Warp knitting machine with high-stability yarn breakage alarm function

By installing infrared transmitters and receivers on warp knitting machines, the shock-absorbing connectors are used to automatically monitor yarn breaks and issue alarms, solving the problem of waste of manpower in the prior art monitoring of yarn breaking in the prior art, improving production efficiency and safety .

CN222226765UActive Publication Date: 2024-12-24HAINING YIMA WARP KNITTING CO LTD
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Patent Information

Application Number
CN202420063310.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-11
Publication Date
2024-12-24
Estimated Expiration
2034-01-11

AI Technical Summary

Technical Problem

Existing warp knitting machines are prone to yarn breakage when used, and require manual monitoring, resulting in waste of manpower and financial resources.

Method used

A warp knitting machine with high stability yarn breaking alarm function is designed. It uses infrared transmitter and receiver to be installed on the main body of the warp knitting machine through shock-absorbing connectors to form an induction straight line, automatically monitors yarn breaking, and breaks yarn The machine is shut down and an alarm sound is emitted.

Benefits of technology

Automatic monitoring and alarm of yarn breaks is realized, reducing the need for manual monitoring, and improving production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a warp knitting machine with a high-stability yarn breakage alarm function, and belongs to the technical field of textile. A warp knitting machine body; an infrared emitter; an infrared receiver; a damping connector; the infrared emitter and the infrared receiver form an induction straight line; the induction straight line is located in the air outlet direction of the fan. The infrared receiver is used for controlling the warp knitting machine main body to stop when yarn is broken, and an alarm is arranged on the supporting plate body and gives out sound to give an alarm when the warp knitting machine main body stops. The warp knitting machine has the beneficial effects that the infrared emitter and the infrared receiver are mounted on the warp knitting machine main body through the damping connecting piece, so that the damping connecting piece can relieve vibration of the infrared emitter and the infrared receiver, and the vibration amplitude of the infrared emitter and the infrared receiver is greatly reduced; therefore, the light path of the infrared emitter is not easy to deviate to the position where the infrared receiver cannot receive the yarn, and the stability of detecting the broken yarn is greatly improved.
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Description

Technical Field

[0001] The present application relates to the field of textile technology, and in particular to a warp knitting machine with a high-stability yarn break alarm function. Background Art

[0002] Using one or several groups of parallel yarns to feed the warp into all the working needles of the machine at the same time to form a knitted fabric is called warp knitting, and the fabric is called warp knitted fabric. The machine that completes this warp knitting is called a warp knitting machine;

[0003] The warp knitting machine may break yarn during use. In the related technical field, the yarn condition is manually observed and monitored. However, in this way, at least one person is required to monitor one device, which greatly wastes manpower and financial resources. Utility Model Content

[0004] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.

[0005] In order to solve the technical problems mentioned in the above background technology part, some embodiments of the present application provide a warp knitting machine with a highly stable yarn break alarm function, including: a warp knitting machine body, forming two support plates with mounting planes in contact with the ground and a fan for providing partial power for the yarn; an infrared transmitter, installed on the mounting plane; an infrared receiver, installed on the mounting plane; a shock-absorbing connection piece, used to connect the infrared transmitter and the infrared receiver to the mounting surface through the shock-absorbing connection piece; the infrared transmitter and the infrared receiver form a sensing straight line, and the sensing straight line is on one side of the yarn; the sensing straight line is located in the air outlet direction of the fan; the infrared receiver is used to control the warp knitting machine body to stop when the yarn is broken, and an alarm is arranged on the support plate, and the alarm makes a sound to alarm when the machine stops.

[0006] Furthermore, the shock-absorbing connector includes: a mounting shell, a plurality of connecting plates and a plurality of shock-absorbing pads; the mounting shell is used to mount the infrared transmitter and the infrared receiver; the shock-absorbing pad is located between the two connecting plates and between the mounting shell and the connecting plates; the mounting shell, the plurality of connecting plates and the plurality of shock-absorbing pads are sequentially connected and fixed.

