Installation equipment for kerb integration

By designing automatic conveying and installation equipment for curbs, the problems of inconvenience and low safety of curbs during highway construction have been solved, and efficient and safe construction results have been achieved.

CN222226996UActive Publication Date: 2024-12-24ANHUI ROAD & BRIDGE GRP
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Patent Information

Application Number
CN202420987863.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-24
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

Curbs are workloaded in highway construction, heavy quality, inconvenient construction, cumbersome disassembly, mostly rely on manual operations, and are prone to injury when transported.

Method used

A kind of installation equipment for integrated curb is designed, including a transport vehicle, storage unit, regulation unit and conveying unit. Through mechanical devices driven by hydraulic cylinders and motors, the automatic transportation and installation of curbs is realized, reducing manual operation. Improve construction efficiency and safety.

Benefits of technology

It realizes efficient and safe installation of curbs, reduces labor costs, reduces losses in concrete construction, ensures the stability and standardization of construction, and improves construction safety and aesthetics.

✦ Generated by Eureka AI based on patent content.

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Abstract

Relates to the field of road construction, and discloses a curb integrated installation device which comprises a transport vehicle and further comprises a storage unit arranged in the transport vehicle and used for storing curb raw materials; the regulation and control unit is arranged in the transport vehicle, is connected with the storage unit and is used for regulating the mounting angle of the storage unit; the conveying unit is arranged in the transport vehicle, located at the discharging end of the storage unit and used for conveying curb raw materials, an integrated installation method is adopted, the labor cost is reduced, due to mechanical operation, the curb raw materials can advance at a constant speed after simple feeding, the construction stability is guaranteed, and the construction efficiency is improved. According to the kerb raw material conveying device, concrete construction loss can be reduced, raw materials are not prone to being damaged, kerb raw materials are conveyed through mechanical equipment, an attractive line type can be formed, and the kerb raw material conveying device has the ornamental value and is high in standardization degree and construction safety.
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Description

Technical Field

[0001] The utility model relates to the technical field of road construction, in particular to an installation device for integrating curbstones. Background Art

[0002] Curbstones are marker stones set between the road surface and other structures. Curbstones are the most common structures on urban roads. They are often used between the dividing strip and the road surface, between the sidewalk and the road surface, on the right edge of the lane or on the outer edge of the shoulder. They are an important part of road ancillary facilities.

[0003] The existing equipment has the following disadvantages: the installation of curbstones is common on highways, and the workload is large, the weight is heavy, and the construction is inconvenient. The procedure seems simple, but it is actually cumbersome after being disassembled, and is mostly operated manually. Although many construction sites are equipped with simple construction devices or mechanical cooperation, the daily completion volume is still low. In addition, due to its heavy weight, it is easy to get injured during transportation.

[0004] Therefore, the present application now proposes an installation device for integrated curbstones to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the utility model is to provide an installation device for the integration of curbstones to solve the above-mentioned problems of heavy workload, heavy weight, inconvenience in construction, seemingly simple procedures, but in fact, cumbersome after disassembly, and mostly manual operation, although many construction sites are equipped with simple construction devices.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: an installation device for integrated curbstones, comprising a transport vehicle, and also comprising:

[0007] A storage unit, arranged inside the transport vehicle and used for storing curbstone raw materials;

[0008] A regulating unit, disposed inside the transport vehicle and connected to the storage unit, for adjusting an installation angle of the storage unit;

[0009] The conveying unit is arranged inside the transport vehicle and located at the discharge end of the storage unit, and is used for conveying the curb stone raw materials.

[0010] Among them, the storage unit includes a material storage frame arranged at an interval inside the transport vehicle, a second hydraulic cylinder arranged on the side of the material storage frame close to the conveying unit, and a blocking plate arranged at the power output end of the second hydraulic cylinder, and a discharge port for unloading is opened at the position of the material storage frame corresponding to the blocking plate.

[0011] Wherein, the control unit comprises a third hydraulic cylinder rotatably arranged inside the transport vehicle, a connecting block rotatably arranged at a power output end of the third hydraulic cylinder, a rotating plate fixed at an upper end of the connecting block and a fixing rod fixed on the transport vehicle, and the rotating plate is rotatably sleeved on the fixing rod;

[0012] A placement groove for fixing the material storage frame is provided at the upper end of the rotating plate at a position corresponding to the material storage frame.

