Pump turning tool

The disc pump tool addresses space constraints in large chlor-alkali pumps by employing clamping assemblies and detachable booster rods, enhancing operational efficiency and reducing labor intensity.

CN222228823UActive Publication Date: 2024-12-24SHAANXI JINTAI CHLOR-ALKALI SHENMU CHEM CO LTD
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Patent Information

Application Number
CN202420954453.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-24
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

Existing pump turning tools for large chlor-alkali production pumps face space limitations due to long force application handles, leading to restricted movement and increased labor intensity.

Method used

A disc pump tool with clamping assemblies and booster rods, featuring evenly spaced force columns and a detachable booster rod, allowing for convenient and labor-saving operation by rotating the force columns and repositioning the booster rod as needed to overcome space constraints.

Benefits of technology

Enables efficient and labor-saving operation of large chlor-alkali production pumps by adapting to space limitations and reducing manual effort through the use of detachable booster rods and evenly distributed force columns.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of chlor-alkali production industry turning gears, and particularly relates to a pump turning tool which comprises a first clamping assembly and a second clamping assembly, the first clamping assembly and the second clamping assembly are combined in an embracing mode, each of the first clamping assembly and the second clamping assembly is provided with one or more force application columns along the outer wall, and power assisting rods are arranged on the force application columns. The force application column and the power assisting rod are detachably connected. The first clamping assembly and the second clamping assembly are clamped on the pump shaft, the force application column is rotated through the power assisting rod, so that pump turning is more labor-saving, the force application column and the power assisting rod are detachably connected, the pump shaft is rotated by a certain angle during turning, then the power assisting rod is taken down from the force application column and is connected with the force application column at a proper angle again, and the pump shaft is rotated by a certain angle. Operation of an operator is facilitated, labor is saved, and meanwhile limitation of the space in the pump body can be avoided.
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Description

Technical Field

[0001] The utility model belongs to the field of industrial turning devices for chlor-alkali production, in particular to a turning pump tool. Background Art

[0002] "Cranking" means turning the pump shaft by manpower or a pump cranking tool before starting the pump unit. This is to determine whether the load driven by the motor (i.e. the mechanical or transmission part) is stuck and the resistance is increased, to prevent internal jamming and scratching of the pump, and to avoid damage to the motor (i.e. burning out) due to increased load when the motor starts.

[0003] The pump shaft of the pump used in the chlor-alkali production industry is generally large, and the labor intensity of the operator is high when manually operated, and the work efficiency is low. At present, there are various pump turning tools designed for labor saving on the market, such as the commonly used F-type turning wrench, and the improved mutually embracing combined turning pump tool disclosed in patent 201320357207.5, both of which are provided with a long force application handle. However, due to the space limitation in the pump body, the long force application handle leads to the limited degree of movement of the pump turning tool on the pump shaft, which in turn makes it inconvenient for the operator to turn the pump shaft, and cannot be well adapted to the turning of the pump body used in the chlor-alkali production. Utility Model Content

[0004] The purpose of the utility model is to provide a disc pump tool to solve the problem raised in the above background technology that when using the existing disc pump tool to crank a large pump body, due to the space limitation in the pump body, the longer force application handle leads to limited movement of the disc pump tool on the pump shaft, which in turn causes inconvenience for the operator when turning the pump shaft.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A disc pump tool comprises a clamping assembly 1 and a clamping assembly 2, wherein the clamping assembly 1 and the clamping assembly 2 are engaged with each other, and both the clamping assembly 1 and the clamping assembly 2 are provided with a force column along the outer wall, and a booster rod is provided on the force column, and the force column and the booster rod are detachably connected.

[0007] Furthermore, the force-applying column comprises a first force-applying column, a plurality of the first force-applying columns are arranged along an outer wall of the clamping component, and the plurality of first force-applying columns are evenly spaced and distributed on the clamping component.

[0008] Furthermore, the force-applying column includes a second force-applying column, a plurality of the second force-applying columns are arranged along the outer wall of the second clamping component, and the plurality of second force-applying columns are evenly spaced and distributed on the second clamping component.

