Air tightness detection device for plate heat exchanger

By designing devices that include testing components such as base, sealed base, support frame, conveyor frame and hydraulic cylinder, the problems of long airtightness detection time and product drop are solved, and fast and convenient inspection and replacement are achieved. , improves detection efficiency and safety.

CN222231952UActive Publication Date: 2024-12-24HUBEI ENIBO MACHINERY EQUIPMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421080188.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2024-12-24
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing plate heat exchanger airtightness detection device has increased the detection time due to the combination of multiple transmission mechanisms, which reduces the product detection speed, and the unstable lifting mechanism is prone to falling off the product.

Method used

A device including a detection base, a seal base, a support frame, a conveyor rack, a conveyor roller, a detection transfer assembly and a detection lift assembly is designed to achieve fast and convenient transmission and replacement of plate heat exchangers through hydraulic cylinders and servo motors to ensure Balanced and stable transmission.

Benefits of technology

It significantly accelerates the airtight detection speed of plate heat exchangers, reduces worker operating time, and avoids the risk of product drop, improving detection efficiency and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222231952U_ABST
    Figure CN222231952U_ABST
Patent Text Reader

Abstract

The utility model discloses an air tightness detection device for a plate heat exchanger, relates to the technical field of air tightness detection, and solves the problems that a plurality of transmission mechanisms are matched to lift the plate heat exchanger to a corresponding height to be assembled with a detection box at present, a certain time is consumed due to the matched use of the plurality of transmission mechanisms, and the detection efficiency is high. The technical problems that the air tightness detection time of the plate heat exchanger is affected, the detection time of workers is increased, the detection speed of products is reduced, and the products are prone to falling off due to an unstable lifting mechanism in the transmission process are solved. Comprising a detection base, and a sealing base is fixedly mounted at the top of the detection base; according to the utility model, the detected plate heat exchanger can be quickly and conveniently pushed to the top of the transmission chain plate to be moved out, and the plate heat exchanger can be quickly and conveniently replaced, so that the airtightness detection speed of the plate heat exchanger can be accelerated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of air tightness detection, in particular to an air tightness detection device for a plate heat exchanger. Background Art

[0002] The plate heat exchanger is composed of stamped concave-convex stainless steel plates. The concave-convex patterns between two adjacent plates are 180 degrees relative to each other. Therefore, the concave-convex ridges between the two plates of the plate heat exchanger form staggered contact points. After the contact points are combined by vacuum welding, a high-pressure resistant staggered flow structure of the plate heat exchanger is formed. These staggered flow structures cause strong turbulence of the cold and hot fluids in the plate heat exchanger to achieve a high heat exchange effect. According to the "Plate Heat Exchanger Air Tightness Detection Device" provided by China Patent Authorization Announcement No. CN216869903U, through the setting of the moving plate, the first L-shaped plate, the second L-shaped plate, the motor, the threaded rod, the slide plate, the mounting plate, the electric telescopic rod and the push plate, the motor drives the threaded rod to move. The rod rotates to move the slide plate upwards. After the plate heat exchanger is moved to a suitable position, the electric telescopic rod drives the push plate to push the plate heat exchanger. The plate heat exchanger slides to the upper end of the moving plate and moves to the upper end of the support plate. The plate heat exchanger can be moved to the detection position autonomously, which reduces the workload of the staff and improves the detection efficiency. However, the plate heat exchanger is lifted to a corresponding height and assembled with the detection box by the cooperation of multiple transmission mechanisms. Due to the coordinated use of multiple transmission mechanisms, it takes a certain amount of time, which affects the airtight detection time of the plate heat exchanger, increases the detection time of the workers, reduces the detection speed of the product, and the unstable lifting mechanism is prone to cause the product to fall during the transmission process.

[0003] Therefore, an air tightness detection device for a plate heat exchanger is designed to solve the above problems. Utility Model Content

[0004] The utility model provides an air tightness detection device for a plate heat exchanger, which solves the technical problem that a plurality of transmission mechanisms are used in coordination to lift the plate heat exchanger to a corresponding height for assembly with a detection box, a certain amount of time is required due to the coordinated use of a plurality of transmission mechanisms, which affects the air tightness detection time of the plate heat exchanger, increases the detection time of workers, reduces the detection speed of the product, and the product is easily dropped due to the unstable lifting mechanism during the transmission process.

[0005] In order to solve the above technical problems, the utility model provides a plate heat exchanger air tightness detection device, including a detection base, a sealing base is fixedly installed on the top of the detection base, a detection sleeve is provided on the top of the sealing base, two support frames are fixedly installed on the top of the detection base, conveying frames are fixedly installed inside the two support frames, conveying rollers are rotatably sleeved inside the two conveying frames, conveying chain plates are rotatably sleeved between the two conveying rollers, and the two conveying chain plates are located in the same horizontal plane, a detection transfer assembly is provided inside the sealing base, and a detection lifting assembly is provided at the bottom of the detection base.

