Intelligent monitor for water meter

Through the double-layer potting and packaging technology, combined with the characteristics of soft silicone gel and hard polyurethane glue, the heat stress problem of water meter monitor motherboard is solved, the waterproof performance and service life is improved, and the production and maintenance process is simplified.

CN222231776UActive Publication Date: 2024-12-24HANGZHOU SHANKE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420739067.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-24
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The motherboard of the water meter monitor generates heat during operation, causing the polyurethane glue to be heated and stressed, affecting its service life. It is difficult to take into account the waterproof performance and motherboard protection in existing waterproofing measures.

Method used

The motherboard is encapsulated by double-layer potting glue (soft silicone gel and hard polyurethane glue). The motherboard is protected by installing glue filling grooves and baffles in the shell. The motherboard is protected by soft potting glue, and the hard potting glue is used as the outer layer seal. , improve waterproof performance and reduce stress influence.

Benefits of technology

It achieves better waterproof performance and extends the service life of the motherboard, while simplifying the production process and reducing production costs, facilitating battery replacement and reducing post-maintenance workload.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222231776U_ABST
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Abstract

The utility model relates to a communication device, and aims to provide an intelligent monitor for a water meter, which has the characteristics of good waterproof performance and long service life. According to the technical scheme, the intelligent monitor for the water meter comprises a monitor body, an antenna and a signal line, the monitor body comprises a shell, a mainboard and a battery, wherein the mainboard and the battery are arranged in the shell. The antenna is arranged on the shell; the signal lines comprise a first signal line for connecting the mainboard and the antenna and a plurality of second signal lines for connecting the mainboard and an external water meter; the electronic device is characterized in that the main board is packaged in the first shell of the shell through a double-layer pouring sealant.
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Description

Technical Field

[0001] The utility model relates to a communication device, in particular to an intelligent water meter monitor. Background Art

[0002] The water meter monitor is a communication device set between the water meter and the remote platform. The water meter data is transmitted to the water meter monitor via wired means, and the water meter monitor then transmits the data to the remote platform wirelessly. The use environment of the water meter monitor is usually relatively harsh, so it has high requirements for waterproofing and moisture resistance. Certain measures need to be taken to improve the waterproof performance, such as using potting glue (polyurethane glue) to encapsulate the mainboard.

[0003] However, the main board inside the water meter will generate heat when working, and polyurethane glue is a hard glue. When heated, it will produce stress to squeeze the main board. The main board will be easily damaged due to the stress for a long time, which affects its service life. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies in the above-mentioned background technology and to provide a water meter intelligent monitor, which should have the characteristics of good waterproof performance and long service life.

[0005] The technical solution of the utility model is:

[0006] The intelligent water meter monitor comprises a monitor body, an antenna and a signal line; the monitor body comprises a shell and a main board and a battery arranged in the shell; the antenna is installed on the shell; the signal line comprises a first signal line connecting the main board and the antenna and a plurality of second signal lines connecting the main board and an external water meter; the characteristic is that the main board is encapsulated in the first shell of the shell by a double-layer potting glue.

[0007] The first shell is provided with a glue potting groove and a baffle for closing the glue potting groove; the mainboard is encapsulated in the inner cavity composed of the glue potting groove and the baffle by soft potting glue; the inner cavity is encapsulated in the outer cavity composed of the first shell and the cover plate by hard potting glue.

[0008] The battery is arranged in the second shell of the housing; the battery is encapsulated in a glue potting barrel by hard potting glue, and the glue potting barrel is arranged in the second shell.

[0009] The soft potting glue is silicone gel; the hard potting glue is polyurethane glue.

[0010] The first shell is provided with a display screen and a transparent cover.

[0011] The second shell is arranged above the first shell.

[0012] The first shell is provided with a first wire hole and a second wire hole; a third wire hole is provided between the first shell and the second shell.

[0013] The mainboard is electrically connected to the antenna via a first signal line passing through a first wire hole; the mainboard is electrically connected to an external water meter via a second signal line passing through a second wire hole; and the battery is electrically connected to the mainboard via a wire passing through a third wire hole.

[0014] The first shell is equipped with a first cover plate; the second shell is equipped with a second cover plate.