[0013] Among them, the conveying unit includes a motor fixed on the outside of the transport vehicle, a rotating shaft arranged at the power output end of the motor, a support frame fixed on the inner wall of the transport vehicle, a support roller fixed on the rotating shaft and a conveyor belt sleeved on the support roller, and the rotating shaft is rotatably connected to the support frame through a bearing.

[0014] Wherein, the transport vehicle comprises a traveling member, a cab fixed on one side of the upper end of the traveling member, and a bucket fixed on the other side of the upper end of the traveling member;

[0015] A feeding port is provided on a side of the bucket away from the cab;

[0016] A limiting device for blocking the curbstone material transported on the conveyor belt is provided at a position of the bucket corresponding to the unloading port;

[0017] The limiting device includes a first hydraulic cylinder fixed inside the bucket and a limiting plate arranged at the power output end of the first hydraulic cylinder, and the limiting plate is adjustably arranged at the inner side of the discharge port.

[0018] Among them, the distance between the plurality of material storage frames and the conveyor belt gradually decreases toward the side close to the discharge port.

[0019] Wherein, the bucket is provided with a support unit for supporting the falling curbstone at a position outside the discharge port;

[0020] The support unit comprises an L-shaped support plate fixed on the truck bucket and a triangular material guide plate fixed on the support plate.

[0021] Compared with the prior art, the beneficial effects of the utility model are:

[0022] The utility model places a storage unit inside a transport vehicle, and then uses a forklift or a crane to classify and place concrete backing plates, flat stone plates and side view plates in the storage unit, starts the transport vehicle to transport them to a designated installation location, and then starts the control unit to adjust the installation angle of the storage unit so that the storage unit is set at a 45° tilt angle, and then the materials in the storage unit fall onto the conveying unit, and then are transported to the designated placement point through the conveying unit. The device adopts an integrated installation method, which reduces labor costs. Due to mechanical operation, it can move forward at a uniform speed after simple material feeding, which ensures the stability of construction, can reduce the loss of concrete construction, and is not easy to damage the raw materials. Moreover, the curbstone raw materials are transported by mechanical equipment to form a beautiful linear shape, which is ornamental, highly standardized, and has high construction safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the main structure in one embodiment of the utility model;

[0024] Figure 2 This is a structural schematic diagram of one side of an embodiment of the utility model;

[0025] Figure 3 It is a schematic diagram of the structure of a side view in one embodiment of the utility model;

[0026] Figure 4 This is a schematic diagram of a top view of a structure in one embodiment of the utility model;

[0027] Figure 5 This is a schematic diagram of the structure inside the bucket in one embodiment of the utility model;

[0028] Figure 6 It is a schematic diagram of the structure of the control unit in one embodiment of the utility model.

[0029] In the figure: 1. transport vehicle; 11. cab; 12. truck bed; 121. material discharge port; 13. walking parts; 14. limiting device; 141. first hydraulic cylinder; 142. limiting plate; 2. storage unit; 21. material storage frame; 211. material discharge port; 22. second hydraulic cylinder; 23. blocking plate; 3. regulating unit; 31. rotating plate; 32. fixing rod; 33. third hydraulic cylinder; 34. connecting block; 4. conveying unit; 41. motor; 42. rotating shaft; 43. support roller; 44. conveyor belt; 45. support frame; 5. support unit; 51. support plate; 52. material guide plate. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] See also Figure 1-6 The utility model provides a technical solution: an installation device for integrated curbstones, comprising a transport vehicle 1, and also comprising:

[0032] A storage unit 2, arranged inside the transport vehicle 1, for storing the curbstone raw materials;

[0033] The regulating unit 3 is arranged inside the transport vehicle 1 and connected to the storage unit 2, and is used to adjust the installation angle of the storage unit 2;

[0034] The conveying unit 4 is arranged inside the transport vehicle 1 and located at the discharge end of the storage unit 2, and is used for conveying the curb stone raw materials.

[0035] It should be noted that, when working, the storage unit 2 is placed inside the transport vehicle 1, and then the concrete backing plate, flat stone plate and side view plate are classified and placed in the storage unit 2 by a forklift or a crane, the transport vehicle 1 is started to transport them to the designated installation location, and then the control unit 3 is started to adjust the installation angle of the storage unit 2, so that the storage unit 2 is set at a 45° tilt angle, and then the material in the storage unit 2 falls onto the conveying unit 4, and then is transported to the designated placement point through the conveying unit 4. The device adopts an integrated installation method, which reduces labor costs. Due to mechanical operation, it can move forward at a uniform speed after simple feeding, which ensures the stability of construction, can reduce the loss of concrete construction, and is not easy to damage the raw materials. The curbstone raw materials are transported by mechanical equipment to form a beautiful line shape, which is ornamental, highly standardized, and has high construction safety.

