Boiler cleaning device

By introducing a combined design of mixer, filter mesh and sedimentation tank into the boiler cleaning device, effective filtration of impurities in the boiler and scale precipitation treatment are achieved, solving the problems of impurities deposited and waste of water in existing devices, and improving the Cleaning efficiency and economical.

CN222230519UActive Publication Date: 2024-12-24SHANXI TIANJUN BOILER EQUIP MFG CO LTD
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Patent Information

Application Number
CN202420262691.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-03
Publication Date
2024-12-24
Estimated Expiration
2034-02-03

AI Technical Summary

Technical Problem

The existing boiler cleaning device cannot effectively filter impurities during the cleaning process, resulting in blockage of pipelines and wasted water resources for cleaning.

Method used

A boiler cleaning device including a mixer, a first filter mesh, a sedimentation tank, a second filter mesh and a collection tank is designed, and the cleaning water is clean and recycled through two filtration and precipitation treatments.

Benefits of technology

It effectively prevents scale blockage, avoids waste of cleaning water resources, and improves the economic benefits and circulation capabilities of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222230519U_ABST
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Abstract

The utility model relates to the technical field of boiler cleaning, and discloses a boiler cleaning device which comprises a boiler and a cleaning mechanism, the cleaning mechanism is arranged on one side of the boiler, and the cleaning mechanism comprises a mixer and a first filter screen. Through the arrangement of the water outlet pipeline, the sedimentation tank, the first filter screen, the collecting tank and the second filter screen, the first filter screen and the second filter screen are used for filtering a cleaning solution twice in the using process of the device, impurities in the cleaning solution are filtered and discharged and collected by the collecting tank, and cleanliness of cleaning water is guaranteed; the water scale in the solution can be separated out through sedimentation of the sedimentation tank and addition of a proper chemical solution into the sedimentation tank, the situation that cleaning water needs to be replaced again due to the fact that the cleaning capacity is reduced due to saturation of water scale components in the cleaning water is prevented, and waste of the cleaning water is avoided while the device is prevented from being blocked by the water scale. And the economic benefit of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of boiler cleaning devices, in particular to a boiler cleaning device. Background Art

[0002] After long-term use of the boiler, affected by factors such as water quality, combustion materials, and operation management, the boiler will have problems such as scaling and rust. These scaling and rust not only affect the performance of the boiler, but may also cause safety accidents. Therefore, in order to ensure the normal operation of the boiler, energy saving and environmental protection, safe operation, and reduce maintenance costs, it is very necessary to use a reliable boiler cleaning device.

[0003] The existing boiler cleaning devices have the following problems when in use: In a boiler cleaning device with the publication number: CN216114714U, it is proposed that "it includes a mixing box, a quantitative feeding device, a water supply pipe, a return pipe and a spray pipe, the quantitative feeding device is arranged on the top of the mixing box, the quantitative feeding device is used to quantitatively feed the cleaning drug into the mixing box, and the mixing box is provided with a water inlet, a drain outlet, a return water outlet and a water supply outlet." Although the above-mentioned device can automatically feed the cleaning drug quantitatively without manual or auxiliary device addition of the drug, the above-mentioned device still has the following problems: during the boiler cleaning process, impurities such as scale and rust in the boiler will be dissolved or washed away, while some impurities cannot be dissolved and will enter the cleaning device with the water flow, and the above-mentioned device does not have the function of filtering impurities, and the problem of pipe blockage is prone to occur during use, so we need a more convenient boiler cleaning device structure to improve the practicality of the device. Utility Model Content

[0004] The purpose of the utility model is to provide a boiler cleaning device to solve the problem raised in the above background technology that during the boiler cleaning process, impurities such as scale and rust in the boiler will be dissolved or washed away, while some impurities cannot be dissolved and will enter the cleaning device with the water flow, and the above device does not have the function of filtering impurities, and the problem of pipeline blockage is easy to occur during use.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a boiler cleaning device, comprising a boiler and a cleaning mechanism, wherein a cleaning mechanism is arranged on one side of the boiler, and the cleaning mechanism comprises a mixer and a first filter.

[0006] Preferably, a delivery pipeline is connected to the front of the boiler, a valve is provided above the delivery pipeline, and a pH sensor is provided inside the delivery pipeline near one end of the boiler.

[0007] Preferably, the mixer is arranged on one side of the valve, a stirring motor is installed on the inner bottom surface of the mixer, a rotating shaft is arranged inside the stirring motor, and a stirring blade is arranged on the outer surface of the rotating shaft.

[0008] Preferably, a solution storage tank is disposed on the upper surface of the mixer, a sealing cover is threadedly connected to the upper surface of the solution storage tank, and a solenoid valve is installed on the lower surface of the solution storage tank.

