Cleaning and anti-blocking structure for tube nest

By designing an automated anti-blocking structure for column tube cleaning, using motor drive threaded rods and transmission belts to adjust the height of the cleaning pipe, and using a filter to filter the water quality in the water tank, the problem of blockage of column tube of heat exchanger is solved, reducing labor intensity and improving Cleaning effect.

CN222231428UActive Publication Date: 2024-12-24SHANDONG ANTAI TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420905836.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-24
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

During the polysilicon production process, the column tubes of the heat exchanger are prone to blockage due to sludge or microorganism growth in the cooling water and leakage of chlorosilane. The existing technology requires manual high-pressure water gun cleaning, which increases labor intensity and has not filtered water quality, affecting the cleaning effect.

Method used

A cleaning and anti-blocking structure for column pipes including bottom plate, adjustment mechanism and cleaning mechanism is designed. The height of the cleaning pipe is adjusted by driving the threaded rod and transmission belt through the motor, and the water quality is filtered in combination with the filter screen to achieve automated cleaning and avoid manual handheld and blockage.

Benefits of technology

It reduces the labor intensity of workers, improves the practicality of the cleaning device, prevents the cleaning pipe from being blocked, and ensures effective cleaning of the line pipes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222231428U_ABST
    Figure CN222231428U_ABST
Patent Text Reader

Abstract

The utility model discloses a cleaning anti-blocking structure for a tube nest, which relates to the technical field of tube nest cleaning and comprises a bottom plate, the left part of the top end of the bottom plate is fixedly connected with a connecting plate, the right part of the top end of the bottom plate is fixedly connected with an adjusting mechanism, and the top end of the adjusting mechanism is fixedly connected with a lifting mechanism. A cleaning mechanism is fixedly connected to the right portion of the top end of the bottom plate, and the adjusting mechanism comprises a first motor and a connecting block. According to the cleaning anti-blocking structure for the tube nest, the second motor is started to drive the second threaded rod to rotate, meanwhile, the transmission belt is driven to rotate synchronously, the transmission belt drives the third threaded rod to rotate synchronously, and therefore the sliding block slides on the outer wall of the second threaded rod and the outer wall of the third threaded rod, the supporting plate is driven to move synchronously, and the cleaning tube is driven to move synchronously; when the height of the cleaning pipe is proper, the motor II is closed, and then the conical head of the cleaning pipe is aligned with the inlet of the tube nest, so that manual hand holding is avoided, the labor intensity of workers is reduced, and the practicability of the device is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of tube array cleaning, in particular to a cleaning and anti-blocking structure for tube array. Background Art

[0002] In the production process of polysilicon, heat exchangers are often used to cool or heat chlorosilane, among which tube-sheet heat exchangers with tubes are generally used. However, since the cooling water used in the heat exchanger is often exposed to the environment and may contain silt or microbial growth, or if the heat exchanger is damaged and chlorosilane leaks into the water, the cooling water reacts with the chlorosilane to generate solid silicon dioxide, which adheres to the tubes and causes the tubes to be blocked. Therefore, there is an urgent need for a cleaning tool for clearing the blockage of the heat exchanger tubes, which can realize the cleaning of the heat exchanger after the tubes are blocked, and avoid the blockage or scrapping of the heat exchanger tubes.

[0003] The existing technology has the following problems:

[0004] When cleaning the tubes of the heat exchanger in the prior art, a person needs to use a handheld high-pressure water gun to clean the inner wall of the tubes, which increases the labor intensity of the workers and also poses a safety hazard. At the same time, when cleaning the tubes in the prior art, the water used to clean the tubes is not filtered, resulting in impurities in the water that may clog the cleaning pipes, thereby affecting the cleaning work of the tubes and reducing the practicality of the device. Utility Model Content

[0005] The utility model provides a cleaning and anti-blocking structure for tube arrays to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A cleaning and anti-blocking structure for arrayed pipes, comprising a base plate, a connecting plate fixedly connected to the left portion of the top of the base plate, an adjusting mechanism fixedly connected to the right portion of the top of the base plate, a lifting mechanism fixedly connected to the top of the adjusting mechanism, a cleaning mechanism fixedly connected to the right portion of the top of the base plate, the adjusting mechanism comprising a motor 1 and a connecting block, the bottom end of the motor 1 being fixedly connected to the right portion of the top of the base plate, the lifting mechanism comprising two fixed boxes, the bottom end of the fixed boxes being fixedly connected to the top of the connecting block, the cleaning mechanism comprising a water tank, the bottom end of the water tank being fixedly connected to the right portion of the top of the base plate.

