Automatic vibrating slip form device for water conservancy project

By designing an automatic shock and tamping sliding device in water conservancy engineering construction, and using servo motors and lifting mechanisms to achieve automatic shock and tamping, the problem of manual adjustment is solved, cost is reduced and tamping efficiency is improved.

CN222228004UActive Publication Date: 2024-12-24JIANGXI JUNMEI CONSTR ENG CO LTD
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Patent Information

Application Number
CN202420964621.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2024-12-24
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing shock-ramming and sliding mold device during construction of water conservancy projects requires operators to manually adjust the position and contact status, which has high operating strength and high cost.

Method used

An automatic shock and pounding sliding mold device is designed, using a servo motor, screw, lifting seat and shock pounding device. Intermittent reciprocating shock and pounding is achieved through cylindrical cam and connecting column to reduce manual intervention, and adjust shock and pounding through adjustment mechanism radius.

Benefits of technology

Automatic shock pounding treatment is realized, which reduces labor costs, avoids damage to cement surface molding, and can adjust the shock pounding range according to the shock pounding time, improving the shock pounding efficiency.

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Abstract

The utility model relates to the field of hydraulic engineering construction, in particular to an automatic vibrating slip form device for hydraulic engineering. The utility model provides an automatic vibrating slip form device for a water conservancy project. An automatic vibrating slip form device for hydraulic engineering comprises a base, a first servo motor, a guide seat, a lead screw, a lifting seat, a second servo motor, a sliding shaft, a vibrator and a lifting mechanism. According to the utility model, the cylindrical cam is used for guiding the movement of the connecting column, so that the effect of intermittent reciprocating vibration treatment can be realized when the vibrator performs vibration treatment on a poured cement surface, and the situation that the molding of the cement surface is influenced due to the fact that the vibrator performs vibration treatment on the cement all the time is avoided; meanwhile, manual control of operators is not needed any more, and operation is simpler.
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Description

Technical Field

[0001] The utility model relates to the field of water conservancy project construction, in particular to an automatic vibrating and tamping slipform device for water conservancy projects. Background Art

[0002] Vibratory slipforms are a type of equipment used in concrete construction, usually for pouring cement components in large-scale water conservancy projects, such as dams and sluice gates. Their main function is to make the concrete more compact in the mold through vibration and oscillation during the concrete pouring process, thereby improving its strength and durability. Existing devices generally require operators to manually adjust their positions during use, and continuously adjust their contact state with the cement surface during the vibratory treatment. The operation intensity is high, and the specific operation requires a lot of manpower costs.

[0003] Therefore, a kind of automatic vibrating and tamping slipform device of hydraulic engineering is now developed in view of the above problems. Utility Model Content

[0004] In order to overcome the shortcomings of existing devices, such as the need for operators to manually adjust the position during use and constantly adjust the contact state with the cement surface during the vibration treatment, high operating intensity and large manpower costs required for specific operations, the utility model provides an automatic vibration slipform device for water conservancy projects.

[0005] The technical solution of the utility model is as follows: an automatic vibrating slipform device for a water conservancy project, comprising a base, a first servo motor is installed on the upper left side of the base, a screw rod is connected to the output shaft of the first servo motor, guide seats are installed on the left and right side walls inside the base, the screw rod is rotatably connected to the guide seat on the left, a lifting seat is slidably arranged between the guide seats, the lifting seat is threadedly connected to the screw rod, a second servo motor is installed on the upper middle side of the lifting seat, a sliding shaft is slidably arranged on the output shaft of the second servo motor, a vibrator is slidably arranged on the front of the sliding shaft, and a lifting mechanism for driving the vibrator to reciprocate up and down is arranged on the lifting seat.

[0006] Preferably, the lifting mechanism includes a connecting frame, the connecting frame is installed in the middle of the lifting seat by bolts, the lower part of the connecting frame is connected to a cylindrical cam, the sliding shaft is connected to a connecting column, and the connecting column is in contact with the top of the cylindrical cam.

[0007] Preferably, an adjustment mechanism is also included, the adjustment mechanism includes a connecting piece, the connecting piece is connected to the right side of the upper part of the vibrator, a limiting column is slidably connected to the connecting piece, the limiting column is clamped with the sliding shaft, and a reset spring is connected between the limiting column and the connecting piece.