[0015] The beneficial effects of the utility model are:

[0016] 1. The utility model adopts double-layer potting glue to seal the mainboard, making full use of the characteristics of different potting glues, which can not only ensure waterproof performance but also extend the service life of the mainboard;

[0017] 2. The utility model separates the required glue pouring grooves in the first shell by a partition (different from the previously independently arranged glue pouring boxes), which not only meets the glue pouring packaging requirements, but also simplifies the production process and reduces the production cost;

[0018] 3. The utility model adopts the top opening method to replace the battery, which is more convenient to operate and reduces the workload of later maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is one of the three-dimensional structural schematic diagrams of the utility model.

[0020] Figure 2 This is the second schematic diagram of the three-dimensional structure of the utility model.

[0021] Figure 3 It is a main structural schematic diagram of the utility model.

[0022] Figure 4 It is a schematic diagram of the top structure of the utility model.

[0023] Figure 5 It is a schematic diagram of the structure of the utility model when viewed from above.

[0024] Figure 6 yes Figure 3 Schematic diagram of the cross-sectional structure along the AA direction.

[0025] Figure 7 yes Figure 3 Schematic diagram of the cross-sectional structure along the BB direction.

[0026] Figure 8 It is one of the three-dimensional structural schematic diagrams of the shell of the utility model.

[0027] Fig. 9 This is the second three-dimensional structural schematic diagram of the shell of the utility model.

[0028] Fig.10 It is an exploded view of the utility model.

[0029] Figure numerals: monitor body 1, outer shell 1-1, partition 1-2, glue filling groove 1-3, first cover plate 1-4, second cover plate 1-5, first shell 1.1, second shell 1.2, inner cavity 1.3, outer cavity 1.4, antenna 2, first signal line 2-1, second signal line 2-2, first wire hole 2.1, second wire hole 2.2, third wire hole 2.3, main board 3, battery 4, baffle 5, glue filling bucket 6, display screen 7, transparent cover 8. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0031] like Figure 1 As shown, the water meter intelligent monitor includes a monitor body 1.

[0032] The monitor body comprises a housing 1-1, a main board 3, and a battery 4. An antenna 2 is installed on the side of the housing. The antenna is a rod-shaped antenna.

[0033] The housing has a signal line. The signal line includes a first signal line 2-1 and a plurality of second signal lines 2-2. The first signal line connects the mainboard with the antenna (sending water meter data to the remote platform via the antenna). The second signal line connects the mainboard with the external water meter (sending water meter water volume, pressure, temperature and other data to the water meter intelligent monitor). Figure 2 As shown, there are three second signal lines, each of which has multiple core wires built in, and can be connected to multiple external water meters at the same time.

[0034] The housing includes a first housing 1.1 and a second housing 1.2 which are isolated from each other. The bottom wall of the first housing is provided with a first wire hole 2.1 and a second wire hole 2.2. The side wall between the first housing and the second housing is provided with a third wire hole 2.3 (omitted in the figure). The mainboard is arranged in the first housing. The battery is arranged in the second housing, and the battery is used to supply power to the mainboard.

[0035] The second shell is arranged above and below the first shell, and the second shell is arranged above the first shell. The back of the first shell is open and is provided with a first cover plate 1-4 (fixed with bolts), a sealing ring is provided between the first shell and the first cover plate, and the top surface of the second shell is open and is provided with a second cover plate 1-5 (fixed with bolts), and a sealing ring is provided between the second shell and the second cover plate. Since the second cover plate is arranged on the top of the shell, the battery can be easily replaced.

[0036] The mainboard is encapsulated in the first housing by double-layer encapsulation glue. The battery is encapsulated in the encapsulation bucket 6 by hard encapsulation glue, and the encapsulation bucket is arranged in the second housing.

[0037] The double-layer potting glue includes hard potting glue and soft potting glue. The first shell is provided with a potting groove 1-3 and a baffle 5. The potting groove is formed by the partition 1-2 and the inner wall of the first shell. The baffle 5 is fixed in the first shell and presses the partition to seal the potting groove.

[0038] like Figure 7 As shown, the baffle separates the inner cavity of the first shell into two cavities: an inner cavity 1.3 surrounded by the partition, the baffle and the inner wall of the first shell, and an outer cavity 1.4 surrounded by the first cover plate, the baffle and the inner wall of the first shell.

[0039] The mainboard is encapsulated in the inner cavity by soft potting glue. The mainboard is installed in the potting tank and encapsulated by soft potting glue, and the soft potting glue submerges the mainboard. The inner cavity is encapsulated in the outer cavity by soft potting glue, and the hard potting glue submerges the baffle.