[0008] Preferably: the output end of the motor 1 is fixedly connected to a threaded rod 1, the left end of the threaded rod 1 is rotatably connected to the middle part of the right end of the connecting plate, the right part of the outer wall of the threaded rod 1 is threadedly connected to a connecting block, the bottom end of the connecting block is slidably connected to the top end of the base plate, the front and rear parts of the connecting block are both slidably connected to a guide rod, and the bottom end of the guide rod is fixedly connected to the top end of the base plate.

[0009] Preferably, the front and rear parts of the bottom end of the connecting block are fixedly connected with guide blocks, the outer wall of the guide block is slidably connected to the inner wall of the bottom plate, and the outer shape of the guide block is T-shaped.

[0010] Preferably: a second motor is fixedly connected to the bottom of the inner cavity of the fixed box at the rear, a second threaded rod is fixedly connected to the output end of the second motor, the top end of the second threaded rod is rotatably connected to the top end of the inner cavity of the rear fixed box, a transmission belt is transmission-connected to the bottom of the output end of the second motor, the front end of the transmission belt is transmitted by a third threaded rod, the top end of the third threaded rod is rotatably connected to the top end of the inner cavity of the front fixed box.

[0011] Preferably: the bottom of the threaded rod two and the threaded rod three are both threadedly connected with a slider, the outer wall of the slider is slidably connected to the bottom of the inner cavity of the fixed box, one end of the slider is fixedly connected to a support plate, one end of the support plate is slidably connected to the outer wall of the fixed box, and the top of the support plate is fixedly connected to a fixing rod.

[0012] Preferably: a water inlet is fixedly connected to the front portion of the top of the water tank, a fixing plate is fixedly connected to the top of the left end of the water tank, a water pump is fixedly connected to the middle portion of the top of the water tank, a water inlet pipe is fixedly connected to the input end of the water pump, a hose is fixedly connected to the output end of the water pump, and the top of the fixing plate is movably connected to the outer wall of the hose.

[0013] Preferably, a filter screen is fixedly connected to the top of the inner cavity of the water tank, and a middle portion of the filter screen is fixedly connected to the top of the water inlet pipe.

[0014] Preferably: a conical head is fixedly connected to the top of the hose, the outer wall of the conical head is fixedly connected to the top of the fixed rod, the left end of the conical head is fixedly connected to a fixed block, the left end of the conical head is fixedly connected to a cleaning tube in a circular array, the outer wall of the cleaning tube is fixedly connected to the inner wall of the fixed block, and the outer wall of the cleaning tube is provided with through holes in a linear array.

[0015] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0016] The utility model provides a cleaning and anti-blocking structure for arrayed pipes, which drives the second threaded rod to rotate by starting the second motor, and drives the transmission belt to rotate synchronously at the same time, and the transmission belt drives the third threaded rod to rotate synchronously, thereby making the slider slide on the outer walls of the second threaded rod and the third threaded rod, driving the support plate to move synchronously, thereby driving the cleaning pipe to move synchronously, when the height of the cleaning pipe is appropriate, turn off the second motor, and then align the conical head of the cleaning pipe with the inlet of the arrayed pipe, avoiding manual holding, reducing the labor intensity of workers, and increasing the practicality of the device.

[0017] The utility model provides a cleaning and anti-blocking structure for array tubes. Water is added into a water tank through a water inlet. When the water enters the water tank, it is filtered through a filter screen to filter out impurities in the water, thereby avoiding excessive impurities in the water, preventing the cleaning tube from being blocked, and avoiding affecting the cleaning effect when the array tubes are cleaned subsequently, thereby preventing the cleaning tube from being blocked. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the main view of the utility model;

[0019] Figure 2 It is a schematic diagram of the cutaway structure of the main view of the utility model;

[0020] Figure 3 For this utility model Figure 3 The enlarged structural diagram at A in the middle;

[0021] Figure 4 It is a structural schematic diagram of the adjustment mechanism of the utility model;

[0022] Figure 5 It is a structural schematic diagram of the cleaning mechanism of the utility model.

