Crushing assembly of shield tunneling machine

By designing fixed components, hob components and control components in the shield machine, using positioning grooves, limiting blocks and threaded connections, the problem of low blade stability is solved, and more efficient soil block cutting and assembly disassembly and .

CN222228552UActive Publication Date: 2024-12-24ZHEJIANG JINYUFENG MASCH MFG CO LTD
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Patent Information

Application Number
CN202421023851.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-24
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

When cutting hard soil blocks, the existing shield machine cutting knife assembly has low blade stability and lacks effective fixation on both sides, resulting in low cutting efficiency.

Method used

A crushing assembly including a fixing assembly, a hob assembly and a control assembly is designed to ensure a stable fixation of the blade through positioning grooves, limiting blocks, card blocks and threaded connections, and efficient cutting is achieved through conductors and control elements.

Benefits of technology

It improves the stability and cutting efficiency of the blade, reduces the floor area of ​​the assembly and simplifies the disassembly and assembly and replacement of the hob assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of crushing components, and discloses a crushing component of a shield tunneling machine, which is characterized in that a positioning groove is formed in one surface, close to each other, of two sleeve blocks, a positioning block is arranged on the inner wall of the bottom of the positioning groove, a clamping block is inserted into the inner wall of the top of the positioning groove, and a long screw rod is arranged on the inner wall of the clamping block; the bottom end of the long screw rod is in threaded connection with the inner wall of the positioning block, and the outer wall of the long screw rod is in threaded connection with a nut. Through the arrangement of the limiting block and the clamping block, the periphery of the shaft rod is roughly positioned through the limiting block, the movable position of the shaft rod is limited through the positioning block, so that the blade is stably fixed, the bottom of the clamping block is positioned through the positioning groove through the positioning block, the positioning block is fixed through the clamping block through the long screw rod, and the top of the clamping block is fixed to the sleeve block through the nut; the limiting block is fixed in the clamping groove through the bolt, the end of the bolt is limited and contained in the clamping groove, the occupied area of the assembly is reduced, and the hob assembly is convenient to disassemble, assemble and replace by arranging threaded connection of the positioning block, the limiting block and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of crushing component equipment, in particular to a crushing component of a shield machine. Background Art

[0002] A shield machine is a tunnel boring machine that uses the shield method. The basic working principle of a shield machine is that a cylindrical steel component moves forward along the axis of the tunnel while excavating the soil. The shell of the cylindrical component is the shield, which plays a temporary support role for the excavated tunnel section that has not yet been lined, bearing the pressure of the surrounding soil layer, and sometimes also bearing the groundwater pressure and keeping the groundwater out. Excavation, soil discharge, lining and other operations are carried out under the cover of the shield.

[0003] The application number is CN202221293421.4, which discloses a shield machine, including a shield machine body and a shield machine cutter head arranged on the thrust side of the shield machine body, wherein the shield machine cutter head includes a fixed cutter head and a movable cutter head, the fixed cutter head is provided with a roller cutter and a slot hole for the movable cutter head and the crushed soil to pass through, the back of the fixed cutter head is connected to the fixed cutter head mounting frame, the other end of the fixed cutter head mounting frame is provided with a driving shaft, the other end of the driving shaft is connected to the shield machine body by transmission, the movable cutter head includes a movable cutter head and a cutter arranged on the front of the movable cutter head, the back of the movable cutter head is connected to the support rod, the support rod is connected to the shaft sleeve, the shaft sleeve is connected to the driving shaft key, and a movable cutter head drive assembly is also provided in the shield machine body, and the movable cutter head drive assembly is used to realize the extension and retraction of the movable cutter head along the slot hole. When the shield machine of the present application is excavating a tunnel, it can switch the cutter on the cutter head according to the different soil layer structures, so as to adapt to the excavation of soil layers with different hardness and softness.

[0004] A shield machine disclosed in the above document has the following defects: when the cutter assembly of the shield machine cuts the soil block, the impact force drives the cutter to push the soil block forward. When the cutter blade contacts the soil block, due to the hard soil block, a fixing structure needs to be set for the blade. The mechanism only has one cutter disc, which cannot more effectively fix the two sides of the blade, making the cutter assembly not very stable.