[0009] Preferably, one end of the boiler water outlet is connected to a water outlet pipe.

[0010] Preferably, a sedimentation tank is provided below the outlet pipe, and a clear water tank is provided on one side of the sedimentation tank.

[0011] Preferably, a second filter screen is provided between the sedimentation tank and the clean water tank.

[0012] Preferably, the first filter screen is connected to the top slot of the sedimentation tank, a collecting slot is provided on one side of the first filter screen, and the first filter screen is inclined toward the collecting slot.

[0013] Preferably, a water pump is provided on the bottom surface of the clean water tank, and the water pump is connected to the delivery pipe slot.

[0014] Preferably, a controller is provided on one side of the sedimentation tank, and the controller is electrically connected to the solenoid valve.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model is provided with a water outlet pipe, a sedimentation tank, a first filter screen, a collecting tank and a second filter screen. During the use of the device, the first filter screen and the second filter screen filter the used cleaning solution twice. Impurities in the cleaning solution are filtered and discharged and collected by the collecting tank, thereby ensuring the cleanliness of the cleaning water. The scale in the solution can be precipitated after precipitation in the sedimentation tank and the addition of an appropriate chemical solution in the sedimentation tank, thereby preventing the scale component in the cleaning water from being saturated and causing the cleaning ability to decrease, so that the cleaning water needs to be replaced again. The device can avoid the blockage of the device by scale, and also avoid the waste of cleaning water, thereby improving the economic benefits of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 It is a schematic diagram of a rear side view of the utility model.

[0019] Figure 3 It is a schematic diagram of the partial structure of the cleaning mechanism of the utility model.

[0020] Figure 4 This is a schematic diagram of the cleaning mechanism structure of the utility model.

[0021] In the figure: 1. boiler; 2. cleaning mechanism; 201. delivery pipeline; 202. valve; 203. pH sensor; 204. mixer; 205. stirring motor; 206. rotating shaft; 207. stirring blade; 208. solution storage tank; 209. sealing cover; 210. solenoid valve; 211. water outlet pipe; 212. sedimentation tank; 213. clean water tank; 214. first filter; 215. second filter; 216. collecting tank; 217. water pump; 218. controller. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 A boiler cleaning device includes a boiler 1 and a cleaning mechanism 2. The cleaning mechanism 2 is arranged on one side of the boiler 1. The cleaning mechanism 2 includes a mixer 204 and a first filter 214.

[0025] The front of the boiler 1 is connected to a delivery pipe 201, a valve 202 is arranged above the delivery pipe 201, and a pH sensor 203 is arranged inside the delivery pipe 201 near the end of the boiler 1. The pH sensor 203 is used to monitor the concentration parameters of the chemical solution. The sensor data can be transmitted to the controller 218 so as to adjust the concentration and proportion of the cleaning agent in real time.

[0026] The mixer 204 is arranged on one side of the valve 202. A stirring motor 205 is installed on the inner bottom surface of the mixer 204. A rotating shaft 206 is arranged inside the stirring motor 205. A stirring blade 207 is arranged on the outer surface of the rotating shaft 206. The mixer 204 is used to mix different cleaning agents in proportion. A stirring device is designed inside the mixer 204 to ensure that the solution is fully mixed and uniform.

[0027] A solution storage tank 208 is provided on the upper surface of the mixer 204, a sealing cover 209 is threadedly connected to the upper surface of the solution storage tank 208, and a solenoid valve 210 is installed on the lower surface of the solution storage tank 208. The solenoid valve 210 is used to adjust the flow rate and mixing ratio of the chemical solution to ensure the cleaning effect of the device.

[0028] One end of the water outlet of the boiler 1 is connected to a water outlet pipe 211, and the water outlet pipe 211 is used to discharge the clean water in time.

[0029] A sedimentation tank 212 is arranged below the outlet pipe 211, and a clean water tank 213 is arranged on one side of the sedimentation tank 212. The sedimentation tank 212 precipitates impurities in the clean water to ensure the quality of the clean water and prevent the device from being blocked by impurities and affecting the working efficiency. At the same time, adding a chemical solution for neutralizing the pH value into the sedimentation tank 212 can precipitate the scale dissolved in the clean water, avoiding the waste of water resources due to the replacement of clean water.

[0030] A second filter screen 215 is provided between the sedimentation tank 212 and the clean water tank 213. The second filter screen 215 performs secondary filtration on the clean water after sedimentation and treatment, thereby ensuring the cleanliness of the clean water and improving the circulation capacity of the device.

[0031] The first filter screen 214 is connected to the top slot of the sedimentation tank 212. A collecting tank 216 is provided on one side of the first filter screen 214. The first filter screen 214 is inclined toward the collecting tank 216. The inclined first filter screen 214 can filter impurities in the cleaning water. At the same time, impurities on the surface of the first filter screen 214 are flushed toward the collecting tank 216 by the cleaning water, so that the device has a certain self-cleaning ability.