[0008] Preferably, the lower sides of the left and right parts of the base are each provided with four moving wheels.

[0009] Preferably, the sliding shaft is an L-shaped structure.

[0010] Preferably, the cylindrical cam is in a structural state where the front side is low and the rear side is high.

[0011] By adopting the above technical solution, the utility model has the following advantages:

[0012] 1. The utility model guides the movement of the connecting column through the cylindrical cam, so that the vibrator can achieve the effect of intermittent reciprocating vibration when vibrating the cement surface after pouring, avoiding the vibrator vibrating the cement all the time, which affects the molding of the cement surface itself. At the same time, manual control by the operator is no longer required, and the operation is simpler.

[0013] 2. When the utility model performs vibrating treatment on the cement surface, the position of the vibrator can be adjusted as the vibrating time continues to increase, thereby changing the vibrating radius, so that the vibrating range is continuously reduced, and the effect of targeted vibrating is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0015] Figure 2 It is a schematic diagram of the planar structure of the utility model.

[0016] Figure 3 It is a three-dimensional structural schematic diagram of the lifting mechanism and the adjusting mechanism of the utility model.

[0017] Figure numbers: 1_base, 2_first servo motor, 3_guide seat, 4_screw, 5_lifting seat, 6_second servo motor, 7_sliding shaft, 8_vibrator, 9_lifting mechanism, 91_connecting frame, 92_cylindrical cam, 93_connecting column, 10_adjusting mechanism, 101_connecting piece, 102_limiting column, 103_reset spring. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail with reference to the accompanying drawings. It is hereby stated that the directional words such as up, down, left, right, front, back, inside, outside, etc. that appear or will appear in the text of the utility model are only based on the accompanying drawings of the utility model, and are not specific limitations of the utility model.

[0019] Example 1

[0020] An automatic vibrating and tamping slipform device for water conservancy projects, such as Figure 1 and Figure 2 As shown, it includes a base 1, and the lower sides of the left and right parts of the base 1 are each provided with four moving wheels. A first servo motor 2 is installed on the upper left side of the base 1, and the output shaft of the first servo motor 2 is set downward. A screw rod 4 is connected to the output shaft of the first servo motor 2. Guide seats 3 are installed on the left and right side walls inside the base 1. The screw rod 4 is rotatably connected to the guide seat 3 on the left side. A lifting seat 5 is slidably arranged between the guide seats 3, and the lifting seat 5 is threadedly connected to the screw rod 4. A second servo motor 6 is installed on the upper middle side of the lifting seat 5, and the output shaft of the second servo motor 6 is set downward. A sliding shaft 7 is slidably arranged on the output shaft of the second servo motor 6, and the sliding shaft 7 is an L-shaped structure. A vibrator 8 is slidably arranged on the front of the sliding shaft 7, and a lifting mechanism 9 for driving the vibrator 8 to reciprocate up and down is arranged on the lifting seat 5.

[0021] like Figure 1-Figure 3 As shown, the lifting mechanism 9 includes a connecting frame 91, and the connecting frame 91 is installed in the middle of the lifting seat 5 by bolts. The lower part of the connecting frame 91 is connected to a cylindrical cam 92, and the cylindrical cam 92 is in a structural state with a low front side and a high rear side. A connecting column 93 is connected to the sliding shaft 7, and the connecting column 93 is in contact with the top of the cylindrical cam 92.

