Automatic feeding and supplementing system for producing quartz rods

By using weighing modules and U-shaped bend automatic feeding and feeding system in the production of quartz rods, the problem of difficulty in judging media in small storage tanks is solved, and the accurate feeding and uninterrupted feeding of quartz rods are achieved, which improves the improvement of Processing quality.

CN222230253UActive Publication Date: 2024-12-24JIANGSU HENGTONG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202420183450.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-25
Publication Date
2024-12-24
Estimated Expiration
2034-01-25

AI Technical Summary

Technical Problem

When producing quartz rods, it is difficult for the prior art to accurately determine the residual amount of media in small storage tanks, resulting in an automated automatic feeding and feeding system that cannot be realized.

Method used

An automatic feeding and feeding system was designed, using a weighing module to measure the weight of the storage tank, set high liquid level alarm values ​​and low liquid level alarm values, and reduce pipeline stress through U-shaped bends, and combine it with the control unit and feeding device to achieve it. Automatic feeding and feeding to ensure the accuracy of media judgment.

Benefits of technology

Accurate judgment of the quality of the tank intermediary and automatic feeding and feeding are achieved, ensuring the processing quality of the quartz rod and uninterrupted feeding, reducing weighing errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of quartz rod production, and aims to solve the technical problem that an automatic feeding and supplementing system suitable for a small storage tank does not exist. In order to solve the technical problem, the utility model provides the automatic feeding and supplementing system for producing the quartz rod. According to the utility model, a weighing module is arranged at the bottom of a storage tank; the special gas disc surface is communicated with the storage tank through a first pipeline, the first pipeline is provided with a feeding valve used for controlling the first pipeline to be connected and disconnected, and the first pipeline comprises a vertical section and a horizontal section; the U-shaped bend is arranged at the joint of the vertical section and the horizontal section in the first pipeline, the U-shaped bend comprises two horizontally-arranged straight line sections and an arc line section connected between the two straight line sections, and the two ends of the U-shaped bend are connected with the vertical section and the horizontal section correspondingly; the material supplementing device is connected with the storage tank; and the control part is connected with the weighing module, the feeding valve and the material supplementing device. According to the utility model, automatic material supplementing and feeding are realized, so that the numerical value of the weighing module is more accurate.
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Description

Technical Field

[0001] The utility model relates to the technical field of quartz rod production, in particular to an automatic material feeding and replenishing system for producing quartz rods. Background Art

[0002] When producing quartz rods, the medium needs to be stored in a storage tank, and then the medium in the storage tank is heated and evaporated and fed to the special gas disk, and finally the special gas disk feeds the various machines. In order to realize automatic feeding of the storage tank, a liquid level gauge is added inside the storage tank to control the feeding by the liquid level. However, when encountering a very small storage tank, the liquid level gauge cannot be installed inside the container. At this time, it is impossible to judge the remaining medium inside the storage tank. Therefore, an automatic feeding and feeding system suitable for small storage tanks is needed to ensure the accuracy of the judgment of the remaining medium inside the storage tank. Utility Model Content

[0003] Therefore, the technical problem to be solved by the utility model is to overcome the existing technology.

[0004] In order to solve the above technical problems, on the one hand, the utility model provides an automatic feeding and replenishing system for producing quartz rods, comprising:

[0005] A storage tank, wherein a medium is arranged;

[0006] A weighing module is arranged at the bottom of the storage tank and is used to measure the weight of the storage tank. The weighing module is provided with a high liquid level alarm value and a low liquid level alarm value;

[0007] The special gas disk is connected to the storage tank through a first pipeline, and a feed valve for controlling the on-off of the first pipeline is provided on the first pipeline, and the first pipeline includes a vertical section and a horizontal section;

[0008] A U-shaped bend is provided at the connection position between the vertical section and the horizontal section in the first pipeline, the U-shaped bend includes two horizontally arranged straight sections and an arc section connected between the two straight sections, and two ends of the U-shaped bend are respectively connected to the vertical section and the horizontal section;

[0009] A feeding device connected to the storage tank;

[0010] The control unit is connected with the weighing module, the feeding valve and the feeding device.

[0011] In one embodiment of the utility model, there are two storage tanks, and one of the two storage tanks is connected to the special gas disk.

[0012] In one embodiment of the utility model, the feeding device includes a raw material tank for replenishing the medium for the storage tank, the raw material tank is connected to the storage tank through a second pipeline, the second pipeline is provided with a feeding valve for controlling the opening and closing of the second pipeline, and the feeding valve is connected to the control unit.