[0032] A water pump 217 is provided on the bottom surface of the clean water tank 213 , and the water pump 217 is connected to the slot of the delivery pipe 201 . The water pump 217 pumps the filtered clean water back into the delivery pipe 201 to recycle the water resources.

[0033] A controller 218 is provided on one side of the sedimentation tank 212. The controller 218 is electrically connected to the solenoid valve 210. The controller 218 can control the solenoid valve 210 to inject chemical solution into the device, thereby avoiding the trouble of wasting manpower due to manual operation.

[0034] Working principle: The device is powered by an external power supply. First, the delivery pipe 201 and the water outlet pipe 211 are connected to the water inlet and the water outlet of the boiler 1, and clean water is injected into the clean water tank 213. The sealing cover 209 is opened to add a chemical solution into the solution storage tank 208. The pH value of the cleaning solution is set by the controller 218. Then the device starts to operate, and the water pump 217 pumps clean water into the delivery pipe 201. The valve 202 is turned to adjust the water injection rate. The pH sensor 203 detects the pH value of the cleaning solution injected into the boiler 1 and transmits the information to the controller 218. The controller 218 controls the solenoid valve 210 to work according to the information transmitted by the pH sensor 203. The solenoid valve 210 works to inject the chemical solution in the solution storage tank 208 into the mixer 204. The stirring motor 205 works to drive the rotating shaft 206 to rotate, and the rotating shaft 206 rotates with The dynamic stirring blade 207 rotates to stir and mix the chemical solution and the clean water. The clean water enters the boiler 1 to dissolve or flush out the impurities in the boiler. After that, the clean water is discharged from the outlet pipe 211 and flows to the first filter screen 214. The first filter screen 214 filters the impurities in the clean water. The filtered impurities are flushed by the clean water and move to the collecting tank 216. The collecting tank 216 collects and discharges the impurities. The clean water is filtered by the first filter screen 214 and then enters the sedimentation tank 212 for sedimentation. At the same time, a chemical solution can be added to the sedimentation tank 212 to precipitate the scale dissolved in the solution, so as to facilitate the reuse of the clean water. The clean water after sedimentation is filtered by the second filter screen 215 and then enters the clean water tank 213. Finally, the clean water is pumped back into the delivery pipe 201 by the water pump 217 to continue cleaning the boiler. In this way, a method for using a boiler cleaning device is completed.

[0035] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. A boiler cleaning device, comprising a boiler (1) and a cleaning mechanism (2), characterized in that: A cleaning mechanism (2) is provided on one side of the boiler (1), the cleaning mechanism (2) comprising a mixer (204) and a first filter screen (214); one end of the water outlet of the boiler (1) is connected to a water outlet pipe (211); a sedimentation tank (212) is provided below the water outlet pipe (211); a clean water tank (213) is provided on one side of the sedimentation tank (212); and a second filter screen (215) is provided between the sedimentation tank (212) and the clean water tank (213).

2. A boiler cleaning device according to claim 1, characterized in that: The front of the boiler (1) is connected to a delivery pipeline (201), a valve (202) is arranged above the delivery pipeline (201), and a pH sensor (203) is arranged inside the delivery pipeline (201) near one end of the boiler (1).

3. A boiler cleaning device according to claim 1, characterized in that: The mixer (204) is arranged on one side of the valve (202), and a stirring motor (205) is installed on the inner bottom surface of the mixer (204). A rotating shaft (206) is arranged inside the stirring motor (205), and a stirring blade (207) is arranged on the outer surface of the rotating shaft (206).

4. A boiler cleaning device according to claim 3, characterized in that: A solution storage tank (208) is provided on the upper surface of the mixer (204), a sealing cover (209) is threadedly connected to the upper surface of the solution storage tank (208), and a solenoid valve (210) is installed on the lower surface of the solution storage tank (208).

5. A boiler cleaning device according to claim 1, characterized in that: The first filter screen (214) is connected to the top slot of the sedimentation tank (212); a collecting slot (216) is provided on one side of the first filter screen (214); and the first filter screen (214) is inclined toward the side of the collecting slot (216).

6. A boiler cleaning device according to claim 1, characterized in that: A water pump (217) is disposed on the bottom surface of the clean water tank (213), and the water pump (217) is connected to the delivery pipeline (201) through a slot.

7. A boiler cleaning device according to claim 1, characterized in that: A controller (218) is provided on one side of the sedimentation tank (212), and the controller (218) is electrically connected to the solenoid valve (210).

Citation Information

Patent Citations

  • Boiler cleaning device

    CN216114714U