly distributed, avoiding the pressure difference between the suction cup parts, thereby improving the adsorption force and stability. The above design also reduces jitter and improves the angle control ability. The suction cup surface formed by the suction cup part is parallel to the connection surface between the damping spokes, which ensures the stable deformation of the suction cup surface and the damping spokes during the separation process, improves the deformation upper limit and angle control ability, reduces jitter, and ensures that the contact surface between the suction cup part and the template is also parallel, thereby ensuring the performance and stability of the suction cup mechanism. The suction cup surface formed by the suction cup part can refer to the adsorption surface of the suction cup. The connection surface between the damping spokes can refer to the plane formed by the frame structure.

[0013] Preferably, in the above-mentioned separation device for a large electroforming template, the number of the suction cup groups is more than 3, and the suction cup groups are evenly distributed between the damping spokes.

[0014] The above design can increase the adsorption area. If the number of suction cup groups is more than 3, the adsorption area in contact with the template can be increased, the adsorption capacity of the suction cup mechanism can be improved, and the risk of sliding or falling off of the template can be reduced. The above design can also balance the suction distribution. The suction cup groups are evenly distributed between the damping spokes, so that the suction can be evenly distributed on the frame structure of the suction cup mechanism, avoiding local concentration or insufficient suction, and ensuring the smooth separation of the template. The above design can also adapt to more template shapes. The number and distribution of suction cup groups can be adjusted according to the shape and size of the template, so that the suction cup mechanism can adapt to more template types and improve the versatility and applicability of the separation device. When the number of suction cup groups is 3, the suction cup groups are respectively arranged at the center and both ends between the damping spokes. When the number of suction cup groups is greater than 3, the suction cup groups are respectively arranged at both ends between the damping spokes and evenly distributed between the two ends.

[0015] Preferably, in the above-described separation device for a large electroforming template, the retracting and releasing mechanism is provided with a pillar, the pillar is connected to the rear side of the supporting mechanism, connecting columns are connected between the rear ends of the pillars, external retracting and releasing wheels are provided on the connecting columns, and retracting and releasing ropes are connected to the external retracting and releasing wheels and the two sides of the suction cup mechanism.

[0016] The above design enhances the stability of the retracting mechanism. By setting the pillars and the connecting pillars, the rigidity and strength of the retracting mechanism can be increased, and the retracting mechanism can be prevented from being deformed or broken under the tension of the retracting rope, thereby improving the stability and reliability of the retracting mechanism. The above design also realizes the control of the suction cup mechanism by the retracting rope. By setting the external retracting wheel and the retracting rope, the length of the retracting rope is adjusted, thereby realizing the deformation control of the suction cup mechanism and improving the separation efficiency and quality. A connecting pillar is provided between the rear ends of the two pillars. The pillars are connected to the rear side of the support pillars of the support mechanism. The external retracting wheel is connected to the round rods on both sides of the suction cup mechanism with retracting ropes.

[0017] Preferably, in the above-mentioned separation device for a large electroforming template, a motor and an inner retracting wheel are further provided in the retracting mechanism, the motor and the inner retracting wheel are both connected to the rear side of the supporting mechanism, a transmission shaft is connected between the motor and the inner retracting wheel, and the retracting rope is sequentially connected to the inner retracting wheel, the outer retracting wheel and both sides of the suction cup mechanism.

[0018] The above design realizes automatic retraction and release. The motor drives the inner retracting and releasing wheel through the transmission shaft, driving the outer retracting and releasing wheel, thereby adjusting and controlling the retracting and releasing rope, realizing automatic retraction and release control of the suction cup mechanism, and ensuring the separation effect and efficiency. The above design also realizes the synergistic effect of the inner and outer retracting and releasing wheels. The retracting and releasing rope connects the inner and outer retracting and releasing wheels, the round rods on both sides of the suction cup mechanism in sequence, and can achieve smooth stretching of the suction cup mechanism, thereby achieving uniform separation of the template, avoiding problems such as shaking and insufficient angle control that cause damage to the template microstructure. The motor and the inner retracting and releasing wheel are both connected to the rear side of the support column of the support mechanism. The retracting and releasing rope connects the inner and outer retracting and releasing wheels, the round rods on both sides of the suction cup mechanism in sequence.

