High-temperature-resistant alloy gear casting box
By introducing a circulation pipe and a circulation pump system into the gear casting box, and using heat conduction medium and heat dissipation fans, the problem of deformation and heat accumulation of gear boxes in high temperature environments is solved, effective heat dissipation is achieved, and service life is extended.
Patent Information
- Application Number
- CN202421197623.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-29
AI Technical Summary
Existing gear casting boxes are prone to deformation and damage in high temperature environments, and are prone to heat accumulation during long-term use, which cannot effectively remove heat.
A high-temperature resistant alloy gear casting box is designed, using a circulation tube and a circulation pump system, which uses a thermal conduction medium to circulate away heat and dissipate heat through a cooling fan. At the same time, a metal cold head is installed in the circulation tube to improve heat conduction efficiency and avoid bends. The pipe avoids interference and the sealing ring prevents oil leakage.
It effectively avoids heat accumulation inside the gearbox, and quickly takes away heat through the cooperation of the heat conducting medium and the cooling fan, extending the service life of the gearbox.
Smart Images

Figure CN222229399U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of gear casting boxes, in particular to a high-temperature resistant alloy gear casting box. Background Art
[0002] Alloy gearboxes mostly refer to casting products made by casting alloy liquid. The alloy liquid can be adjusted as needed to improve some performance of the gearbox.
[0003] Existing gear casting boxes are often re-optimized and redesigned by increasing the wall thickness of the casting and adding reinforcements to the upper and lower box structures of the gear box. When new materials and manufacturing methods are used, the corresponding strength requirements can be met. However, there are the following defects: when the gear box is running under high load, the gears will generate a lot of heat. The gear box is prone to deformation in a high temperature environment, causing damage to the gear box; oil immersion lubrication can allow the heat of the gear to be transferred to the lubricating oil when used for a short period of time, but for a gear box that is used for a long time, it will still generate heat accumulation.
[0004] Therefore, it is necessary for us to improve such a structure to overcome the above-mentioned defects. Utility Model Content
[0005] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a high temperature resistant alloy gear casting box. The utility model is achieved through the following technical solutions:
[0006] A high-temperature resistant alloy gear casting box comprises a box body and an upper cover, wherein the upper cover is detachably fixed and covers the box body, the box body is provided with a receiving cavity for arranging gears, and further comprises a circulation pipe, wherein the circulation pipe comprises a plurality of horizontal sections and a connecting section, wherein the horizontal sections penetrate through the two side walls of the box body, the connecting section is "U"-shaped, and two adjacent horizontal sections are connected by the connecting section, and a heat-conducting medium is arranged in the circulation pipe.
[0007] In the above technical solution: the box body and the upper cover cooperate so that the accommodating chamber is basically closed to prevent dust from entering; the accommodating chamber is used to set transmission parts such as gears and rotating shafts, and to place lubricating oil to achieve oil immersion lubrication; the circulation pipe is used for the flow of heat transfer medium to take away heat; the setting of the horizontal section and the connecting section makes the contact area between the circulation pipe and the lubricating oil larger; the heat transfer medium is used as a heat carrier.
[0008] The utility model is further configured as follows: it also includes a circulation pump, and the circulation pump is connected to the circulation pipe.
[0009] In the above technical solution: the circulation pump is used to realize the flow of the heat transfer medium in the circulation pipe.
[0010] The utility model is further configured as follows: a metal cold head is also provided on the horizontal section.
[0011] In the above technical solution: the metal cold head is used to improve the efficiency of heat conduction, thereby transferring heat more quickly.
[0012] The utility model is further configured as follows: an avoidance bend pipe is also arranged on the horizontal section.
[0013] In the above technical solution: the avoidance bend is used to avoid interference between the horizontal section and the gear.
[0014] The utility model is further configured as follows: a plurality of clearance holes are arranged on the box body, the horizontal section passes through the clearance holes, and sealing rings are also arranged at the clearance holes.
[0015] In the above technical solution: the clearance hole is used to set the circulation pipe; the sealing ring is used to improve the sealing performance and avoid oil leakage.
[0016] The utility model is further configured as follows: it also includes a plurality of cooling fans, and the positions of the cooling fans correspond to the circulation pipes.
[0017] In the above technical solution: the heat dissipation fan is used to blow air to the circulation pipe to dissipate heat.
[0018] The utility model discloses a high temperature resistant alloy gear casting box. Compared with the prior art:
[0019] 1. The utility model adopts the arrangement of the circulation pipe and the circulation pump, so that the heat transfer medium can take away the heat inside the gear box when circulating in the circulation pipe, and dissipate the heat through the cooling fan outside the gear box, thereby avoiding heat accumulation inside the gear box;
[0020] 2. The utility model also improves the efficiency of heat conduction by setting a metal cold head, so that the heat-conducting medium can take away heat from the lubricating oil more quickly. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the utility model;
[0022] Figure 2 It is a top view of the box body of the utility model;
[0023] Figure 3 It is a schematic diagram of the heat dissipation fan of the utility model.
[0024] The corresponding component names represented by the numbers and letters in the figure are: 10-box; 101-accommodation chamber; 102-make way hole; 20-upper cover; 30-circulation pipe; 301-horizontal section; 301a-avoidance elbow; 302-connecting section; 40-circulation pump; 50-metal cold head; 60-cooling fan. DETAILED DESCRIPTION
[0025] The following is a detailed description of an embodiment of the utility model. This embodiment is implemented on the premise of the technical solution of the utility model, and a detailed implementation method and a specific operation process are given, but the protection scope of the utility model is not limited to the following embodiment.