[0005] It can be seen that the existing shield machine does not have the function of effectively fixing the left and right sides of the cutter assembly. It is necessary to improve the existing deficiencies and provide a function that can effectively fix the left and right sides of the cutter assembly. Utility Model Content

[0006] The purpose of the utility model is to provide a crushing assembly for a shield machine to solve the problems raised in the above background technology.

[0007] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0008] The utility model discloses a crushing component of a shield machine, comprising a fixing component, a roller cutter component and a control component, wherein the roller cutter component is installed on the inner walls on both sides of the fixing component, the control component is arranged on the inner wall on one side of the fixing component, the fixing component comprises two sleeve blocks, a positioning groove is provided on one side close to the two sleeve blocks, a positioning block is provided on the bottom inner wall of the positioning groove, a clamping block is inserted on the top inner wall of the positioning groove, both sides of the bottom of the clamping block are located on the upper surface of the sleeve block, a long screw is provided on the inner wall of the clamping block, the bottom end of the long screw is threadedly connected to the inner wall of the positioning block, a nut is threadedly connected to the outer wall of the long screw, and the nut is located on the upper surface of the clamping block. The purpose of such a setting is that during the use of the component, one side of the positioning block and the limit block is limited by the positioning groove, the four sides of the shaft rod are roughly positioned by the limit block, and the positioning block limits the movable part of the shaft rod, so that the blade is firmly fixed, the positioning block positions the bottom of the clamping block through the positioning groove, the clamping block fixes the positioning block through the long screw, the top of the clamping block is fixed to the sleeve block through the nut, the limit block is fixed inside by the bolt, the clamping groove limits the end of the bolt, thereby reducing the footprint of the component, and the positioning block and the limit block are arranged with threaded connection to facilitate the hob assembly Disassembly, assembly and replacement: limit the two sets of blocks to the horizontal position through two sliders for use together; when the positioning blocks and limit blocks in the two sets of blocks cancel the restriction on the shaft rod, the slider can be slid to disassemble and separate the two sets of blocks; fix the mounting plate and the slider through the conductor; the connecting rod is used to transmit the command to the control element; the conductor controls the blade to rotate through the control element, so as to cut the soil blocks more efficiently; the control element and the connecting rod are protected from dust through the dustproof cover; the control component is fixed to the fixed component through screws for use together; the conductor is fixed in the dustproof cover through the connector.

[0009] Furthermore, the upper surfaces of the two sleeve blocks are provided with slots, the inner walls of the slots are threaded with two bolts, a limit block is provided on the inner wall of one side of the positioning slot, and the bottom ends of the two bolts extend downward to the inner wall of the limit block. The purpose of this arrangement is that during the use of the assembly, the limit block is fixed inside by the bolts, and the slots limit and accommodate the ends of the bolts, thereby reducing the footprint of the assembly.

[0010] Furthermore, the roller cutter assembly includes a blade, and shafts are provided on the outer walls of both sides of the blade, and the two shafts are rotatably connected to the inner wall of the limit block, and the positioning block is located on the outer wall of one side of the shaft. The purpose of such a setting is that during the use of the assembly, the conductor controls the rotation of the blade through the control element, so as to cut the soil block more efficiently, and the limit block roughly positions the surroundings of the shaft, and the positioning block limits the movable part of the shaft, so that the blade is firmly fixed.

[0011] Furthermore, two slide grooves are provided on the side where the two sleeve blocks are close to each other, and the two slide grooves are respectively located on the two sides of the sleeve blocks. Slide blocks are slidably connected to the inner walls of the slide grooves opposite to the two sleeve blocks, and the slide blocks and the blades are on the same horizontal line. The purpose of such a setting is that during the use of the assembly, the positioning blocks and the limit blocks are threadedly connected to facilitate the disassembly and replacement of the hob assembly. The two sleeve blocks are limited to the horizontal position by the two slide blocks for use together. When the positioning blocks and the limit blocks in the two sleeve blocks cancel the restriction on the shaft rod, the slide blocks can be slid to disassemble and separate the two sleeve blocks.