[0023] In the figure: 1. bottom plate; 11. connecting plate; 2. adjusting mechanism; 21. motor 1; 22. threaded rod 1; 23. connecting block; 24. guide rod; 25. guide block; 3. lifting mechanism; 31. fixed box; 32. motor 2; 33. threaded rod 2; 34. transmission belt; 35. threaded rod 3; 36. slider; 37. support plate; 38. fixed rod; 4. cleaning mechanism; 41. water tank; 42. water inlet; 421. fixing plate; 43. water pump; 44. filter; 45. water inlet pipe; 46. hose; 47. conical head; 48. fixing block; 49. cleaning pipe. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] like Figure 1 , Figure 2As shown, a cleaning and anti-blocking structure for arrayed pipes includes a base plate 1, a connecting plate 11 is fixedly connected to the left portion of the top of the base plate 1, an adjusting mechanism 2 is fixedly connected to the right portion of the top of the base plate 1, a lifting mechanism 3 is fixedly connected to the top of the adjusting mechanism 2, a cleaning mechanism 4 is fixedly connected to the right portion of the top of the base plate 1, the adjusting mechanism 2 includes a motor 21 and a connecting block 23, the bottom end of the motor 21 is fixedly connected to the right portion of the top of the base plate 1, the lifting mechanism 3 includes two fixed boxes 31, the bottom end of the fixed boxes 31 is fixedly connected to the top of the connecting block 23, and the cleaning mechanism 4 includes a water tank 41, and the bottom end of the water tank 41 is fixedly connected to the right portion of the top of the base plate 1.

[0026] The height of the cleaning pipe 49 is changed by the lifting mechanism 3. When the height is appropriate, the adjustment mechanism 2 and the cleaning mechanism 4 cooperate to clean the array of pipes to prevent the array of pipes from being blocked.

[0027] like Figure 2 As shown, the output end of the motor 21 is fixedly connected to a threaded rod 22, the left end of the threaded rod 22 is rotatably connected to the middle part of the right end of the connecting plate 11, the right part of the outer wall of the threaded rod 22 is threadedly connected to a connecting block 23, the bottom end of the connecting block 23 is slidably connected to the top end of the base plate 1, the front and rear parts of the connecting block 23 are both slidably connected to a guide rod 24, and the bottom end of the guide rod 24 is fixedly connected to the top end of the base plate 1.

[0028] By starting the motor 21, the threaded rod 22 is driven to rotate, so that the connecting block 23 moves on the outer surface of the threaded rod 22, and at the same time, the inner wall of the connecting block 23 slides on the outer wall of the guide rod 24, thereby driving the cleaning tube 49 to the inner wall of the array tube.

[0029] like Figure 2 , Figure 3 As shown, the front and rear parts of the bottom of the connecting block 23 are fixedly connected with the guide block 25, the outer wall of the guide block 25 is slidably connected with the inner wall of the bottom plate 1, and the outer shape of the guide block 25 is T-shaped.

[0030] When the connecting block 23 moves, it drives the guiding block 25 to slide synchronously on the inner wall of the bottom plate 1 , and the guiding block 25 limits the connecting block 23 so that the connecting block 23 can only move horizontally.

[0031] like Figure 2 , Figure 4 As shown, a motor 2 32 is fixedly connected to the bottom of the inner cavity of the rear fixed box 31, a threaded rod 2 33 is fixedly connected to the output end of the motor 2 32, the top of the threaded rod 2 33 is rotatably connected to the top of the inner cavity of the rear fixed box 31, a transmission belt 34 is transmission-connected to the bottom of the output end of the motor 2 32, the front of the transmission belt 34 is transmitted by a threaded rod 35, and the top of the threaded rod 35 is rotatably connected to the top of the inner cavity of the front fixed box 31.

[0032] By starting the second motor 32 , the second threaded rod 33 is driven to rotate, and the transmission belt 34 is driven to rotate synchronously. The transmission belt 34 drives the third threaded rod 35 to rotate synchronously, thereby causing the slider 36 to slide on the outer walls of the second threaded rod 33 and the third threaded rod 35 .

[0033] like Figure 2 , Figure 4 As shown, the bottom of the threaded rod 2 33 and the threaded rod 35 are both threadedly connected with a slider 36, the outer wall of the slider 36 is slidably connected to the bottom of the inner cavity of the fixed box 31, one end of the slider 36 is fixedly connected to a support plate 37, one end of the support plate 37 is slidably connected to the outer wall of the fixed box 31, and the top of the support plate 37 is fixedly connected to a fixing rod 38.