[0007] Furthermore, a position-avoiding chamber is formed in the installation shell; and openings are formed in both the connecting plate and the shock-absorbing pad.

[0008] Furthermore, a slot is formed in the installation shell; an inserting portion is formed on the connecting plate abutting against the installation shell; and the inserting portion is inserted into the slot.

[0009] Furthermore, a stopper is formed on the connecting plate; the stoppers of the plurality of connecting plates abut against each other in sequence in a direction away from the mounting shell; and the inner wall surface of the through opening of the shock-absorbing pad abuts against the stopper.

[0010] Furthermore, the connecting plate and the shock-absorbing pad are both provided with a socket; the shock-absorbing connector also includes a base plate; the base plate is in contact with the connecting plate; a plurality of the connecting plates, a plurality of the shock-absorbing pads and the base plate are penetrated by a bolt, and the bolt is threadedly connected and fixed to the support plate.

[0011] Furthermore, the inserting portion and the slot are inserted and connected in an interference fit.

[0012] Furthermore, a rubber ball is arranged in the avoidance chamber; after the rubber ball is inserted into the avoidance chamber, the rubber ball abuts against the avoidance chamber to form a shape matching the avoidance chamber.

[0013] Furthermore, the through openings of the plurality of connecting plates and the through openings of the plurality of shock absorbing pads form a shock absorbing chamber; a hollow rubber block is arranged in the shock absorbing chamber, and the hollow rubber block is filled with liquid.

[0014] Furthermore, a groove is formed on the shock-absorbing pad; the shape of the groove is similar to the edge profile of the through opening of the shock-absorbing pad; and the groove is connected to the insertion hole.

[0015] The beneficial effects of this application are:

[0016] The infrared transmitter and the infrared receiver are installed on the main body of the warp knitting machine, so that when the yarn is broken, the yarn passes between the infrared transmitter and the infrared receiver to realize automatic monitoring. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.

[0018] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the components and elements are not necessarily drawn to scale.

[0019] In the attached picture:

[0020] Figure 1 is an overall schematic diagram according to an embodiment of the present application;

[0021] Figure 2 It is a structural schematic diagram of a part of the embodiment, mainly showing the Figure 1 structure;

[0022] Figure 3 It is a structural schematic diagram of a part of the embodiment, mainly showing the structure of the shock-absorbing connecting member;

[0023] Figure 4 It is a structural schematic diagram of a part of the embodiment, mainly showing the structure of the shock absorbing pad;

[0024] Figure 5 It is a structural schematic diagram of a part of the embodiment, mainly showing the structure of the connecting plate;

[0025] Figure 6 It is a structural schematic diagram of a part of the embodiment, mainly showing the cross-sectional structure of the shock-absorbing connecting member;

[0026] Figure 7 It is a structural schematic diagram of a part of the embodiment, mainly showing the cross-sectional structure of the installation;

[0027] Figure 8 It is a structural schematic diagram of a part of the embodiment, mainly showing the cross-sectional structure of the shock-absorbing pad.

[0028] Reference numerals:

[0029] 1. Warp knitting machine body; 11. Support plate; 2. Infrared transmitter; 3. Infrared receiver; 4. Shock-absorbing connector; 41. Mounting shell; 411. Avoidance chamber; 412. Slot; 42. Connecting plate; 421. Insertion part; 422. Stopper; 43. Shock-absorbing pad; 431. Groove; 5. Through hole; 51. Shock-absorbing chamber; 6. Socket; 7. Rubber ball; 8. Hollow rubber block; 81. Piston; 9. Bottom plate. DETAILED DESCRIPTION

[0030] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0031] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.

[0032] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0033] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".

[0034] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0035] Reference Figure 1-8 ,

[0036] A warp knitting machine with a high-stability yarn break alarm function comprises: a warp knitting machine body 1, an infrared transmitter 2, an infrared receiver 3 and a shock-absorbing connector 4.