[0036] In one embodiment, the storage unit 2 includes a material storage frame 21 spaced apart inside the transport vehicle 1, a second hydraulic cylinder 22 arranged on the side of the conveying unit 4 near the material storage frame 21, and a blocking plate 23 arranged at the power output end of the second hydraulic cylinder 22, and a discharge port 211 for unloading is opened at the position of the blocking plate 23 of the material storage frame 21.

[0037] In this design, three storage frames 21 are provided, the concrete backing plate is placed in the first storage frame 21, the flat stone plate is placed in the second storage frame 21, and the side viewing plate is placed inside the third storage frame 21, and then the switching time of the second hydraulic cylinder 22 is controlled to control the switching frequency of the blocking plate 23 to the discharge port 211, thereby controlling the frequency of the concrete backing plate, the flat stone plate and the side viewing plate being discharged from the storage frame 21.

[0038] In one embodiment, the control unit 3 includes a third hydraulic cylinder 33 rotatably arranged inside the transport vehicle 1, a connecting block 34 rotatably arranged at the power output end of the third hydraulic cylinder 33, a rotating plate 31 fixed at the upper end of the connecting block 34, and a fixing rod 32 fixed on the transport vehicle 1, and the rotating plate 31 is rotatably sleeved on the fixing rod 32;

[0039] A placement groove for fixing the material storage frame 21 is provided at the position of the upper end of the rotating plate 31 corresponding to the material storage frame 21.

[0040] With this design, the third hydraulic cylinder 33 is started to drive the connecting block 34 to drive the rotating plate 31 to flip downward, so that the rotating plate 31 rotates along the fixing rod 32, thereby changing the installation angle of the rotating plate 31, and then changing the installation angle of the material storage frame 21, so that the concrete backing plate, flat stone plate and side viewing plate inside the material storage frame 21 are discharged from the inside of the discharge port 211 under the action of gravity.

[0041] In one embodiment, the conveying unit 4 includes a motor 41 fixed to the outside of the transport vehicle 1, a rotating shaft 42 arranged at the power output end of the motor 41, a support frame 45 fixed on the inner wall of the transport vehicle 1, a support roller 43 fixed on the rotating shaft 42 and a conveyor belt 44 sleeved on the support roller 43, and the rotating shaft 42 is rotatably connected to the support frame 45 through a bearing.

[0042] With this design, the motor 41 drives the rotating shaft 42 to rotate, so that the support roller 43 drives the conveyor belt 44 to move, and the motor 41 can control the conveyor belt 44 to move slowly and evenly inside the transport vehicle 1, discharge the concrete backing plate, flat stone slab and side view plate from the transport vehicle 1, and then evenly drop them on the curb where they need to be installed, thereby completing the precise placement of the concrete backing plate, flat stone slab and side view plate.

[0043] In one embodiment, the transport vehicle 1 includes a traveling member 13, a cab 11 fixed to one side of the upper end of the traveling member 13, and a bucket 12 fixed to the other side of the upper end of the traveling member 13;

[0044] A feeding port 121 is provided on one side of the bucket 12 away from the cab 11;

[0045] A limiting device 14 for blocking the curbstone material conveyed on the conveyor belt 44 is provided at a position corresponding to the discharge port 121 of the bucket 12;

[0046] The limiting device 14 includes a first hydraulic cylinder 141 fixed inside the bucket 12 and a limiting plate 142 arranged at the power output end of the first hydraulic cylinder 141 . The limiting plate 142 is adjustably arranged on the inner side of the discharge port 121 .

[0047] With this design, the limiting plate 142 can intercept the side view plate that first moves to the side of the discharge port 121, and then intercept the flat stone slab that moves to the limiting plate 142. When the concrete backing plate is also transported to the discharge port 121, the first hydraulic cylinder 141 drives the limiting plate 142 to move upward, so that the concrete backing plate, the flat stone slab and the side view plate are discharged from the discharge port 121 together, and then the first hydraulic cylinder 141 drives the limiting plate 142 to move downward, and intercepts the next group of concrete backing plates, the flat stone slab and the side view plate, which facilitates the standardization of construction and the aesthetics of the project.

[0048] In one embodiment, the distance between the plurality of material storage frames 21 and the conveyor belt 44 gradually decreases toward the side close to the material discharge port 121 .