[0022] It should be noted that when vibrating the slipform of the poured water conservancy ditch, the present device can be used to assist the operator in the work. First, the base 1 is moved to the position where the slipform needs to be vibrated, and then the output shaft of the first servo motor 2 is controlled to rotate, so that the screw rod 4 rotates to drive the lifting seat 5 to slide downward along the guide seat 3, so that the vibrator 8 can contact the cement surface, and then the first servo motor 2 is turned off, and then the second servo motor 6 and the vibrator 8 are started. The rotation of the output shaft of the second servo motor 6 will drive the sliding shaft 7 to rotate, so that the vibrator 8 moves in a circle along the cement surface, and vibrates the cement during the circular motion. The bubbles inside the cement are shaken out by the tamping treatment. At the same time, the rotation of the sliding shaft 7 will drive the connecting column 93 to rotate synchronously during this process, so that the connecting column 93 moves along the upper side of the cylindrical cam 92. When the connecting column 93 moves to the upper rear side of the cylindrical cam 92, the sliding shaft 7 will be lifted upward, so that the vibrator 8 is away from the cement surface. Then, when the connecting column 93 moves to the upper front side of the cylindrical cam 92 again, the sliding shaft 7 will move downward, so that the vibrator 8 contacts the cement surface again, achieving the effect of intermittent reciprocating tamping treatment, avoiding the vibrator 8 from tamping the cement all the time, which affects the molding of the cement surface itself.

[0023] Example 2

[0024] On the basis of Example 1, Figure 1-Figure 3As shown, it also includes an adjustment mechanism 10, which includes a connecting piece 101. The connecting piece 101 is connected to the upper right side of the vibrator 8. A limiting column 102 is slidably connected to the connecting piece 101. The limiting column 102 is clamped with the sliding shaft 7, and a reset spring 103 is connected between the limiting column 102 and the connecting piece 101.

[0025] It should be noted that when the cement surface is vibrated, the position of the vibrator 8 can be adjusted as the vibrating time continues to increase, thereby changing the vibration radius and continuously reducing the vibration range to achieve a targeted vibration effect. In specific operations, it is only necessary to pull the limit column 102 to the right so that the limit column 102 is no longer engaged with the sliding shaft 7, and then adjust the position of the vibrator 8 by sliding. After the adjustment is completed, release the limit column 102. Under the action of the reset spring 103, the limit column 102 will slide to the left and reset, and engage with the sliding shaft 7 again to complete the locking limit of the vibrator 8.

[0026] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An automatic vibrating and tamping slipform device for water conservancy projects, characterized in that: The invention comprises a base (1), wherein a first servo motor (2) is installed on the upper left side of the base (1), a screw rod (4) is connected to the output shaft of the first servo motor (2), guide seats (3) are installed on the left and right side walls of the base (1), the screw rod (4) is rotatably connected to the left guide seat (3), a lifting seat (5) is slidably arranged between the guide seats (3), the lifting seat (5) is threadedly connected to the screw rod (4), a second servo motor (6) is installed on the upper middle side of the lifting seat (5), a sliding shaft (7) is slidably arranged on the output shaft of the second servo motor (6), a vibrator (8) is slidably arranged at the front of the sliding shaft (7), and a lifting mechanism (9) is arranged on the lifting seat (5) for driving the vibrator (8) to perform up and down reciprocating motion.

2. The automatic vibrating and tamping slipform device for water conservancy projects according to claim 1 is characterized in that: The lifting mechanism (9) comprises a connecting frame (91), the connecting frame (91) is installed on the middle part of the lifting seat (5) by bolts, the lower part of the connecting frame (91) is connected to a cylindrical cam (92), the sliding shaft (7) is connected to a connecting column (93), and the connecting column (93) is in contact with the top of the cylindrical cam (92).

3. The automatic vibrating and tamping slipform device for water conservancy projects according to claim 2 is characterized in that: The invention also comprises an adjusting mechanism (10), wherein the adjusting mechanism (10) comprises a connecting piece (101), the connecting piece (101) being connected to the upper right side of the vibrator (8), a limiting column (102) being slidably connected to the connecting piece (101), the limiting column (102) being clamped with the sliding shaft (7), and a return spring (103) being connected between the limiting column (102) and the connecting piece (101).

4. The automatic vibrating and tamping slipform device for water conservancy projects according to claim 1 is characterized in that: The lower sides of the left and right parts of the base (1) are each provided with four moving wheels.

5. The automatic vibrating and tamping slipform device for water conservancy projects according to claim 1 is characterized in that: The sliding shaft (7) is an L-shaped structure.

6. The automatic vibrating and tamping slipform device for water conservancy projects according to claim 2 is characterized in that: The cylindrical cam (92) is in a structural state with a lower front side and a higher rear side.