[0037] The main body 1 of the warp knitting machine is formed with two support plates 11 with mounting planes in contact with the ground and a fan for providing partial power to the yarn. The purpose of the support plate 11 is to support the entire device, and the fan is to provide power to the yarn. The fan providing power to the yarn is a prior art and will not be elaborated. The mounting planes of the two support plates 11 are both inner surfaces. The infrared transmitter 2 is mounted on the mounting plane. The infrared receiver 3 is mounted on the mounting plane.

[0038] The shock-absorbing connector 4 is used to connect the infrared transmitter 2 and the infrared receiver 3 to the mounting surface through the shock-absorbing connector 4. Thus, the infrared transmitter 2 and the infrared receiver 3 can greatly reduce the frequency of vibration through the shock-absorbing connector 4, so that the laser beam is more stable and the detection effect is improved. The infrared transmitter 2 and the infrared receiver 3 form a sensing straight line, and the sensing straight line is on one side of the yarn; the sensing straight line is located in the air outlet direction of the fan; the infrared receiver 3 is used to control the warp knitting machine body 1 to stop when the yarn is broken, and an alarm is set on the support plate 11, and the alarm sounds an alarm when the machine stops. When the yarn is broken, the fan will blow the yarn outward, and then the yarn will float between the infrared transmitter 2 and the infrared receiver 3, and the infrared receiver 3 can have an unstable reception situation, so this is a signal of yarn breakage, and then the warp knitting machine stops at this time.

[0039] Specifically, the shock-absorbing connector 4 includes: a mounting shell 41, a plurality of connecting plates 42, and a plurality of shock-absorbing pads 43. The mounting shell 41 is used to mount the infrared transmitter 2 and the infrared receiver 3. The shock-absorbing pad 43 is located between the two connecting plates 42 and between the mounting shell 41 and the connecting plate 42. The mounting shell 41, the plurality of connecting plates 42, and the plurality of shock-absorbing pads 43 are connected and fixed in sequence.

[0040] Specifically, a position-avoiding chamber 411 is formed in the installation shell 41 ; and openings 5 ​​are formed in both the connecting plate 42 and the shock-absorbing pad 43 .

[0041] Specifically, a slot 412 is formed in the installation shell 41; an inserting portion 421 is formed on the connecting plate 42 abutting against the installation shell 41; and the inserting portion 421 is inserted into the slot 412. The inserting portion 421 and the slot 412 are inserted and connected by interference fit.

[0042] Specifically, a stopper 422 is formed on the connecting plate 42 ; the stoppers 422 of the connecting plates 42 abut against each other in sequence in a direction away from the mounting shell 41 ; and the inner wall surface of the through opening 5 of the shock-absorbing pad 43 abuts against the stopper 422 .

[0043] Specifically, the connecting plate 42 and the shock-absorbing pad 43 are both provided with a socket 6; the shock-absorbing connector 4 also includes a bottom plate 9; the bottom plate 9 abuts against the connecting plate 42; a plurality of the connecting plates 42, a plurality of the shock-absorbing pads 43 and the bottom plate 9 are penetrated by a bolt, and the bolt is threadedly connected and fixed to the support plate.

[0044] Specifically, a rubber ball 7 is disposed in the avoidance chamber 411 ; after the rubber ball 7 is inserted into the avoidance chamber 411 , the rubber ball 7 abuts against the avoidance chamber 411 to form a shape matching the avoidance chamber 411 .

[0045] Specifically, the openings 5 ​​of the plurality of connecting plates 42 and the openings 5 ​​of the plurality of shock absorbing pads 43 form a shock absorbing chamber 51; a hollow rubber block 8 is arranged in the shock absorbing chamber 51, and the hollow rubber block 8 is filled with liquid. A piston 81 is arranged on the hollow rubber block 8, and the piston 81 is used to seal and open the inside of the hollow rubber block 8 for easy water injection and drainage.

[0046] Specifically, a groove 431 is formed on the shock-absorbing pad 43 ; the shape of the groove 431 is similar to the edge profile of the through opening 5 of the shock-absorbing pad 43 ; and the groove 431 is connected to the insertion hole 6 .