[0040] Since the outer cavity is close to the first cover plate, the opening between the first shell and the first cover plate is relatively large, and the sealing protection needs to be strengthened. Hard potting glue is used as the first-level sealing. The inner cavity is far away from the first cover plate, and soft potting glue is used as the second-level sealing. The double-layer potting glue sealing method is adopted, which greatly improves the waterproof performance. At the same time, the stress generated by the soft potting glue is small, and the mainboard is protected by the soft potting glue, which is not easy to be damaged, and the service life of the mainboard is extended. The stress generated by the hard potting glue is relatively large, and it is set on the outside and will not contact the mainboard, which also improves the waterproof performance.

[0041] Since the first wire hole, the second wire hole and the third wire hole are relatively small in size, the waterproof performance can be ensured by only using soft potting glue for protection. The first wire hole, the second wire hole and the third wire hole are all submerged in the soft potting glue for sealing.

[0042] The soft potting glue is made of silicone gel, and the hard potting glue is made of polyurethane glue.

[0043] The first shell of the housing is provided with a display screen 7 and a transparent cover 8. The display screen is electrically connected to the main board and is used to display the operation data of the water meter. The transparent cover serves as an infrared window for the external handheld device to communicate with the main board.

[0044] The mainboard is electrically connected to the antenna via a first signal line passing through the first wire hole. The mainboard is electrically connected to the external water meter via a second signal line passing through the second wire hole. The battery is electrically connected to the mainboard via a wire passing through the third wire hole.

[0045] One end of the first signal line extends into the first housing through the first line hole and is electrically connected to the mainboard, and the other end of the first signal line is electrically connected to the antenna. One end of the second signal line extends into the first housing through the second line hole and is electrically connected to the first mainboard, and the other end of the second signal line is electrically connected to the external water meter. The battery is electrically connected to the mainboard via a wire passing through the third line hole.

[0046] All components of the utility model are prior art and can be purchased from outside.

[0047] The preferred embodiments of the present invention are shown in the accompanying drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described in this specification. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

Claims

1. A water meter intelligent monitor, comprising a monitor body (1), an antenna (2), and a signal line; the monitor body comprises a housing (1-1) and a main board (3) and a battery (4) arranged in the housing; the antenna is mounted on the housing; the signal line comprises a first signal line (2-1) connecting the main board and the antenna and a plurality of second signal lines (2-2) connecting the main board and an external water meter; the characteristics are: The mainboard is encapsulated in the first shell (1.1) of the housing by means of a double-layer potting glue.

2. The water meter intelligent monitor according to claim 1, characterized in that: The first shell is provided with a glue potting groove (1-3) and a baffle (5) for closing the glue potting groove; the mainboard is encapsulated in an inner cavity (1.3) formed by the glue potting groove and the baffle by means of soft potting glue; and the inner cavity is encapsulated in an outer cavity (1.4) formed by the first shell and the cover plate by means of hard potting glue.

3. The water meter intelligent monitor according to claim 2, characterized in that: The battery is arranged in a second shell (1.2) of the outer shell; the battery is encapsulated in a glue potting barrel (6) by means of hard potting glue, and the glue potting barrel is arranged in the second shell.

4. The water meter intelligent monitor according to claim 3, characterized in that: The soft potting glue is silicone gel; the hard potting glue is polyurethane glue.

5. The water meter intelligent monitor according to claim 4, characterized in that: The first shell is provided with a display screen (7) and a transparent cover (8).

6. The water meter intelligent monitor according to claim 5, characterized in that: The second shell is arranged above the first shell.

7. The water meter intelligent monitor according to claim 6, characterized in that: The first shell is provided with a first wire hole (2.1) and a second wire hole (2.2); and a third wire hole (2.3) is provided between the first shell and the second shell.

8. The water meter intelligent monitor according to claim 7, characterized in that: The mainboard is electrically connected to the antenna via a first signal line passing through a first wire hole; the mainboard is electrically connected to an external water meter via a second signal line passing through a second wire hole; and the battery is electrically connected to the mainboard via a wire passing through a third wire hole.

9. The water meter intelligent monitor according to claim 8, characterized in that: The first shell is provided with a first cover plate (1-4); the second shell is provided with a second cover plate (1-5).