[0006] Preferably, a detection support plate is movably sleeved inside the sealing base, and the detection support plate is sleeved with the detection sleeve box.

[0007] Preferably, the detection transfer assembly includes an adapter frame, a rotating shaft rod, a tilting slide, a servo hydraulic cylinder and a push-up ball. The adapter frame is fixedly installed inside the sealing base. Two rotating shaft rods are rotatably sleeved inside the adapter frame. One end of the two rotating shaft rods are fixedly connected to the detection support plate. The bottom of the detection support plate is fixedly installed with a tilting slide. The sealing base is fixedly installed with a servo hydraulic cylinder. The hydraulic support rod inside the servo hydraulic cylinder is fixedly sleeved with a push-up ball, and the outer wall of the push-up ball is in contact with the bottom of the tilting slide.

[0008] Preferably, the detection lifting assembly includes a pushing frame, a reset spring, a servo motor, a flip frame, a transfer rod, a pushing cam and a transmission belt; the pushing frame is movably sleeved on the outside of the detection base; two reset springs are fixedly installed between the pushing frame and the detection base; the two reset springs are symmetrically distributed around the axis of the pushing frame; a flip frame is fixedly installed on the bottom of the detection base; a transfer rod is rotatably sleeved on the inside of the flip frame; a pushing cam is fixedly sleeved on the outside of the transfer rod; the outer wall of the pushing cam is in contact with the inner wall of the pushing frame; a servo motor is fixedly installed on the bottom of the detection base; a transmission belt is rotatably sleeved between the transfer rod and the output end of the servo motor.

[0009] Preferably, a motor frame is fixedly mounted on the bottom of the detection base, and the servo motor is fixed to the bottom of the detection base through the motor frame.

[0010] Preferably, four fixing frames are fixedly installed on the outer side of the detection base, a movable cylinder is fixedly installed inside each of the fixing frames, and the pushing frame is movably connected with the detection base through the movable cylinder.

[0011] Compared with the related art, the plate heat exchanger air tightness detection device provided by the utility model has the following beneficial effects:

[0012] The utility model provides a plate heat exchanger air tightness detection device, which has two support frames fixedly installed on the top of the detection base to balance the conveying frame, cooperates with the two conveying frames to drive and support the conveying chain plate through two conveying rollers inside, so that the plate heat exchanger is driven and transported, and then cooperates with the inside of the sealing base to rotatably support the detection support plate through an adapter frame, and then an inclined slide plate is fixedly installed at the bottom of the detection support plate, and a servo hydraulic cylinder is fixedly installed inside the sealing base, so that a push-up ball is fixedly installed on one end of the hydraulic support rod inside the servo hydraulic cylinder, so that the push-up ball contacts the inclined slide plate, so that the detected plate heat exchanger can be quickly and conveniently pushed to the transmission chain The top of the plate is moved out; the push-up frame is movably sleeved on the outside of the detection base, and the detection sleeve is connected to the push-up frame, and a flip frame is fixedly installed on the bottom of the detection base, and then the push-up convex disc is rotatably sleeved so that the outer wall of the push-up convex disc contacts the inner wall of the push-up frame, and then a motor frame is fixedly installed on the bottom of the detection base to fix the servo motor, and then a transmission belt is rotatably sleeved between the output end of the servo motor and the adapter rod, thereby operating the servo motor to push up the detection sleeve, so that the detection sleeve is separated from the sealing base, thereby realizing fast and convenient replacement of the plate heat exchanger, thereby accelerating the airtight detection speed of the plate heat exchanger. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the structure of the utility model in cross section;

[0015] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;

[0016] Figure 4 For this utility model Figure 2 Schematic diagram of the enlarged structure at point B.

[0017] Numbers in the figure: 1. detection base; 2. sealing base; 3. detection sleeve; 4. support frame; 5. conveying frame; 6. detection transfer assembly; 601. adapter frame; 602. rotating shaft rod; 603. tilting slide plate; 604. servo hydraulic cylinder; 605. push-up ball; 7. conveying roller; 8. fixed frame; 9. detection lifting assembly; 901. push-up frame; 902. reset spring; 903. servo motor; 904. flip frame; 905. adapter rod; 906. push-up cam; 907. transmission belt; 10. movable cylinder; 11. conveying chain plate; 12. motor frame; 13. detection support plate. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0019] Embodiment 1, by Figure 1-4 The utility model includes a detection base 1, a sealing base 2 is fixedly installed on the top of the detection base 1, a detection sleeve 3 is provided on the top of the sealing base 2, two support frames 4 are fixedly installed on the top of the detection base 1, conveying frames 5 are fixedly installed inside the two support frames 4, conveying rollers 7 are rotatably sleeved inside the two conveying frames 5, conveying chain plates 11 are rotatably sleeved between the two conveying rollers 7, and the two conveying chain plates 11 are located in the same horizontal plane, a detection transfer assembly 6 is provided inside the sealing base 2, and a detection lifting assembly 9 is provided at the bottom of the detection base 1.