[0012] Furthermore, a mounting plate is provided on one side of the slider, a limiting groove is provided on the inner wall of the slider and the mounting plate, a conductor is provided on the inner wall of the limiting groove, a control element is installed at the port of the conductor, and a connecting rod is provided on one side of the control element. The purpose of such a setting is that during the use of the assembly, the connecting rod is used to transmit instructions to the control element, and the conductor controls the blade to rotate through the control element, so as to cut the soil block more efficiently.

[0013] Furthermore, a dust cover is provided on the side of the mounting plate away from the slider, the control element and the connecting rod are located inside the dust cover, and the inner walls around the dust cover are respectively threaded with connecting pieces and screws, the connecting pieces extend to the inner walls around the control element, and the screws extend to the inner wall of the mounting plate. The purpose of such a setting is that during the use of the assembly, the dust cover is used to protect the outside of the control element and the connecting rod from dust, the control assembly is fixed to the fixing assembly for use by screws, and the conductor is fixed in the dust cover by the connecting piece.

[0014] The utility model has the following beneficial effects:

[0015] (1) The utility model provides a limit block and a clamping block. The limit block is used to roughly position the four sides of the shaft rod. The positioning block limits the movable part of the shaft rod so that the blade is firmly fixed. The positioning block positions the bottom of the clamping block through the positioning groove. The clamping block fixes the positioning block through the long screw. The top of the clamping block is fixed to the sleeve block through the nut. The limit block is fixed inside by bolts. The clamping groove limits the end of the bolt to reduce the footprint of the assembly. The positioning block and the limit block are threadedly connected to facilitate the disassembly, assembly and replacement of the hob assembly.

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the split structure of the control component of the utility model;

[0020] Figure 3 This is a schematic diagram of the internal structure of the fixed component of the utility model;

[0021] Figure 4 This is a schematic diagram of the partially disassembled internal structure of the utility model;

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] In the figure: 1. fixing assembly; 101. mounting plate; 102. slider; 103. sleeve block; 104. slide groove; 105. positioning groove; 106. clamping groove; 107. clamping block; 108. long screw; 109. nut; 110. positioning block; 111. limiting block; 112. bolt; 113. limiting groove; 2. hob assembly; 201. blade; 202. shaft; 3. control assembly; 301. conductor; 302. control element; 303. connecting rod; 304. dust cover; 305. connecting piece; 306. screw. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1 - Figure 4As shown, the utility model is a crushing component of a shield machine, including a fixed component 1, a roller cutter component 2 and a control component 3. The roller cutter component 2 is installed on the inner walls on both sides of the fixed component 1, and the control component 3 is arranged on the inner wall on one side of the fixed component 1. The fixed component 1 includes two sleeve blocks 103. A positioning groove 105 is opened on the side close to the two sleeve blocks 103. A positioning block 110 is arranged on the bottom inner wall of the positioning groove 105. A clamping block 107 is inserted on the top inner wall of the positioning groove 105. The bottom two sides of the clamping block 107 are on the upper surface of the sleeve block 103. A long screw 108 is arranged on the inner wall of the clamping block 107. The bottom end of the long screw 108 is threadedly connected to the inner wall of the positioning block 110. A nut 109 is threadedly connected to the outer wall of the long screw 108, and the nut 109 is on the upper surface of the clamping block 107. The purpose of such arrangement is that during the use of the assembly, one side of the positioning block 110 and the limiting block 111 is limited by the positioning groove 105, the four sides of the shaft rod 202 are roughly positioned by the limiting block 111, and the positioning block 110 limits the movable part of the shaft rod 202, so that the blade 201 is firmly fixed, the positioning block 110 positions the bottom of the clamping block 107 through the positioning groove 105, and the clamping block 107 fixes the positioning block 110 through the long screw 108, and the top of the clamping block 107 is fixed to the sleeve block 103 through the nut 109, and the limiting block 111 is fixed inside by the bolt 112, and the clamping groove 106 accommodates the end of the bolt 112, thereby reducing the footprint of the assembly, and the positioning block 110 and the limiting block 111 are provided with a threaded connection to facilitate the disassembly of the hob assembly 2 The two sets 103 are installed and replaced, and the two blocks 103 are limited to a horizontal position by two sliders 102 for use together. When the positioning blocks 110 and the limiting blocks 111 in the two blocks 103 cancel the restriction on the shaft rod 202, the slider 102 can be slid to disassemble and separate the two blocks 103, and the mounting plate 101 and the slider 102 are fixed by the conductor 301. The connecting rod 303 is used to transmit the command to the control element 302, and the conductor 301 is controlled by the control element 302 to control the blade 201 to rotate, so as to cut the soil block more efficiently. The dustproof cover 304 is used to protect the outside of the control element 302 and the connecting rod 303 from dust. The control component 3 is fixed to the fixing component 1 by screws 306 for use together, and the conductor 301 is fixed in the dustproof cover 304 by the connector 305.