[0047] The purpose of the plurality of shock-absorbing pads 43 is to form a shock-absorbing area between the support plate 11 and the mounting shell 41, so as to reduce the vibration frequency of the mounting shell 41. The rubber ball 7 and the hollow rubber block 8 are used for further shock absorption, and the purpose of the groove 431 on the shock-absorbing pad 43 is to create a gap for shock absorption, so that the shock-absorbing pad 43 can be squeezed during installation, and the deformation degree of the shock-absorbing pad 43 is increased, so as to achieve more shock absorption.

[0048] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the above invention concept. For example, the above features are replaced with (but not limited to) technical features with similar functions disclosed in the embodiments of the present disclosure.

Claims

1. A warp knitting machine with a high-stability yarn break alarm function, characterized in that: include: The main body of the warp knitting machine is formed with two support plates having mounting planes in contact with the ground and a fan for providing partial power for the yarn; An infrared transmitter is installed on the installation plane; An infrared receiver, mounted on the mounting plane; The infrared transmitter and the infrared receiver form a sensing straight line, and the sensing straight line is located on one side of the yarn; the sensing straight line is located in the air outlet direction of the fan; The infrared receiver is used to control the main body of the warp knitting machine to stop when the yarn is broken, and an alarm is arranged on the support plate, and the alarm emits a sound to alarm when the machine stops; It also includes a shock-absorbing connector, which is used to connect the infrared transmitter and the infrared receiver to the mounting plane through the shock-absorbing connector; The shock-absorbing connecting member comprises: a mounting shell, a plurality of connecting plates and a plurality of shock-absorbing pads; The mounting shell is used to mount the infrared transmitter and the infrared receiver; The shock-absorbing pad is located between the two connecting plates and between the mounting shell and the connecting plate; The mounting shell, the plurality of connecting plates and the plurality of shock-absorbing pads are connected and fixed in sequence.

2. The warp knitting machine with a high-stability yarn break alarm function according to claim 1, characterized in that: A position-avoiding chamber is formed in the installation shell; and openings are formed in the connecting plate and the shock-absorbing pad.

3. The warp knitting machine with a high-stability yarn break alarm function according to claim 2, characterized in that: A slot is also formed in the installation shell; an inserting portion is formed on the connecting plate abutting against the installation shell; The inserting portion is inserted into the slot.

4. The warp knitting machine with a high-stability yarn break alarm function according to claim 3, characterized in that: The connecting plate is formed with a stopper; the stoppers of the connecting plates are abutted in sequence in a direction away from the mounting shell; The inner wall surface of the through opening of the shock-absorbing pad abuts against the stopper.

5. The warp knitting machine with a high-stability yarn break alarm function according to claim 4, characterized in that: The connecting plate and the shock-absorbing pad are both provided with plug holes; The shock-absorbing connecting member further comprises a bottom plate; the bottom plate abuts against the connecting plate; A plurality of the connecting plates, a plurality of the shock-absorbing pads and the bottom plate are penetrated by a bolt, and the bolt is threadedly connected and fixed to the supporting plate.

6. The warp knitting machine with a high-stability yarn break alarm function according to claim 5, characterized in that: The inserting portion and the slot are inserted and connected in an interference fit.

7. The warp knitting machine with a high-stability yarn break alarm function according to claim 6, characterized in that: A rubber ball is arranged in the avoidance chamber; after the rubber ball is inserted into the avoidance chamber, the rubber ball abuts against the avoidance chamber to form a shape matching the avoidance chamber.

8. The warp knitting machine with a high-stability yarn break alarm function according to claim 7, characterized in that: The through openings of the plurality of connecting plates and the through openings of the plurality of shock absorbing pads form a shock absorbing chamber; A hollow rubber block is arranged in the shock absorbing chamber, and the hollow rubber block is filled with liquid.

9. The warp knitting machine with a high-stability yarn break alarm function according to claim 8, characterized in that: A groove is formed on the shock absorbing pad; the shape of the groove is similar to the edge profile of the through opening of the shock absorbing pad; The groove is communicated with the insertion hole.