[0019] Preferably, in the above-described separation device for a large electroforming template, the number of the retractable rope, the inner retractable wheel, and the outer retractable wheel is 2 sets.

[0020] The above design further improves the stability of the suction cup mechanism during separation. The retracting rope, inner retracting wheel and outer retracting wheel are a combined structure, and two groups are arranged in parallel up and down, thereby increasing the force transmission balance of the retracting mechanism and ensuring the stability of the retracting process. The above design also improves the bearing capacity of the retracting mechanism, prevents the retracting rope from breaking or stretching, and prolongs the service life of the retracting rope.

[0021] Preferably, in the above-mentioned separation device for a large electroforming template, the support mechanism includes a support column, a base, and a slide rail, the support column is connected to the base, and the base is slidably connected to the slide rail.

[0022] The above design improves the stability of the separation device. The support mechanism can more effectively support the suction cup mechanism and the retractable mechanism to prevent them from shaking or shifting during the separation process, thereby ensuring the stability of the separation device. The above design also increases the convenience of the separation device. When the suction cup mechanism is adsorbed and deformed, the base can slide on the slide rail to separate the template, realizing a more automatic separation process and improving convenience. The support column is connected to a pillar, a motor, and an inner retractable wheel.

[0023] Preferably, in the above-mentioned large electroforming template separation device, the front-to-back distance ratio of the support column on the base is 2:1.

[0024] The above design improves stability. The front-to-back distance ratio of the support column on the base is 2:1, so that the support column is further back and is set just on the rear of the two trisection points, reducing the force on the front end of the base, so that the front and rear forces of the base are more balanced, improving the stability of the support mechanism, and preventing the support mechanism from tilting or shaking during the separation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION

[0026] The following is combined with Figure 1 The present invention is further described in detail with the following specific embodiments, but they are not intended to limit the present invention:

[0027] Example 1

[0028] A separation device for a large electroforming template comprises a suction cup mechanism 1, a retractable mechanism 2, and a supporting mechanism 3, wherein the suction cup mechanism 1 is connected to the front side of the supporting mechanism 3, the retractable mechanism 2 is connected to the rear side of the supporting mechanism 3, and the retractable mechanism 2 is transmission-connected to the suction cup mechanism 1.

[0029] Preferably, two damping spokes 11 and two round rods 12 are provided in the suction cup mechanism 1, the damping spokes 11 are movably connected to the round rods 12 to form a frame structure, the middle part of the damping spokes 11 is connected to the front side of the supporting mechanism 3, the damping spokes 11 are made of elastic material, and a suction cup group 13 is provided between the damping spokes 11.

[0030] Preferably, the suction cup group 13 includes a fixed beam 14 and a suction cup portion 15 , the suction cup portion 15 is evenly connected to the fixed beam 14 , and a suction cup surface formed by the suction cup portion 15 is parallel to a connection surface between the damping spokes 11 .

[0031] Preferably, the number of the suction cup groups 13 is more than 3, and the suction cup groups 13 are evenly distributed between the damping spokes 11 .

[0032] Preferably, a pillar 21 is provided in the retractable mechanism 2, and the pillar 21 is connected to the rear side of the supporting mechanism 3. A connecting column 22 is connected between the rear ends of the pillars 21, and an external retractable wheel 24 is provided on the connecting column 22. The external retractable wheel 24 is connected to both sides of the suction cup mechanism 1 by a retractable rope 23.

[0033] Preferably, the retracting mechanism 2 is further provided with a motor 25 and an inner retracting wheel 26, and the motor 25 and the inner retracting wheel 26 are both connected to the rear side of the support mechanism 3, and a transmission shaft 27 is connected between the motor 25 and the inner retracting wheel 26, and the retracting rope 23 is sequentially connected to the inner retracting wheel 26, the outer retracting wheel 24, and both sides of the suction cup mechanism 1.