[0013] In one embodiment of the utility model, a feeding port is provided on the top of the storage tank, and the second pipe enters the storage tank from the feeding port and extends to the bottom of the storage tank.

[0014] In one embodiment of the utility model, the present application also includes an audible and visual alarm device, which is connected to the weighing module and the control unit and is used to respond to high liquid level alarm values ​​and low liquid level alarm values.

[0015] In one embodiment of the utility model, the present application also includes a heating component, which covers the outer wall of the storage tank and is used to heat the medium in the storage tank; a temperature sensor for monitoring the temperature of the medium in the storage tank is provided in the storage tank, and the temperature sensor and the heating component are connected to the control unit.

[0016] In one embodiment of the utility model, a pressure sensor for monitoring the pressure of the medium in the storage tank is provided in the storage tank, and the pressure sensor is connected to the control unit.

[0017] In one embodiment of the utility model, the storage tank is connected to the top of the weighing module through two brackets, and the two brackets are respectively arranged on both sides of the storage tank; the bracket is an L-shaped structure, and the bracket includes a horizontal member and a vertical member vertically fixed on the top of the horizontal member, the horizontal member is connected to the weighing module, and the vertical member is connected to the outer wall of the storage tank.

[0018] In one embodiment of the utility model, the horizontal member is connected to the weighing module by bolts, and the vertical member is connected to the outer wall of the storage tank by bolts.

[0019] In one embodiment of the utility model, the present application also includes a third pipeline, the third pipeline connects the first pipeline and the second pipeline, and a valve body is provided on the third pipeline, and the valve body is connected to the control unit.

[0020] The above technical solution of the utility model has the following beneficial effects compared with the prior art:

[0021] The automatic feeding and replenishing system for producing quartz rods described in the utility model can determine the amount of the remaining medium in the storage tank by weighing the weight of the storage tank; when the medium in the storage tank is lower than the low liquid level alarm value, the control unit controls the feeding valve to close and opens the feeding device, thereby realizing automatic feeding and replenishing. When the medium in the storage tank is higher than the high liquid level alarm value, the control unit controls the closing of the feeding device and opens the feeding valve. In addition, a U-shaped bend is also provided, which can eliminate the pulling force between the storage tank and the special gas disk, reduce the stress of the first pipeline, and make the value of the weighing module more accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to the specific embodiments of the utility model and in combination with the accompanying drawings, wherein:

[0023] Figure 1 The present invention is a schematic structural diagram of an automatic feeding and replenishing system for producing quartz rods in a preferred embodiment of the present invention.

[0024] Description of the accompanying drawings in the specification: 100, storage tank;

[0025] 200, weighing module;

[0026] 300, special gas disk; 310, first pipeline; 320, feed valve;

[0027] 400, U-bend;

[0028] 500, feeding device; 510, raw material tank; 520, second pipeline; 530, feeding valve;

[0029] 600, heating components;

[0030] 700, bracket;

[0031] 800. The third pipeline; 810. The valve body. DETAILED DESCRIPTION

[0032] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the utility model and implement it, but the embodiments are not intended to limit the utility model.

[0033] Reference Figure 1 As shown, the embodiment of the utility model provides an automatic feeding and replenishing system for producing quartz rods, comprising:

[0034] A storage tank 100, wherein a medium is arranged inside;

[0035] The weighing module 200 is arranged at the bottom of the storage tank 100 and is used to measure the weight of the storage tank 100. The weighing module 200 is provided with a high liquid level alarm value and a low liquid level alarm value;

[0036] The special gas disk 300 is connected to the storage tank 100 through a first pipeline 310. The first pipeline 310 is provided with a supply valve 320 for controlling the on-off of the first pipeline 310. The first pipeline 310 includes a vertical section and a horizontal section.

[0037] The U-shaped bend 400 is provided at the connection position between the vertical section and the horizontal section in the first pipe 310. The U-shaped bend 400 includes two horizontally arranged straight sections and an arc section connected between the two straight sections. Both ends of the U-shaped bend 400 are connected to the vertical section and the horizontal section respectively.

[0038] A feeding device 500 is connected to the storage tank 100;

[0039] The control unit is connected with the weighing module 200, the feeding valve 320 and the feeding device 500 to realize the interlocking of the high liquid level alarm value and the low liquid level alarm value with the feeding valve 320 and the feeding device 500.

