Fabric gram weight instrument

Through the weighing and image acquisition mechanism of the fabric weight meter and combined with transparent silk flattening technology, the existing fabric weight meter detection problems are solved, and convenient and accurate fabric weight meter detection is achieved.

CN222231826UActive Publication Date: 2024-12-24SHAOXING JENNY DIGITAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420932105.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-24
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing fabric weight gauge is cumbersome to inspect, and requires cutting fabrics, and it is difficult to detect small or irregular fabrics, affecting accuracy.

Method used

A fabric weight meter was designed, including a weighing mechanism and an image acquisition mechanism. It uses a weight sensor and transparent wire to flatten the fabric. The fabric area is calculated through the image sensor to avoid cutting, and the weight gram data is calculated through the formula.

Benefits of technology

It realizes convenient and accurate fabric weight detection, avoids fabric waste and detection deviation, and is suitable for small or irregular fabrics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fabric gram weight instrument which comprises a box body, a weighing mechanism and an image acquisition mechanism are arranged in the box body, the weighing mechanism comprises a weight sensor and a back plate installed on the weight sensor, the weight sensor is provided with a plurality of silk threads capable of abutting against the back plate downwards, and the image acquisition mechanism is arranged on the back plate. And an image sensor of the image acquisition mechanism is positioned above the back plate. The to-be-detected fabric is placed on the back plate, the image sensor is used for shooting the fabric and calculating the area of the fabric, so that the fabric does not need to be cut, the waste of the fabric is avoided, and the area of the fabric which is small in area and even irregular in outline can be calculated, so that the subsequent gram weight detection operation is facilitated; the weight of the fabric is measured through the weight sensor, and gram weight data of the fabric is calculated through a formula, so that the gram weight of the fabric is detected more conveniently and accurately.
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Description

Technical Field

[0001] The utility model relates to the field of fabric detection, in particular to a fabric weight meter. Background Art

[0002] Fabric weight is an important technical indicator for evaluating fabrics. It will affect the thickness, feel and strength of the fabric. Therefore, it is usually necessary to test the fabric weight before large-scale production.

[0003] At present, when testing the weight of fabrics on the market, the fabrics need to be laid flat and a certain area of ​​fabrics need to be cut, and then the fabrics need to be weighed using an electronic weight scale, and finally the weight data of the fabrics are converted. However, when testing the weight of fabrics in the above way, the matching cutting tools must be used, and the fabrics need to be cut every time the weight is tested, which makes the weight testing operation more cumbersome; and in other cases, the customer only provides a small area of ​​sample fabrics, which makes the cutting of fabrics more difficult, and once the cutting is deviated, it will affect the accuracy of fabric testing, and then affect the subsequent production of fabrics. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a fabric weight meter.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A fabric weight meter comprises a box body, wherein a weighing mechanism and an image acquisition mechanism are arranged in the box body, wherein the weighing mechanism comprises a weight sensor and a back plate mounted on the weight sensor, wherein the weight sensor is provided with a plurality of silk threads capable of abutting downward against the back plate, and the image sensor of the image acquisition mechanism is located above the back plate.

[0007] Preferably, the weighing mechanism also includes a bracket arranged on the outer periphery of the back plate, the weight sensor is equipped with a vertically arranged limit rod, the bracket is slidably installed on the limit rod up and down, the bracket is equipped with a connecting block that can slide horizontally, and the wire is installed on two oppositely arranged connecting blocks.

[0008] Preferably, the bracket is provided with sliding grooves one which are distributed parallel to each other, and the connecting block is slidably installed in the sliding groove one.

[0009] Preferably, a connecting column is detachably mounted on the upper portion of the connecting block, and the connecting column passes through the bracket upwards.

[0010] Preferably, the bracket is provided with a second slide groove, and the connecting column is abutted and installed in the second slide groove.

[0011] Preferably, a plurality of ridges are provided on the outer periphery of the connecting column.

[0012] Preferably, the silk thread is a transparent silk thread.