[0009] Furthermore, the clamping assembly 1 and the clamping assembly 2 are both semicircular structures, and the positions of the first force applying column and the second force applying column are corresponding to each other.

[0010] Furthermore, three first force-applying columns are provided in the clamping component 1, and the three first force-applying columns are respectively located at three equal parts of the outer arc of the clamping component 1;

[0011] Three second force-applying columns are arranged in the clamping component 2, and the three second force-applying columns are respectively located at three equal parts of the outer arc of the clamping component 2.

[0012] Furthermore, the length of the force-applying column is 0.2 to 1 m.

[0013] Furthermore, a countersunk hole is arranged at one end of the power-assisting rod, and the power-assisting rod is sleeved on the end of the force-applying column through the countersunk hole.

[0014] Furthermore, the length of the power-assisting rod is 0.5-1 m.

[0015] Furthermore, rubber pads are provided on the inner walls of the clamping component 1 and the clamping component 2.

[0016] Furthermore, the clamping assembly 1 and the clamping assembly 2 are connected by bolts.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] The utility model provides a disc pump tool, comprising a clamping component one and a clamping component two, the clamping component one and the clamping component two are clamped on the pump shaft, the clamping component one and the clamping component two are both provided with a force column along the outer wall, and a power-assisting rod is provided on the force column. The force column can be rotated by the power-assisting rod to make the disc pump more labor-saving, and the force column and the power-assisting rod are detachably connected. When the pump shaft is rotated to a certain angle during disc turning, the power-assisting rod is removed from the force column and reconnected to the force column at a suitable angle, which is convenient for operators to operate, saves labor, and is not limited by the space in the pump body. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Among them, 1-clamping component one, 2-clamping component two, 3-connecting bolts, 4-force column, 5-assisting rod, 6-rubber pad. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention, but the present invention is not limited to the implementation methods described below.

[0022] Example

[0023] See also Figure 1The present embodiment provides a disc pump tool, including a clamping component 1 and a clamping component 2 2. The clamping component 1 1 and the clamping component 2 2 are semicircular structures with the same structure. The clamping component 1 1 and the clamping component 2 2 are engaged on the pump shaft. The clamping component 1 1 is connected to the clamping component 2 2 by a connecting bolt 3.

[0024] The inner walls of the clamping components 1 and 2 are both provided with rubber pads 6, which increase the fitting force between the clamping components 1 and 2 and the pump shaft, so that the clamping components 1 and 2 and the pump shaft are tightly held to prevent relative displacement between the pump turning tool and the pump shaft during turning, causing friction and damage to the pump shaft.

[0025] Both the clamping assembly 1 and the clamping assembly 2 are provided with force columns 4 along the outer wall, and the force columns 4 include a first force column and a second force column. The first force column is provided on the clamping assembly 1, and the first force column and the clamping assembly 1 are welded or integrally cast, and the second force column is provided on the clamping assembly 2, and the second force column and the clamping assembly 2 are welded or integrally cast. One or more first force columns are provided along the outer wall of the clamping assembly 1, and when multiple first force columns are provided, multiple first force columns are evenly spaced on the clamping assembly 1. Similarly, one or more second force columns are provided along the outer wall of the clamping assembly 2, and when multiple second force columns are provided, multiple second force columns are evenly spaced on the clamping assembly 2.

[0026] Preferably, in this embodiment, three first force-applying columns are provided on the clamping component 1, and the three first force-applying columns are respectively located at three equal parts of the outer arc of the clamping component 1; similarly, three second force-applying columns are provided on the clamping component 2, and the three second force-applying columns are respectively located at three equal parts of the outer arc of the clamping component 2, so that the position of the second force-applying column provided on the clamping component 2 corresponds to the position of the first force-applying column on the clamping component 1.

[0027] The length of the force column 4 is 0.2 to 1 m, which can better adapt to the space limitation in the pump body. For a small pump body, by rotating the force column 4, the operation of the disc pump can be made more convenient and labor-saving. For large pump bodies used in the chlor-alkali production industry, in order to increase the torque of the force column 4 and make the disc pump more labor-saving, a booster rod 5 is provided on the force column 4, and the force column 4 and the booster rod 5 are detachably connected, so that the booster rod 5 can be removed from the force column 4 after the pump shaft is rotated to a certain angle, and reconnected to the force column 4 at a suitable angle, so that the user can rotate the pump shaft easily, saving labor and not being limited by the space in the pump body.

