Pile driver for constructional engineering

The pile driver integrates a clamping mechanism with a cylinder and mounting frame to secure the pipe pile vertically, addressing offset issues due to varying soil hardness, thereby improving piling accuracy and efficiency.

CN222227284UActive Publication Date: 2024-12-24YANGTZE UNIVERSITY
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Patent Information

Application Number
CN202421007428.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-24
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

Existing pile drivers lack a positioning mechanism, causing pipe piles to become offset when encountering varying soil hardness during the pile driving process, affecting the piling efficiency.

Method used

A pile driver equipped with a clamping mechanism and hammer mechanism, where the clamping mechanism includes a cylinder, mounting frame, and clamping plates, which securely hold the pipe pile during hammering, ensuring vertical alignment through a sliding groove and spring system, while the hammer mechanism uses a winch and pulley system for controlled hammering.

Benefits of technology

The clamping mechanism maintains the pipe pile in a vertical state during hammering, preventing deviation and enhancing piling accuracy and efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222227284U_ABST
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Abstract

The utility model discloses a pile driver for constructional engineering, relates to the field of constructional engineering equipment, and solves the problems that part of existing pile drivers are lack of positioning mechanisms, and when the foundation condition is poor, pile driving can deviate, and the pile driving effect is affected. Comprising a protection box, a lifting plate, an air cylinder, a limiting rod, a clamping mechanism, a hammering mechanism and a spring. The clamping mechanism can quickly clamp or release the tubular pile due to the restraint of an air cylinder and a limiting rod, the tubular pile is hammered through the hammering mechanism, it is guaranteed that the tubular pile is kept vertical and does not deviate in the hammering process of the hammering mechanism through the arrangement of the clamping mechanism and a lifting plate, and after the hammering work is finished, the tubular pile is not prone to deviation due to the elastic effect of a spring. And the lifting plate and the clamping mechanism can be quickly reset, and the hammering mechanism and the clamping mechanism are matched to work, so that the pipe pile continuously and vertically enters the foundation.
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Description

Technical Field

[0001] The utility model belongs to the field of construction engineering equipment, in particular to a pile driver for construction engineering. Background Art

[0002] The pile driver consists of a pile hammer, a pile frame and ancillary equipment. The pile hammer is attached between two parallel vertical guide rods at the front of the pile frame and is lifted by a lifting hook. The pile frame is a steel structure tower with a winch at the rear to lift the pipe pile and the pile hammer. There is a guide frame composed of two guide rods in front of the pile frame to control the direction of piling so that the pile can penetrate the formation accurately according to the designed direction.

[0003] Some existing pile drivers lack a positioning mechanism during use. When the pipe pile encounters soil of different hardness in the foundation during the pile driving process, the pipe pile may be offset, affecting the effect of the pile driving. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a pile driver for construction engineering, which solves the problem that some existing pile drivers lack a positioning mechanism during use, and when the pipe pile encounters different degrees of hardness of soil in the foundation during the pile driving process, the pipe pile may be offset, affecting the effect of the pile driving.

[0005] To achieve the above-mentioned purpose, according to the embodiment of the first aspect of the utility model, a pile driver for construction engineering is provided, comprising a protection box, a hammer mechanism and a clamping mechanism, the protection box comprising a top plate, a bottom plate and a side plate, a lifting plate is also arranged in the protection box, connecting blocks are arranged at both ends of the lifting plate, the side plate is provided with a slide groove, and the connecting block passes through the slide groove; a plurality of springs are installed on the bottom plate, one end of the spring is connected to the bottom plate, and the other end is connected to the lifting plate, and the hammer mechanism is arranged on the top plate;

[0006] The clamping mechanism is installed on the side of the lifting plate away from the bottom plate. The clamping mechanism includes a cylinder, a mounting frame and two clamping plates. The piston rod of the cylinder passes through the mounting frame and is installed with a connecting plate. Slide blocks are respectively sleeved on both ends of the connecting plate. The clamping plate is plugged and connected to the mounting frame; the slider is equipped with two limit rods, one of which is connected to the mounting frame, and the other limit rod is connected to the clamping plate.

[0007] Preferably, the hammering mechanism comprises a winch, a lifting frame, a hammering object and a steel cable, wherein one end of the lifting frame away from the top plate is rotatably connected to a pulley, one end of the steel cable is fixedly connected to the hammering object, and the other end is wrapped around the pulley and fixedly connected to the winch.

[0008] Preferably, at least one support rod is fixedly provided at one end of the lifting frame away from the top plate, and the pulley is rotatably connected to the support rod via a pin.

[0009] Preferably, the mounting frame is provided with two movable grooves, and one end of the clamping plate passes through the movable groove and is plugged and connected to the mounting frame.

[0010] Preferably, the limiting rod is rotationally connected to the slider, the mounting bracket and the clamping plate respectively through a pin shaft.