[0040] Specifically, the weighing module 200 provided in this embodiment can determine the amount of the remaining medium in the storage tank 100 by weighing the weight of the storage tank 100; when the medium in the storage tank 100 is lower than the low liquid level alarm value, the control unit controls the feed valve 320 to close and opens the feeding device 500, thereby realizing automatic feeding and replenishment; when the medium in the storage tank 100 is higher than the high liquid level alarm value, the control unit controls the closing of the feeding device 500 and the opening of the feed valve 320. In addition, the present embodiment is provided with a U-bend 400, which can eliminate the tension between the storage tank 100 and the special gas disk 300, reduce the stress of the first pipeline 310, and increase the deformation of the first pipeline 310, so that the weighing error is reduced, and the value of the weighing module 200 is more accurate.

[0041] Since the medium in the storage tank 100 needs to be heated and evaporated and then enter the first pipe 310 to feed the special gas disk 300, if the material is replenished at the same time as the feeding, it will affect the evaporation of the medium, thereby affecting the processing quality of the quartz rod. Therefore, it is not possible to replenish and feed the material in the storage tank 100 at the same time. However, it is necessary to feed the special gas disk 300 uninterruptedly, so further, there are two storage tanks 100, and one of the two storage tanks 100 is connected to the special gas disk 300.

[0042] Specifically, two storage tanks 100 are provided in this embodiment, so that the special gas disk 300 is alternately supplied with materials through the two storage tanks 100, thereby ensuring uninterrupted supply to the special gas disk 300 while ensuring the processing quality of the quartz rod.

[0043] Furthermore, the feeding device 500 includes a raw material tank 510 for replenishing the medium for the storage tank 100. The raw material tank 510 is connected to the storage tank 100 through a second pipeline 520. The second pipeline 520 is provided with a feeding valve 530 for controlling the opening and closing of the second pipeline 520. The feeding valve 530 is connected to the control unit.

[0044] Specifically, when the control unit receives information that the medium in the storage tank 100 has reached a low liquid level alarm value, the control unit may control the replenishing valve 530 to open, and then replenish the medium into the storage tank 100 through the second pipe 520. When the control unit receives information that the medium in the storage tank 100 has reached a high liquid level alarm value, the control unit controls the replenishing valve 530 to close, thereby stopping the replenishment of the medium.

[0045] Furthermore, a feeding port is provided at the top of the storage tank 100 , and the second pipe 520 enters the storage tank 100 from the feeding port and extends to the bottom of the storage tank 100 .

[0046] Specifically, the second pipe 520 in this embodiment extends from the top of the storage tank 100 into the bottom thereof, so that when the medium is replenished from the second pipe 520 to the storage tank 100, the newly replenished medium is prevented from causing a large degree of disturbance to the medium in the storage tank 100, causing pressure and temperature in the storage tank 100, thereby further improving the quality of the quartz rod.

[0047] Furthermore, the present application also includes an audible and visual alarm device, which is connected to the weighing module 200 and the control unit and is used to respond to high liquid level alarm values ​​and low liquid level alarm values.

[0048] Specifically, this embodiment is provided with an audible and visual alarm device, so that when the mass of the heavy medium in the weighing module 200 of the storage tank 100 is lower than the low liquid level alarm value or higher than the high liquid level alarm value, an audible and visual alarm will be issued, so that the operator can know it in time.

[0049] Furthermore, the present application further includes a heating component 600, which covers the outer wall of the storage tank 100 and is used to heat the medium in the storage tank 100; a temperature sensor for monitoring the temperature of the medium in the storage tank 100 is provided in the storage tank 100, and the temperature sensor and the heating component 600 are connected to the control unit. In some embodiments, the heating component 600 is a heating blanket.

[0050] Specifically, in this embodiment, a heating component 600 is provided on the outer wall of the storage tank 100, so that the medium in the storage tank 100 is heated by the heating component 600, so that the medium evaporates in the storage tank 100 and enters the first pipe 310. The temperature in the storage tank 100 is detected in real time by a temperature sensor, and the temperature sensor and the heating component 600 are interlocked by a control unit, so that the switch of the heating component 600 is automatically controlled according to the real-time temperature in the storage tank 100, which is more automated. The heating temperature is too low, resulting in evaporation efficiency affecting the processing efficiency of the quartz rod, or the heating temperature is too high, resulting in excessive evaporation affecting the production quality of the quartz rod.

[0051] Furthermore, the storage tank 100 is provided with a pressure sensor for monitoring the pressure of the medium in the storage tank 100 , and the pressure sensor is connected to the control unit.

[0052] Specifically, the pressure sensor is used to monitor the pressure of the medium, thereby ensuring the safe operation of the storage tank 100 .