[0034] Preferably, the number of the retracting and releasing rope 23, the inner retracting and releasing wheel 26, and the outer retracting and releasing wheel 24 is 2 sets.

[0035] Preferably, the support mechanism 3 comprises a support column 31 , a base 32 , and a slide rail 33 , wherein the support column 31 is connected to the base 32 , and the base 32 is slidably connected to the slide rail 33 .

[0036] Preferably, the front-to-back distance ratio of the support column 31 on the base 32 is 2:1.

[0037] When in use, the base plate is connected to the template, the suction cup group 13 absorbs the template, the motor 25 drives the transmission shaft 27 to drive the inner retracting wheel 26, and the inner retracting rope 23 drives the outer retracting wheel 24, thereby tightening the outer retracting rope 23 to pull the round rod 12, and the damping spoke 11 is pulled from a straight state to an arc state. The template is also pulled into an arc state due to being absorbed, and this is considered to be initially separated. Then the base 32 moves backward on the slide rail 33, so that the template and the base plate are completely separated.

[0038] In conclusion, the above is only a preferred embodiment of the present invention, and all equivalent changes and modifications made within the scope of the patent application for the present invention should fall within the scope of the present invention.

Claims

1. A separation device for large electroforming templates, characterized in that: The invention comprises a suction cup mechanism (1), a retractable mechanism (2), and a support mechanism (3); the suction cup mechanism (1) is connected to the front side of the support mechanism (3), the retractable mechanism (2) is connected to the rear side of the support mechanism (3), and the retractable mechanism (2) is transmission-connected to the suction cup mechanism (1).

2. A large electroforming template separation device according to claim 1, characterized in that: The suction cup mechanism (1) is provided with two damping spokes (11) and two round rods (12); the damping spokes (11) and the round rods (12) are movably connected to form a frame structure; the middle part of the damping spokes (11) is connected to the front side of the support mechanism (3); the damping spokes (11) are made of elastic material; and a suction cup group (13) is provided between the damping spokes (11).

3. A large electroforming template separation device according to claim 2, characterized in that: The suction cup group (13) comprises a fixed beam (14) and a suction cup portion (15), wherein the suction cup portion (15) is evenly connected to the fixed beam (14), and a suction cup surface formed by the suction cup portion (15) is parallel to a connection surface between the damping spokes (11).

4. The separation device for a large electroforming template according to claim 2, characterized in that: The number of the suction cup groups (13) is more than 3, and the suction cup groups (13) are evenly distributed between the damping spokes (11).

5. The separation device for a large electroforming template according to claim 1 is characterized in that: The retractable mechanism (2) is provided with a support column (21), the support column (21) is connected to the rear side of the support mechanism (3), a connecting column (22) is connected between the rear ends of the support column (21), an external retractable wheel (24) is provided on the connecting column (22), and a retractable rope (23) is connected between the external retractable wheel (24) and the two sides of the suction cup mechanism (1).

6. A large electroforming template separation device according to claim 5, characterized in that: The retractable mechanism (2) is further provided with a motor (25) and an inner retractable wheel (26); the motor (25) and the inner retractable wheel (26) are both connected to the rear side of the support mechanism (3); a transmission shaft (27) is connected between the motor (25) and the inner retractable wheel (26); the retractable rope (23) is sequentially connected to the inner retractable wheel (26), the outer retractable wheel (24), and the two sides of the suction cup mechanism (1).

7. A large electroforming template separation device according to claim 6, characterized in that: The number of the retracting and releasing rope (23), the inner retracting and releasing wheel (26), and the outer retracting and releasing wheel (24) is 2 sets.

8. The large electroforming template separation device according to claim 1 is characterized in that: The support mechanism (3) comprises a support column (31), a base (32) and a slide rail (33); the support column (31) is connected to the base (32), and the base (32) is slidably connected to the slide rail (33).

9. A large electroforming template separation device according to claim 8, characterized in that: The front-to-back distance ratio of the support column (31) on the base (32) is 2:1.

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