[0034] When the threaded rod 2 33 and the threaded rod 35 rotate, the support plate 37 is driven to move synchronously, the support plate 37 drives the fixed rod 38 and the fixed block 48 to move synchronously, and the fixed block 48 drives the cleaning tube 49 to move synchronously. When the height of the cleaning tube 49 is appropriate, the motor 2 32 can be turned off to adjust the height.

[0035] like Figure 2 , Figure 5 As shown, the front part of the top of the water tank 41 is fixedly connected to the water inlet 42, the top of the left end of the water tank 41 is fixedly connected to the fixing plate 421, the middle part of the top of the water tank 41 is fixedly connected to the water pump 43, the input end of the water pump 43 is fixedly connected to the water inlet pipe 45, the output end of the water pump 43 is fixedly connected to the hose 46, the top of the fixing plate 421 is movably connected to the outer wall of the hose 46, the top of the inner cavity of the water tank 41 is fixedly connected to the filter screen 44, and the middle part of the filter screen 44 is fixedly connected to the top of the water inlet pipe 45.

[0036] Water is added to the water tank 41 through the water inlet 42. When the water enters the water tank 41, it is filtered through the filter 44 to filter out impurities in the water, thereby avoiding excessive impurities in the water and preventing the subsequent cleaning pipe 49 from being blocked, thereby preventing the cleaning pipe 49 from being blocked. After that, the water pump 43 is started, and the water in the water tank 41 is pumped out through the water inlet pipe 45 and transported to the hose 46.

[0037] like Figure 2 , Figure 5 As shown, a conical head 47 is fixedly connected to the top of the hose 46, an outer wall of the conical head 47 is fixedly connected to the top of the fixing rod 38, a fixing block 48 is fixedly connected to the left end of the conical head 47, a cleaning tube 49 is fixedly connected to the left end of the conical head 47 in a circular array, an outer wall of the cleaning tube 49 is fixedly connected to the inner wall of the fixing block 48, and a through hole is opened in a linear array on the outer wall of the cleaning tube 49.

[0038] When water enters the hose 46, the hose 46 transports the water to the conical head 47, and the conical head 47 transports the water to the cleaning tube 49. The water is discharged from the through hole on the cleaning tube 49 to clean the inner wall of the tube array, achieving a cleaning effect.

[0039] The working principle of the utility model is as follows: when in use, water is added to the water tank 41 through the water inlet 42. When the water enters the water tank 41, it is filtered through the filter screen 44 to filter out impurities in the water, avoiding excessive impurities in the water and preventing the subsequent cleaning pipe 49 from being blocked, thereby preventing the cleaning pipe 49 from being blocked. After that, the device is adjusted by starting the motor 2 32 to drive the threaded rod 2 33 to rotate, and at the same time drive the transmission belt 34 to rotate synchronously, and the transmission belt 34 drives the threaded rod 35 to rotate synchronously, thereby making the slider 36 slide on the outer wall of the threaded rod 2 33 and the threaded rod 35, driving the support plate 37 to move synchronously, the support plate 37 drives the fixing rod 38 and the fixing block 48 to move synchronously, and the fixing block 48 drives the cleaning pipe 49 to move synchronously. When the height of the cleaning pipe 49 is appropriate, the motor 2 32 can be turned off, thereby achieving the effect of adjusting the height, and then the conical head of the cleaning pipe 49 can be aligned with the inlet of the array of tubes. , then start the motor 21 to drive the threaded rod 22 to rotate, so that the connecting block 23 moves on the outer surface of the threaded rod 22, and at the same time, the inner wall of the connecting block 23 slides on the outer wall of the guide rod 24, and the connecting block 23 drives the guide block 25 to slide on the inner wall of the bottom plate 1 synchronously, and the guide block 25 limits the connecting block 23 so that the connecting block 23 can only move horizontally, thereby driving the cleaning tube 49 to poke toward the inner wall of the array tube. During the poking process, the dirt on the inner wall of the array tube is loosened and falls off, thereby repeatedly making the cleaning tube 49 enter and exit the inner wall of the array tube. At the same time, start the water pump 43, and the water inlet pipe 45 draws water from the water tank 41 and transports it to the hose 46, and the hose 46 transports the water to the conical head 47, and the conical head 47 transports the water into the cleaning tube 49, and the water is discharged from the through hole on the cleaning tube 49, so as to clean the inner wall of the array tube, thereby achieving a cleaning effect, thereby greatly improving the user experience.