[0026] The upper surfaces of the two sleeve blocks 103 are provided with a slot 106, and the inner wall of the slot 106 is threadedly connected with two bolts 112. A stopper 111 is provided on the inner wall of one side of the positioning slot 105, and the bottom ends of the two bolts 112 extend downward to the inner wall of the stopper 111. The purpose of this arrangement is that during the use of the assembly, the stopper 111 is fixed inside by the bolt 112, and the slot 106 limits and accommodates the end of the bolt 112, thereby reducing the footprint of the assembly.

[0027] The roller cutter assembly 2 includes a blade 201, and shafts 202 are provided on the outer walls of both sides of the blade 201. The two shafts 202 are rotatably connected to the inner wall of the limit block 111, and the positioning block 110 is located on the outer wall of one side of the shaft 202. The purpose of such a setting is that during the use of the assembly, the conductor 301 controls the blade 201 to rotate through the control element 302, so as to cut the soil block more efficiently, and the limit block 111 roughly positions the surroundings of the shaft 202, and the positioning block 110 limits the movable part of the shaft 202, so that the blade 201 is firmly fixed.

[0028] Two slide grooves 104 are provided on the side where the two sleeve blocks 103 are close to each other. The two slide grooves 104 are respectively located on the two sides of the sleeve blocks 103. Slide blocks 102 are slidably connected to the inner walls of the slide grooves 104 opposite to the two sleeve blocks 103. The slide blocks 102 and the blades 201 are on the same horizontal line. The purpose of such a setting is that during the use of the assembly, the positioning blocks 110 and the limit blocks 111 are provided with threaded connections to facilitate the disassembly, assembly and replacement of the hob assembly 2. The two sleeve blocks 103 are limited to the horizontal position for use by the two slide blocks 102. When the positioning blocks 110 and the limit blocks 111 in the two sleeve blocks 103 cancel the restriction on the shaft rod 202, the slide blocks 102 can be slid to disassemble and separate the two sleeve blocks 103.

[0029] A mounting plate 101 is provided on one side of a slider 102, and a limiting groove 113 is provided on the inner wall of the slider 102 and the mounting plate 101, and a conductor 301 is provided on the inner wall of the limiting groove 113, and a control element 302 is installed at the end of the conductor 301, and a connecting rod 303 is provided on one side of the control element 302. The purpose of such a setting is that during the use of the assembly, the connecting rod 303 is used to transmit instructions to the control element 302, and the conductor 301 controls the blade 201 to rotate through the control element 302, so as to cut the soil block more efficiently.

[0030] A dust cover 304 is provided on the side of the mounting plate 101 away from the slider 102, the control element 302 and the connecting rod 303 are located inside the dust cover 304, and the inner walls around the dust cover 304 are respectively threadedly connected with connecting pieces 305 and screws 306, the connecting pieces 305 extend to the inner walls around the control element 302, and the screws 306 extend to the inner wall of the mounting plate 101. The purpose of such a setting is that during the use of the assembly, the dust cover 304 is used to protect the outside of the control element 302 and the connecting rod 303 from dust, the control assembly 3 is fixed to the fixing assembly 1 for use by screws 306, and the conductor 301 is fixed in the dust cover 304 by the connecting piece 305.