[0013] Preferably, the image acquisition mechanism comprises a screw rod and a slide rod which are arranged perpendicular to each other, the slide rod is mounted on the screw rod, and the image sensor is mounted on the slide rod.

[0014] Preferably, an inclined mounting plate is provided in the box, and a downwardly disposed lamp body is mounted on the mounting plate.

[0015] Preferably, a control panel is installed on the upper part of the box body, and a display screen, connection holes and a plurality of buttons are installed on the control panel.

[0016] The beneficial effects of the utility model are:

[0017] 1. By placing the fabric to be tested on the backboard, the image sensor is used to shoot the fabric and calculate the area of ​​the fabric, so there is no need to cut the fabric, avoiding waste of fabric. It can also calculate the area of ​​fabrics with small areas or even irregular contours, so as to facilitate subsequent weight detection operations;

[0018] 2. Measure the weight of the fabric through the weight sensor, and calculate the weight data of the fabric through the formula, so as to make the detection of the fabric weight more convenient and accurate;

[0019] 3. By setting a silk thread on the back panel, use the silk thread to press the fabric down to flatten it, and then perform area detection on the fabric, it can avoid the deviation of the fabric area measurement data due to uneven fabric wrinkles, which will cause inaccurate weight detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The three-dimensional Figure 1 ;

[0021] Figure 2 The three-dimensional Figure 2 ;

[0022] Figure 3 It is a three-dimensional diagram of the weighing mechanism of the utility model;

[0023] Figure 4 It is an exploded schematic diagram of the weighing mechanism of the utility model;

[0024] Figure 5 It is a cross-sectional schematic diagram of the weighing mechanism of the utility model;

[0025] Figure 6 This is a structural schematic diagram of the connection block of the utility model;

[0026] Figure 7The figure is a schematic diagram of the matching of the silk thread and the fabric of the utility model. Figure 1 ;

[0027] Figure 8 The figure is a schematic diagram of the matching of the silk thread and the fabric of the utility model. Figure 2 .

[0028] In the figure: box 1, chamber 11, mounting plate 12, lamp body 13, weighing mechanism 2, weight sensor 21, back plate 22, limit rod 23, bracket 24, through hole 241, slide groove 1 242, slide groove 243, connecting block 25, connecting column 251, ridge 252, wire 26, image acquisition mechanism 3, driving member 31, screw rod 32, guide rod 33, slide rod 34, slider 35, image sensor 36, control panel 4, display screen 41, button 42, connection hole 43, fabric 5. DETAILED DESCRIPTION

[0029] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments:

[0030] In the description of this specification, the directions or positional relationships indicated by the terms "up", "down", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or unit referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as a limitation on the present invention.

[0031] like Figures 1 to 8 As shown, a fabric weight meter includes a box body 1, in which a weighing mechanism 2 and an image acquisition mechanism 3 are arranged. Specifically, a chamber 11 is opened inside the box body 1, and the image acquisition mechanism 3 and the weighing mechanism 2 are installed in the chamber 11 up and down. The box body 1 can also be provided with a rotatably installed door panel to open or close the chamber 11.

[0032] The weighing mechanism 2 includes a weight sensor 21 and a back plate 22 mounted on the weight sensor 21 . The back plate 22 is used to place the fabric 5 to be tested, and the weight sensor 21 is used to measure the weight of the fabric 5 .

[0033] refer to Figure 1 , Figure 2 As shown, the image sensor 36 of the image acquisition mechanism 3 is located above the back plate 22. The image acquisition mechanism 3 includes a screw rod 32 and a slide rod 34 which are arranged perpendicular to each other. The slide rod 34 is mounted on the screw rod 32. The image sensor 36 is mounted on the slide rod 34 so that the image sensor 36 can be adjusted in a horizontal plane in a forward, backward, left, and right manner (in degrees). Figure 1As an example, the image sensor 36 can be moved to the position just above the fabric 5 to be detected for shooting, so that the area measurement of the fabric 5 is more accurate.