[0011] Preferably, a plurality of universal wheels are fixedly mounted on a side of the bottom plate away from the top plate.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the clamping plate is quickly loosened and closed by controlling the cylinder; when the clamping plate is closed and clamps the pipe pile, the hammering mechanism hammers the pipe pile, and at this time the clamping mechanism clamps the pipe pile and moves downward together; since the connecting block provided on the lifting plate is constrained in the slide groove, the pipe pile is constrained by the clamping mechanism provided on the lifting plate during the hammering process; the pipe pile always remains in a vertical state during the piling process, and will not be deviated, thereby greatly improving the piling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The utility model is a structure of a pile driver for construction engineering Figure 1 ;

[0014] Figure 2 The utility model is a structure of a pile driver for construction engineering Figure 2 ;

[0015] Figure 3 The utility model is a structure of a pile driver for construction engineering Figure 3 ;

[0016] Figure 4 This is a structural diagram of the clamping mechanism of the utility model;

[0017] Figure 5 This is a structural diagram of the mounting frame and the clamping plate of the utility model.

[0018] In the figure: 1. protection box; 11. top plate; 12. bottom plate; 13. lifting plate; 14. universal wheel; 15. slide groove; 16. spring; 17. connecting block; 18. side plate; 2. clamping mechanism; 21. cylinder; 22. connecting plate; 23. mounting frame; 24. clamping plate; 25. slider; 26. moving groove; 27. limit rod; 3. hammering mechanism; 31. winch; 32. lifting frame; 33. support rod; 34. pulley; 35. hammering object; 36. steel cable. DETAILED DESCRIPTION

[0019] The technical solution of the utility model will be described clearly and completely in conjunction with the embodiments below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] like Figure 1-Figure 3 As shown, a pile driver for construction engineering includes a protection box 1, the protection box 1 includes a top plate 11, a side plate 18 and a bottom plate 12, a plurality of universal wheels 14 are fixedly installed at the bottom of the bottom plate 12, a hammer mechanism 3 is fixedly arranged on the side of the top plate 11 away from the bottom plate 12; a lifting plate 13 is also arranged between the top plate 11 and the bottom plate 12; a slide groove 15 is opened on the side plate 18, and connecting blocks 17 are fixedly connected at both ends of the lifting plate 13, and the connecting blocks 17 pass through the slide groove 15, so that the lifting plate 13 can slide up and down along the slide groove 15 inside the protection box 1;

[0021] The protection box 1 is further provided with a plurality of springs 16, both ends of which are respectively fixedly connected to the bottom plate 12 and the lifting plate 13, and a clamping mechanism 2 is fixedly provided on the lifting plate 13 away from the bottom plate 12;

[0022] The hammer mechanism 3 includes a hoist 31 and a lifting frame 32, both of which are fixedly mounted on the top plate 11, and at least one support rod 33 is fixedly connected to the lifting frame 32 on the side away from the top plate 11, and a pulley 34 is provided on the support rod 33, and the pulley 34 is rotatably connected to the support rod 33 through a pin shaft, and the hammer mechanism 3 also includes a hammer 35 and a steel cable 36, one end of the steel cable 36 is fixedly connected to the hammer 35, and the other end is fixedly connected to the drum provided on the hoist 31 after being wound around the pulley 34; it should be noted that the hoist 31 and the hammer 35 are respectively provided on both sides of the lifting frame 32;

[0023] During operation, when the hammer mechanism 3 is working, the steel cable 36 is wound up by the drum provided on the winch 31, and the hammering object 35 is pulled up. When the hammering object 35 is pulled up to the set height, the winch 31 stops working and releases the steel cable 36. Due to the effect of gravity, the hammering object 35 falls vertically and hammers the pipe pile. The above process is repeated to achieve the purpose of continuous piling.

[0024] like Figure 4-Figure 5As shown, the clamping mechanism 2 includes a cylinder 21, a mounting frame 23 and two clamping plates 24. The cylinder 21 and the mounting frame 23 are both fixedly mounted on the lifting plate 13. The cylinder 21 includes a piston rod and a cylinder body. The piston rod passes through a reserved hole of the mounting frame 23 and extends in a direction away from the cylinder body. The extended end of the piston rod is fixedly connected to a connecting plate 22. Both ends of the connecting plate 22 are respectively sleeved with sliders 25. Two moving grooves 26 are provided on the mounting frame 23. One end of the clamping plate 24 passes through the moving groove 26 and is plugged and connected to the mounting frame 23.