[0028] Specifically, a countersunk hole is set at one end of the booster rod 5, and the booster rod 5 is sleeved on the end of the force column 4 through the countersunk hole; further, in order to reduce the weight of the force column 4 and the booster rod 5, the force column 4 and the booster rod 5 are both set as hollow structures. Further, the length of the booster rod 5 is preferably 0.5 to 1m; further, in order to save more effort when using the booster rod disc pump, the length of the booster rod 5 is set to be greater than the length of the force column 4.

[0029] The working principle of the pump turning tool of this embodiment is: clamp the clamping assembly 1 and the clamping assembly 2 2 to the pump shaft, connect the clamping assembly 1 and the clamping assembly 2 2 through the connecting bolt 3, and for a small pump body, rotate the force column 4 to rotate the pump shaft. Generally, the turning wheel needs to be rotated no less than one and a half circles. When it rotates to a certain angle, the force column 4 is replaced in sequence to apply force, which is convenient for the operator to operate and is more labor-saving than direct pump turning by manpower.

[0030] For large pumps in chemical industries such as chlor-alkali, a booster rod 5 is installed on the force column 4. When the booster rod 5 is rotated to the point where the force angle is limited by the space in the pump body, the booster rod 5 is removed from the current force column 4 and re-installed on the force column 4 with a suitable force angle to apply force. This solves the problem that the booster rod of the existing pump tool is too long and is limited by the space in the pump body, resulting in a limited force angle. After turning the wheel to check that there is no abnormality in the pump shaft, the pump is started to ensure the working condition of the pump body.

Claims

1. A disc pump tool, characterized in that: The invention comprises a clamping assembly 1 (1) and a clamping assembly 2 (2), wherein the clamping assembly 1 (1) and the clamping assembly 2 (2) are engaged with each other, and the clamping assembly 1 (1) and the clamping assembly 2 (2) are both provided with a force column (4) along the outer wall, and a power assisting rod (5) is provided on the force column (4), and the force column (4) and the power assisting rod (5) are detachably connected.

2. The disc pump tool according to claim 1, characterized in that: The force-applying column (4) comprises a first force-applying column, a plurality of which are arranged along the outer wall of the clamping component (1), and the plurality of first force-applying columns are evenly spaced and distributed on the clamping component (1).

3. The disc pump tool according to claim 2, characterized in that: The force-applying column (4) comprises a second force-applying column, a plurality of which are arranged along the outer wall of the second clamping component (2), and the plurality of second force-applying columns are evenly spaced and distributed on the second clamping component (2).

4. The disc pump tool according to claim 3, characterized in that: The clamping assembly 1 (1) and the clamping assembly 2 (2) are both semicircular structures, and the positions of the first force applying column and the second force applying column are corresponding.

5. The disc pump tool according to claim 4, characterized in that: Three first force-applying columns are provided in the clamping assembly 1 (1), and the three first force-applying columns are respectively located at three equal parts of the outer arc of the clamping assembly 1 (1); Three second force-applying columns are arranged on the clamping component 2 (2), and the three second force-applying columns are respectively located at three equal parts of the outer arc of the clamping component 2 (2).

6. The disc pump tool according to claim 1, characterized in that: The length of the force-applying column (4) is 0.2 to 1 m.

7. The disc pump tool according to claim 1, characterized in that: A countersunk hole is provided at one end of the boosting rod (5), and the boosting rod (5) is sleeved on the end of the force applying column (4) through the countersunk hole.

8. The disc pump tool according to claim 7, characterized in that: The length of the booster rod (5) is 0.5-1 m.

9. The disc pump tool according to claim 1, characterized in that: The inner walls of the clamping assembly 1 (1) and the clamping assembly 2 (2) are both provided with rubber pads (6).

10. The disc pump tool according to claim 9, characterized in that: The clamping assembly 1 (1) and the clamping assembly 2 (2) are connected by bolts.