[0040] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A cleaning and anti-blocking structure for a tube array, comprising a bottom plate (1), characterized in that: The left portion of the top of the bottom plate (1) is fixedly connected to a connecting plate (11); the right portion of the top of the bottom plate (1) is fixedly connected to an adjusting mechanism (2); the top of the adjusting mechanism (2) is fixedly connected to a lifting mechanism (3); the right portion of the top of the bottom plate (1) is fixedly connected to a cleaning mechanism (4); the adjusting mechanism (2) comprises a motor 1 (21) and a connecting block (23); the bottom end of the motor 1 (21) is fixedly connected to the right portion of the top of the bottom plate (1); the lifting mechanism (3) comprises two fixed boxes (31); the bottom end of the fixed boxes (31) is fixedly connected to the top of the connecting block (23); the cleaning mechanism (4) comprises a water tank (41); the bottom end of the water tank (41) is fixedly connected to the right portion of the top of the bottom plate (1).

2. A cleaning and anti-blocking structure for tube arrays according to claim 1, characterized in that: The output end of the motor 1 (21) is fixedly connected to a threaded rod 1 (22); the left end of the threaded rod 1 (22) is rotatably connected to the middle part of the right end of the connecting plate (11); the right part of the outer wall of the threaded rod 1 (22) is threadedly connected to a connecting block (23); the bottom end of the connecting block (23) is slidably connected to the top end of the bottom plate (1); the front and rear parts of the connecting block (23) are both slidably connected to guide rods (24); the bottom end of the guide rod (24) is fixedly connected to the top end of the bottom plate (1).

3. A cleaning and anti-blocking structure for tube arrays according to claim 2, characterized in that: The front and rear parts of the bottom end of the connecting block (23) are both fixedly connected to a guide block (25), the outer wall of the guide block (25) is slidably connected to the inner wall of the bottom plate (1), and the outer shape of the guide block (25) is T-shaped.

4. A cleaning and anti-blocking structure for tube arrays according to claim 1, characterized in that: A second motor (32) is fixedly connected to the bottom of the inner cavity of the fixed box (31) at the rear, a second threaded rod (33) is fixedly connected to the output end of the second motor (32), a top end of the second threaded rod (33) is rotatably connected to the top end of the inner cavity of the fixed box (31) at the rear, a transmission belt (34) is transmission-connected to the bottom of the output end of the second motor (32), a front end of the transmission belt (34) is transmission-connected by a third threaded rod (35), a top end of the third threaded rod (35) is rotatably connected to the top end of the inner cavity of the fixed box (31) at the front.

5. A cleaning and anti-blocking structure for tube arrays according to claim 4, characterized in that: The bottoms of the threaded rods (33) and (35) are both threadedly connected to sliders (36); the outer wall of the sliders (36) is slidably connected to the bottom of the inner cavity of the fixed box (31); one end of the sliders (36) is fixedly connected to a support plate (37); one end of the support plate (37) is slidably connected to the outer wall of the fixed box (31); and the top of the support plate (37) is fixedly connected to a fixed rod (38).

6. The cleaning and anti-blocking structure for tube array according to claim 1, characterized in that: The front portion of the top of the water tank (41) is fixedly connected to a water inlet (42), the top of the left end of the water tank (41) is fixedly connected to a fixing plate (421), the middle portion of the top of the water tank (41) is fixedly connected to a water pump (43), the input end of the water pump (43) is fixedly connected to a water inlet pipe (45), the output end of the water pump (43) is fixedly connected to a hose (46), and the top of the fixing plate (421) is movably connected to the outer wall of the hose (46).

7. A cleaning and anti-blocking structure for tube arrays according to claim 6, characterized in that: A filter screen (44) is fixedly connected to the top of the inner cavity of the water tank (41), and a middle portion of the filter screen (44) is fixedly connected to the top of the water inlet pipe (45).

8. The cleaning and anti-blocking structure for tube array according to claim 6, characterized in that: A conical head (47) is fixedly connected to the top of the hose (46); an outer wall of the conical head (47) is fixedly connected to the top of the fixing rod (38); a fixing block (48) is fixedly connected to the left end of the conical head (47); a cleaning tube (49) is fixedly connected to the left end of the conical head (47) in a circular array; an outer wall of the cleaning tube (49) is fixedly connected to the inner wall of the fixing block (48); and through holes are formed on the outer wall of the cleaning tube (49) in a linear array.