[0025] The slider 25 is also provided with two limiting rods 27, one end of one limiting rod 27 is movably connected to the slider 25, and the other end is movably connected to the mounting frame 23, and the other end of the limiting rod 27 is movably connected to the slider 25, and the other end is movably connected to the clamping plate 24;

[0026] It should be noted that the limiting rod 27 is movably connected to the mounting frame 23, the slider 25 and the clamping plate 24 via a pin;

[0027] When the cylinder 21 is operated, the piston rod moves away from the cylinder body, and the connecting plate 22 fixed on the piston rod moves together with the piston rod toward the clamping plate 24. Due to the restraining effect of the limit rod 27, the clamping plate 24 moves toward the pipe pile, thereby clamping the pipe pile. When the clamping work is completed, the piston rod moves toward the cylinder body, and the clamping plate 24 moves away from the pipe pile, thereby releasing the pipe pile. By controlling the moving distance of the piston rod, the clamping range of the clamping plate 24 can be changed, thereby better adapting to pipe piles of different specifications.

[0028] Since the clamping mechanism 2 is fixedly mounted on the lifting plate 13, and the lifting plate 13 can move up and down along the slide groove 15, during the hammering process, the clamping mechanism 2 clamps the pipe pile and moves downward synchronously. During the downward movement of the lifting plate 13, due to the restraining effect of the connecting block 17 on the slide groove 15, the pipe pile remains vertical during the hammering process to avoid displacement.

[0029] The working principle of the utility model is as follows: the cylinder 21 is started, the piston rod together with the connecting plate 22 moves in the direction away from the cylinder body of the cylinder 21, the slider 25 arranged on the connecting plate 22 and the clamping plate 24 plugged on the mounting frame 23 are constrained by the limit rod 27 and move toward the middle at the same time, thereby clamping the pipe pile; at the same time, the winch 31 reels the steel cable 36, and the hammer 35 is pulled up to the set height, and then the winch 31 releases the steel cable 36, and the hammer 35 falls vertically and hammers the pipe pile, thereby clamping the pipe pile. The holding mechanism 2 clamps the pipe pile and moves downward synchronously, and the pipe pile enters the foundation; after the hammering is completed, the piston rod moves toward the direction close to the cylinder body of the cylinder 21, and due to the constraint of the limit rod 27, the clamping plate 24 moves away from the pipe pile, thereby releasing the pipe pile. At this time, the lifting plate 13 is elastically acted upon by the spring 16, and the lifting plate 13 moves upward synchronously with the clamping mechanism 2, and the clamping mechanism 2 is reset; the clamping mechanism 2 and the hammering mechanism 3 repeat the previous work until the pipe pile is hammered completely into the foundation.

[0030] The above embodiments are only used to illustrate the technical method of the utility model rather than to limit it. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical method of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the utility model.

Claims

1. A pile driver for construction engineering, comprising a protection box (1) and a hammer mechanism (3), wherein the protection box (1) comprises a top plate (11), a bottom plate (12) and a side plate (18), a lifting plate (13) is further arranged in the protection box (1), and connecting blocks (17) are arranged at both ends of the lifting plate (13), and the side plate (18) is provided with a slide groove (15), and the connecting block (17) passes through the slide groove (15); the bottom plate (12) is installed with a plurality of springs (16), one end of the spring (16) is connected to the bottom plate (12), and the other end is connected to the lifting plate (13), and the hammer mechanism (3) is arranged on the top plate (11), characterized in that: Also includes a clamping mechanism (2); The clamping mechanism (2) is installed on a side of the lifting plate (13) away from the bottom plate (12). The clamping mechanism (2) comprises a cylinder (21), a mounting frame (23) and two clamping plates (24). The piston rod of the cylinder (21) passes through the mounting frame (23) and is installed with a connecting plate (22). Slide blocks (25) are respectively sleeved at both ends of the connecting plate (22). The clamping plate (24) is plugged and connected to the mounting frame (23). The slider (25) is installed with two limit rods (27), one of which is connected to the mounting frame (23) and the other limit rod (27) is connected to the clamping plate (24).

2. A pile driver for construction engineering according to claim 1, characterized in that: The hammer mechanism (3) comprises a winch (31), a lifting frame (32), a hammering object (35) and a steel cable (36); one end of the lifting frame (32) away from the top plate (11) is rotatably connected to a pulley (34); one end of the steel cable (36) is fixedly connected to the hammering object (35), and the other end is fixedly connected to the winch (31) after being passed through the pulley (34).

3. A pile driver for construction engineering according to claim 2, characterized in that: At least one support rod (33) is fixedly arranged at one end of the lifting frame (32) away from the top plate (11), and the pulley (34) is rotatably connected to the support rod (33) via a pin shaft.

4. A pile driver for construction engineering according to claim 1, characterized in that: The mounting frame (23) is provided with two movable grooves (26), and one end of the clamping plate (24) passes through the movable groove (26) and is plugged and connected to the mounting frame (23).

5. A pile driver for construction engineering according to claim 1, characterized in that: The limiting rod (27) is rotationally connected to the slider (25), the mounting frame (23) and the clamping plate (24) respectively through a pin shaft.

6. A pile driver for construction engineering according to claim 1, characterized in that: A plurality of universal wheels (14) are fixedly mounted on the side of the bottom plate (12) away from the top plate (11).