[0031] When in use, during the use of the assembly, the positioning block 110 and one side of the limiting block 111 are limited by the positioning groove 105, the four sides of the shaft 202 are roughly positioned by the limiting block 111, and the positioning block 110 limits the movable part of the shaft 202, so that the blade 201 is firmly fixed, the positioning block 110 positions the bottom of the block 107 through the positioning groove 105, the block 107 fixes the positioning block 110 through the long screw 108, and the top of the block 107 is fixed to the sleeve block 101 through the nut 109. 03, the limit block 111 is fixed inside by the bolt 112, and the card slot 106 accommodates the end of the bolt 112 to reduce the footprint of the assembly. The positioning block 110 and the limit block 111 are threadedly connected to facilitate the disassembly and replacement of the hob assembly 2. The two sets of blocks 103 are limited to the horizontal for use by two sliders 102. When the positioning blocks 110 and the limit blocks 111 in the two sets of blocks 103 cancel the restriction on the shaft rod 202, the slider 102 can be slid to disassemble and separate the two sets of blocks 103;

[0032] The mounting plate 101 and the slider 102 are fixed by the conductor 301, and the connecting rod 303 is used to transmit the instructions to the control element 302. The conductor 301 controls the blade 201 to rotate through the control element 302, so as to cut the soil blocks more efficiently. The control element 302 and the connecting rod 303 are protected from dust by the dustproof cover 304. The control component 3 is fixed to the fixing component 1 by the screw 306 for cooperation, and the conductor 301 is fixed in the dustproof cover 304 by the connector 305.

[0033] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A crushing assembly of a shield machine, comprising a fixing assembly (1), a roller cutter assembly (2) and a control assembly (3), characterized in that: The hob assembly (2) is mounted on the inner walls of both sides of the fixed assembly (1); the control assembly (3) is arranged on the inner wall of one side of the fixed assembly (1); the fixed assembly (1) comprises two sleeve blocks (103); a positioning groove (105) is provided on a side close to the two sleeve blocks (103); a positioning block (110) is provided on the bottom inner wall of the positioning groove (105); a clamping block (107) is inserted on the top inner wall of the positioning groove (105); the bottom two sides of the clamping block (107) are located on the upper surface of the sleeve block (103); a long screw rod (108) is provided on the inner wall of the clamping block (107); the bottom end of the long screw rod (108) is threadedly connected to the inner wall of the positioning block (110); a nut (109) is threadedly connected to the outer wall of the long screw rod (108); the nut (109) is located on the upper surface of the clamping block (107).

2. A crushing assembly for a shield machine according to claim 1, characterized in that: A clamping groove (106) is provided on the upper surface of the two sleeve blocks (103), and two bolts (112) are threadedly connected to the inner wall of the clamping groove (106). A limiting block (111) is provided on the inner wall of one side of the positioning groove (105), and the bottom ends of the two bolts (112) extend downward to the inner wall of the limiting block (111).

3. A crushing assembly for a shield machine according to claim 2, characterized in that: The hob assembly (2) comprises a blade (201), and shafts (202) are provided on the outer walls of both sides of the blade (201). The two shafts (202) are rotatably connected to the inner wall of a limit block (111), and the positioning block (110) is located on the outer wall of one side of the shaft (202).

4. The crushing assembly of a shield machine according to claim 1, characterized in that: Two slide grooves (104) are provided on a surface close to the two sleeve blocks (103), and the two slide grooves (104) are respectively located on two sides of the sleeve block (103). Slide blocks (102) are slidably connected to the inner walls of the slide grooves (104) opposite to the two sleeve blocks (103), and the slide block (102) and the blade (201) are located on the same horizontal line.

5. A crushing assembly for a shield machine according to claim 4, characterized in that: A mounting plate (101) is provided on one side of the slider (102), a limiting groove (113) is provided on the inner wall of the slider (102) and the mounting plate (101), a conductor (301) is provided on the inner wall of the limiting groove (113), a control element (302) is installed at the port of the conductor (301), and a connecting rod (303) is provided on one side of the control element (302).

6. A crushing assembly for a shield machine according to claim 5, characterized in that: A dust cover (304) is provided on a side of the mounting plate (101) away from the slider (102); the control element (302) and the connecting rod (303) are located inside the dust cover (304); connecting pieces (305) and screws (306) are respectively threadedly connected to the inner walls around the dust cover (304); the connecting pieces (305) extend to the inner walls around the control element (302); and the screws (306) extend to the inner wall of the mounting plate (101).

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