[0053] Further, the storage tank 100 is connected to the top of the weighing module 200 through two brackets 700, and the two brackets 700 are respectively arranged on both sides of the storage tank 100; the bracket 700 is an L-shaped structure, and the bracket 700 includes a horizontal member and a vertical member vertically fixed on the top of the horizontal member, the horizontal member is connected to the weighing module 200, and the vertical member is connected to the outer wall of the storage tank 100. The horizontal member is connected to the weighing module 200 by bolts, and the vertical member is connected to the outer wall of the storage tank 100 by bolts.

[0054] Specifically, in this embodiment, the storage tank 100 is stably arranged on the weighing module 200 by means of two brackets 700 .

[0055] Furthermore, the present application also includes a third pipeline 800, which connects the first pipeline 310 and the second pipeline 520. The third pipeline 800 is provided with a valve body 810, and the valve body 810 is connected to the control unit.

[0056] Specifically, the third pipeline 800 is provided in this embodiment, so as to facilitate closing the supply valve 320 and the replenishment valve 530 , and opening the valve body 810 to clean the first pipeline 310 and the second pipeline 520 .

[0057] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the utility model creation.

Claims

1. An automatic feeding and replenishing system for producing quartz rods, characterized in that: include: A storage tank, with a medium inside; A weighing module is arranged at the bottom of the storage tank and is used to measure the weight of the storage tank. The weighing module is provided with a high liquid level alarm value and a low liquid level alarm value; The special gas disk is connected to the storage tank through a first pipeline, the first pipeline is provided with a feed valve for controlling the on-off of the first pipeline, and the first pipeline includes a vertical section and a horizontal section; A U-shaped bend is provided at a connection position between the vertical section and the horizontal section in the first pipeline, the U-shaped bend comprises two horizontally arranged straight sections and an arc section connected between the two straight sections, and two ends of the U-shaped bend are respectively connected to the vertical section and the horizontal section; A feeding device connected to the storage tank; The control unit is connected with the weighing module, the feeding valve and the feeding device.

2. The automatic feeding and replenishing system for producing quartz rods according to claim 1, characterized in that: There are two storage tanks, and one of the two storage tanks is connected to the special gas disk.

3. The automatic feeding and replenishing system for producing quartz rods according to claim 1, characterized in that: The feeding device includes a raw material tank for replenishing the medium for the storage tank, the raw material tank is connected to the storage tank through a second pipeline, the second pipeline is provided with a feeding valve for controlling the opening and closing of the second pipeline, and the feeding valve is connected to the control unit.

4. The automatic feeding and replenishing system for producing quartz rods according to claim 3 is characterized in that: A feeding port is provided on the top of the storage tank, and the second pipeline enters the storage tank from the feeding port and extends to the bottom of the storage tank.

5. The automatic feeding and replenishing system for producing quartz rods according to claim 1, characterized in that: It also includes an audible and visual alarm device, which is connected to the weighing module and the control unit and is used to respond to the high liquid level alarm value and the low liquid level alarm value.

6. The automatic feeding and replenishing system for producing quartz rods according to claim 1, characterized in that: It also includes a heating component, which covers the outer wall of the storage tank and is used to heat the medium in the storage tank; a temperature sensor for monitoring the temperature of the medium in the storage tank is provided in the storage tank, and the temperature sensor and the heating component are connected to the control unit.

7. The automatic feeding and replenishing system for producing quartz rods according to claim 1, characterized in that: The storage tank is provided with a pressure sensor for monitoring the pressure of the medium in the storage tank, and the pressure sensor is connected to the control unit.

8. The automatic feeding and replenishing system for producing quartz rods according to claim 1, characterized in that: The storage tank is connected to the top of the weighing module through two brackets, and the two brackets are respectively arranged on both sides of the storage tank; the bracket is an L-shaped structure, and the bracket includes a horizontal member and a vertical member vertically fixed on the top of the horizontal member, the horizontal member is connected to the weighing module, and the vertical member is connected to the outer wall of the storage tank.

9. The automatic feeding and replenishing system for producing quartz rods according to claim 8, characterized in that: The horizontal member is connected to the weighing module via bolts, and the vertical member is connected to the outer wall of the storage tank via bolts.

10. The automatic feeding and replenishing system for producing quartz rods according to claim 3, characterized in that: It also includes a third pipeline, which connects the first pipeline and the second pipeline. The third pipeline is provided with a valve body, and the valve body is connected to the control unit.