[0034] Specifically, a driving member 31 is installed in the chamber 11. The driving member 31 can be a motor. The driving member 31 drives the screw rod 32 to rotate. A guide rod 33 arranged parallel to the screw rod 32 is also installed in the chamber 11. The two ends of the slide rod 34 are respectively installed on the screw rod 32 and the guide rod 33. The screw rod 32 rotates to drive the slide rod 34 to move forward and backward, that is, drives the image sensor 36 installed on the slide rod 34 to move forward and backward.

[0035] A slider 35 is slidably mounted on the slide bar 34 , and the image sensor 36 is fixedly mounted on the slider 35 and can shoot downward the fabric 5 placed on the back plate 22 . The slider 35 can be displaced along the length direction of the slide bar 34 to drive the image sensor 36 to move left and right.

[0036] An obliquely mounted mounting plate 12 is disposed in the box body 1 , and a downwardly disposed lamp body 13 is mounted on the mounting plate 12 . The lamp body 13 illuminates the interior of the box body 1 to enhance the brightness of the image captured by the image sensor 36 .

[0037] By cooperating with the screw rod 32 and the slider 35, the image sensor 36 can be displaced to any position above the back plate 22 for shooting, so as to calculate the area of ​​the fabric 5 to be detected, so that there is no need to cut the fabric 5, thereby avoiding the waste of the fabric 5. It is also possible to calculate the area of ​​the fabric 5 with a smaller area or even irregular contours, so as to facilitate the subsequent gram weight detection operation.

[0038] refer to Figure 1 , Figure 3 , Figure 4 , Figure 5 As shown, the weight sensor 21 is provided with a plurality of wires 26 capable of downwardly abutting against the back plate 22. Specifically, a vertically arranged limit rod 23 is installed on the weight sensor 21, and the limit rod 23 is distributed at the four corners of the upper end surface of the sensor 21. A bracket 24 is provided on the outer periphery of the back plate 22, and the bracket 24 is a hollow frame structure with a hollow middle portion. The back plate 22 and the bracket 24 are distributed at intervals, and the bracket 24 is provided with a through hole 241 corresponding to the position of the limit rod 23. The through hole 241 cooperates with the limit rod 23 so that the bracket 24 can be slid up and down and installed on the limit rod 23.

[0039] refer to Figure 4 , Figure 5As shown, the bracket 24 is provided with slide grooves 242 which are distributed parallel to each other, and the connecting block 25 is slidably installed in the slide groove 242. The bracket 24 is provided with a connecting block 25 which can slide horizontally, that is, the connecting block 25 can slide along the length direction of the slide groove 242. The wire 26 is installed on two oppositely arranged connecting blocks 25. The wire 26 is a transparent wire. In order to reduce the interference of the wire 26 on the area measurement of the image acquisition mechanism 3, the diameter of the wire 26 can be designed to be less than 1MM.

[0040] refer to Figure 3 As shown, the bracket 24 slides downward until the wire 26 abuts against the back plate 22 , at which time the weight measured by the weight sensor 21 is reset; after the fabric 5 to be tested is placed on the back plate 22 , the weight measured by the weight sensor 21 is the actual weight of the fabric 5 .

[0041] The weight of the fabric 5 is then measured by the weight sensor 21, and the gram weight data of the fabric 5 is calculated by a formula, so that the detection of the gram weight of the fabric 5 is more convenient and accurate.

[0042] refer to Figure 5 , Figure 6 As shown, a connecting column 251 is detachably mounted on the upper portion of the connecting block 25 , and a plurality of ridges 252 are arranged on the outer periphery of the connecting column 251 . The connecting column 251 and the connecting block 25 are screwed together by threads.

[0043] The connecting column 251 passes through the bracket 24 upward. Specifically, the bracket 24 is provided with a second slide groove 243. The connecting column 251 passes through the bracket 24 upward through the second slide groove 243. The connecting column 251 is abutted and installed in the second slide groove 243. The connecting column 251 can be displaced along the length direction of the second slide groove 243, that is, the connecting column 251 is displaced to drive the connecting block 25 to move synchronously, thereby driving the wire 26 to move.