[0049] This design allows the concrete backing plates, flat stone plates and side view plates that fall onto the conveyor belt 44 to be staggered, so that when the concrete backing plates, flat stone plates and side view plates move to the limiting plate 142, the sides of the three concrete backing plates, flat stone plates and side view plates fit tightly, making the entire construction process simpler, more standardized, more beautiful and more efficient.

[0050] In one embodiment, a support unit 5 for supporting the falling curbstone is provided at a position of the bucket 12 outside the discharge port 121;

[0051] The support unit 5 includes an L-shaped support plate 51 fixed on the vehicle bucket 12 and a triangular material guide plate 52 fixed on the support plate 51 .

[0052] With this design, an infrared device can be installed at the lower end of the support plate 51 to regulate the position of the concrete backing plate, flat stone plate and side viewing plate. The concrete backing plate, flat stone plate and side viewing plate can slide down along the guide plate 52 and then fall onto the curb. The infrared control device is convenient for measuring the placement point of the curb. The three-body and one-position vertically arranged silo opening is set according to the standard feeding port, which is convenient for feeding during construction.

[0053] In addition, if there are descriptions involving "first", "second", etc. in the embodiments, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying the importance of the relative description or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features.

Claims

1. A device for installing integrated curbstones, comprising a transport vehicle (1), characterized in that: Also includes: A storage unit (2), arranged inside the transport vehicle (1) and used for storing curbstone raw materials; A regulating unit (3), arranged inside the transport vehicle (1) and connected to the storage unit (2), and used for adjusting the installation angle of the storage unit (2); A conveying unit (4) is arranged inside the transport vehicle (1) and located at the discharge end of the storage unit (2), and is used to convey the curbstone raw materials.

2. The installation device for curb integration according to claim 1, characterized in that: The storage unit (2) comprises a material storage frame (21) arranged at intervals inside the transport vehicle (1), a second hydraulic cylinder (22) arranged on the side of the material storage frame (21) close to the conveying unit (4), and a blocking plate (23) arranged at the power output end of the second hydraulic cylinder (22); the material storage frame (21) is provided with a discharge port (211) for unloading materials at a position corresponding to the blocking plate (23).

3. The installation device for curb integration according to claim 2, characterized in that: The control unit (3) comprises a third hydraulic cylinder (33) rotatably arranged inside the transport vehicle (1), a connecting block (34) rotatably arranged at the power output end of the third hydraulic cylinder (33), a rotating plate (31) fixed at the upper end of the connecting block (34) and a fixing rod (32) fixed on the transport vehicle (1), wherein the rotating plate (31) is rotatably sleeved on the fixing rod (32); A placement groove for fixing the material storage frame (21) is provided at the upper end of the rotating plate (31) at a position corresponding to the material storage frame (21).

4. The installation device for curb integration according to claim 2, characterized in that: The conveying unit (4) comprises a motor (41) fixed on the outside of the transport vehicle (1), a rotating shaft (42) arranged at the power output end of the motor (41), a support frame (45) fixed on the inner wall of the transport vehicle (1), a support roller (43) fixed on the rotating shaft (42) and a conveyor belt (44) sleeved on the support roller (43), and the rotating shaft (42) is rotatably connected to the support frame (45) via a bearing.

5. The installation device for curb integration according to claim 4, characterized in that: The transport vehicle (1) comprises a traveling member (13), a cab (11) fixed to one side of the upper end of the traveling member (13), and a bucket (12) fixed to the other side of the upper end of the traveling member (13); A material discharge port (121) is provided on a side of the truck bucket (12) away from the cab (11); A limiting device (14) for blocking the curbstone material being transported on the conveyor belt (44) is provided at a position of the truck bucket (12) corresponding to the material discharge port (121); The limiting device (14) comprises a first hydraulic cylinder (141) fixed inside the truck bucket (12) and a limiting plate (142) arranged at the power output end of the first hydraulic cylinder (141); the limiting plate (142) is adjustably arranged on the inner side of the discharge port (121).

6. The installation device for curb integration according to claim 5, characterized in that: The distance between the plurality of material storage frames (21) and the conveyor belt (44) gradually decreases toward the side close to the material discharge port (121).

7. The installation device for curb integration according to claim 5, characterized in that: The bucket (12) is provided with a support unit (5) for supporting the falling curbstone at a position outside the discharge port (121); The support unit (5) comprises an L-shaped support plate (51) fixed on the vehicle bucket (12) and a triangular material guide plate (52) fixed on the support plate (51).