[0026] like Figure 1-3 As shown, the utility model proposes a high temperature resistant alloy gear casting box, including a box body 10 and an upper cover 20, the upper cover 20 is detachably fixed and covered on the box body 10, the box body 10 is provided with a receiving cavity 101 for setting gears, and also includes a circulation pipe 30, the circulation pipe 30 includes a plurality of horizontal sections 301 and a connecting section 302, the horizontal section 301 passes through the two side walls of the box body 10, the connecting section 302 is "U" shaped, two adjacent horizontal sections 301 are connected by the connecting section 302, and a heat conducting medium is arranged in the circulation pipe 30. The heat conducting medium is a liquid, preferably pure water; the circulation pipe 30 is relatively close to the bottom surface of the receiving cavity 101, so that the circulation pipe 30 can always keep in contact with the lubricating oil.
[0027] like Figure 1-3 As shown, the high temperature resistant alloy gear casting box proposed by the utility model further includes a circulation pump 40 , and the circulation pump 40 is connected to the circulation pipe 30 .
[0028] like Figure 1-3 As shown, the utility model proposes a high temperature resistant alloy gear casting box, and the horizontal section 301 is also provided with a metal cold head 50. Preferably, the metal cold head 50 is provided with a micro water channel so that the heat conducting medium can absorb heat quickly.
[0029] like Figure 1-3 As shown, the utility model proposes a high temperature resistant alloy gear casting box, wherein the horizontal section 301 is further provided with an avoidance bend 301a. The avoidance bend 301a is used to avoid gears with larger diameters to avoid interference therewith.
[0030] like Figure 1-3 As shown, the utility model proposes a high temperature resistant alloy gear casting box, the box body 10 is provided with a plurality of clearance holes 102, the horizontal section 301 passes through the clearance holes 102, and the clearance holes 102 are also provided with sealing rings.
[0031] like Figure 1-3As shown, the utility model proposes a high temperature resistant alloy gear casting box, further comprising a plurality of cooling fans 60, the cooling fans 60, the positions of the cooling fans 60 correspond to the circulation pipe 30. The circulation pipe 30 preferably comprises a cooling section, the cooling section is a continuous long tube densely arranged to facilitate rapid heat dissipation; the cooling fan 60 blows air in a direction directed toward the cooling section; a plurality of the cooling fans 60 are arranged as a fan column.
[0032] The working principle of the utility model is:
[0033] a) installing a plurality of reduction gear sets into the accommodating cavity;
[0034] b) If there is interference between the gear and the circulation pipe, an avoidance elbow is set at the horizontal section to avoid the gear;
[0035] c) Inject lubricating oil and immerse it to more than 1 / 2 of the gear to achieve oil immersion lubrication;
[0036] d) Put the upper cover on the box body;
[0037] e) Inject pure water into the circulation pipe and exhaust the air;
[0038] f) When the gearbox is in use, pneumatic circulation pump;
[0039] g) A circulation pump allows the purified water to circulate in the circulation pipe;
[0040] h) When the gears in the gearbox run at high speed for a certain period of time, the heat is transferred to the lubricating oil;
[0041] i) The metal cold head transfers the heat in the lubricating oil to the pure water in the circulation pipe;
[0042] j) Pure water carries heat and circulates to the heat dissipation section;
[0043] k) The fan array blows air to achieve rapid heat exchange between the pure water, the circulation pipe and the air at normal temperature; l) The temperature of the pure water decreases and continues to circulate.
[0044] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
Claims
1. A high temperature resistant alloy gear casting box, characterized in that: The invention comprises a box body (10) and an upper cover (20), wherein the upper cover (20) is detachably fixed and covers the box body (10), and the box body (10) is provided with a receiving cavity (101) for arranging gears, and further comprises a circulation pipe (30), wherein the circulation pipe (30) comprises a plurality of horizontal sections (301) and a connecting section (302), wherein the horizontal sections (301) penetrate through two side walls of the box body (10), and the connecting section (302) is "U"-shaped, and two adjacent horizontal sections (301) are connected via the connecting section (302), and a heat-conducting medium is arranged in the circulation pipe (30).
2. A high temperature resistant alloy gear casting box according to claim 1, characterized in that: It also includes a circulation pump (40), wherein the circulation pump (40) is in communication with the circulation pipe (30).
3. A high temperature resistant alloy gear casting box according to claim 2, characterized in that: A metal cold head (50) is also provided on the horizontal section (301).
4. A high temperature resistant alloy gear casting box according to claim 3, characterized in that: The horizontal section (301) is also provided with an avoidance bend pipe (301a).
5. A high temperature resistant alloy gear casting box according to claim 3 or 4, characterized in that: A plurality of clearance holes (102) are arranged on the box body (10), the horizontal section (301) passes through the clearance holes (102), and sealing rings are also arranged at the clearance holes (102).
6. A high temperature resistant alloy gear casting box according to claim 5, characterized in that: It also includes a plurality of cooling fans (60), wherein the positions of the cooling fans (60) correspond to the circulation pipe (30).