[0044] refer to Figure 7 , Figure 8 As shown, Figure 7 The arrow in the figure is the displacement direction of the thread 26. The thread 26 first presses down the fabric 5 placed on the back plate 22, and then the fabric 5 to be tested is smoothed and flattened by the displacement thread 26 (refer to Figure 8 The state of the fabric) is used to ensure the accuracy of the fabric 5 area measurement and gram weight detection, and to avoid the situation where the fabric 5 is affected by the uneven folds of the fabric 5, which may affect the fabric 5 shooting and area calculation, resulting in deviations in the fabric 5 area measurement data and inaccurate gram weight detection.

[0045] A control panel 4 is installed on the upper part of the box body 1, and a display screen 41, a connection hole 43 and a plurality of buttons 42 are installed on the control panel 4. The display screen 41 is used to display the gram weight data of the fabric 5 detected each time, and the connection hole 43 can be used to connect a data cable to derive the detection data of the gram weight of the fabric 5.

[0046] The buttons 42 include a start button, an off button, a reset button, and a detection button. The start button is used to start the device, the off button is used to shut down the device, the reset button is used to reset the weight measured by the weight sensor 21 and reset the detected weight to zero, and the detection button is used to calculate the area of ​​the fabric 5 calculated by the image sensor 36 and the weight of the fabric 5 measured by the reset weight sensor 21 to display the gram weight detection data on the display screen 41.

[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fabric weight meter, comprising a box (1), characterized in that: A weighing mechanism (2) and an image acquisition mechanism (3) are arranged in the box body (1); the weighing mechanism (2) comprises a weight sensor (21) and a back plate (22) mounted on the weight sensor (21); the weight sensor (21) is provided with a plurality of wires (26) capable of abutting against the back plate (22) downward; and the image sensor (36) of the image acquisition mechanism (3) is located above the back plate (22).

2. A fabric weight meter as claimed in claim 1, characterized in that: The weighing mechanism (2) further comprises a bracket (24) arranged on the periphery of the back plate (22); a vertically arranged limit rod (23) is installed on the weight sensor (21); the bracket (24) is slidably installed on the limit rod (23) up and down; a connecting block (25) capable of horizontal sliding is installed on the bracket (24); and the wire (26) is installed on two oppositely arranged connecting blocks (25).

3. A fabric weight meter as claimed in claim 2, characterized in that: The bracket (24) is provided with sliding grooves (242) which are distributed parallel to each other, and the connecting block (25) is slidably installed in the sliding grooves (242).

4. A fabric weight meter as claimed in claim 2, characterized in that: A connecting column (251) is detachably mounted on the upper portion of the connecting block (25), and the connecting column (251) passes through the bracket (24) upwards.

5. A fabric weight meter as claimed in claim 4, characterized in that: The bracket (24) is provided with a second slide groove (243), and the connecting column (251) is abutted and installed in the second slide groove (243).

6. A fabric weight meter as claimed in claim 4, characterized in that: A plurality of ridges (252) are arranged on the outer periphery of the connecting column (251).

7. A fabric weight meter as claimed in claim 1, characterized in that: The silk thread (26) is a transparent silk thread.

8. A fabric weight meter as claimed in claim 1, characterized in that: The image acquisition mechanism (3) comprises a screw rod (32) and a slide rod (34) which are arranged perpendicular to each other; the slide rod (34) is mounted on the screw rod (32); and the image sensor (36) is mounted on the slide rod (34).

9. A fabric weight meter as claimed in claim 1, characterized in that: An inclined mounting plate (12) is arranged in the box body (1), and a lamp body (13) arranged downward is mounted on the mounting plate (12).

10. A fabric weight meter according to claim 1, characterized in that: A control panel (4) is installed on the upper part of the box body (1), and a display screen (41), a connection hole (43) and a plurality of buttons (42) are installed on the control panel (4).