[0020] Embodiment 2, on the basis of embodiment 1, a detection support plate 13 is movably sleeved inside the sealing base 2, and the detection support plate 13 is sleeved with the detection sleeve box 3, thereby supporting the entering plate heat exchanger.

[0021] Embodiment 3, on the basis of embodiment 2, the detection transfer assembly 6 includes an adapter frame 601, a rotating shaft rod 602, a tilting slide 603, a servo hydraulic cylinder 604 and a push-up ball 605, the adapter frame 601 is fixedly installed inside the sealing base 2, and two rotating shaft rods 602 are rotatably sleeved inside the adapter frame 601, one end of the two rotating shaft rods 602 are fixedly connected to the detection support plate 13, and the bottom of the detection support plate 13 is fixedly installed with a tilting slide 603, and the servo hydraulic cylinder 604 is fixedly installed inside the sealing base 2, and the hydraulic support rod inside the servo hydraulic cylinder 604 is fixedly sleeved with a push-up ball 605, and the outer wall of the push-up ball 605 is in contact with the bottom of the tilting slide 603, so that the plate heat exchanger after detection can be quickly and conveniently pushed to the top of the transmission chain plate 11 for removal.

[0022] Embodiment 4, on the basis of embodiment 1, the detection lifting assembly 9 includes a push-up frame 901, a reset spring 902, a servo motor 903, a flip frame 904, a transfer rod 905, a push-up convex plate 906 and a transmission belt 907, the outer movably sleeved push-up frame 901 of the detection base 1, two reset springs 902 are fixedly installed between the push-up frame 901 and the detection base 1, and the two reset springs 902 are symmetrically distributed with the axis of the push-up frame 901 as the center, and the bottom of the detection base 1 is fixedly installed with a flip frame 904, and the inner part of the flip frame 904 A transfer rod 905 is rotatably sleeved, and a push-up cam 906 is fixedly sleeved on the outside of the transfer rod 905. The outer wall of the push-up cam 906 contacts the inner wall of the push-up frame 901. A servo motor 903 is fixedly installed on the bottom of the detection base 1. A transmission belt 907 is rotatably sleeved between the transfer rod 905 and the output end of the servo motor 903, so that the detection sleeve 3 can be pushed up, so that the detection sleeve 3 is separated from the sealing base 2, so that the plate heat exchanger can be quickly and conveniently replaced, thereby accelerating the airtight detection speed of the plate heat exchanger.

[0023] Embodiment 5, based on embodiment 4, a motor frame 12 is fixedly installed at the bottom of the detection base 1, and the servo motor 903 is fixed to the bottom of the detection base 1 through the motor frame 12, thereby fixing the servo motor 903 at the bottom of the detection base 1.

[0024] Embodiment 6, on the basis of embodiment 4, four fixing frames 8 are fixedly installed on the outer side of the detection base 1, and a movable cylinder 10 is fixedly installed inside each fixing frame 8. The pushing frame 901 is movably connected with the detection base 1 through the movable cylinder 10, so that the pushing frame 901 can be lifted and lowered on the outside of the detection base 1.

[0025] Working principle: First, a sealing base 2 is fixedly installed on the top of the detection base 1, and a detection sleeve 3 is provided on the top of the sealing base 2, so that the plate heat exchanger can be tested for airtightness. Secondly, two support frames 4 are fixedly installed on the top of the detection base 1 to balance the conveying frame 5, and the conveying chain plate 11 is driven and supported by two conveying rollers 7 inside the two conveying frames 5, so that the plate heat exchanger is driven and transported, and then the detection support plate 13 is rotationally supported by the adapter frame 601 inside the sealing base 2. Secondly, an inclined slide plate 603 is fixedly installed at the bottom of the detection support plate 13, and a servo hydraulic cylinder 604 is fixedly installed inside the sealing base 2, so that a push-up ball 605 is fixedly installed on one end of the hydraulic support rod inside the servo hydraulic cylinder 604, so that the push-up ball 605 contacts the inclined slide plate 603, so as to quickly and conveniently push the tested plate heat exchanger to the top of the transmission chain plate 11. The detection base 1 is fixed with four movable cylinders 10 through the fixed frame 8, and then the push-up frame 901 is movably sleeved, so that the detection sleeve 3 is connected to the push-up frame 901, and a flip frame 904 is fixedly installed at the bottom of the detection base 1, and a transfer rod 905 is rotatably sleeved inside the flip frame 904, and then the push-up convex plate 906 is rotatably sleeved, so that the outer wall of the push-up convex plate 906 contacts the inner wall of the push-up frame 901, and then a motor frame 12 is fixedly installed at the bottom of the detection base 1, and then the servo motor 903 is fixedly supported, and then a transmission belt 907 is rotatably sleeved between the output end of the servo motor 903 and the transfer rod 905, thereby operating the servo motor 903 to push up the detection sleeve 3, so that the detection sleeve 3 is separated from the sealing base 2, so as to realize fast and convenient replacement of the plate heat exchanger, thereby accelerating the airtight detection speed of the plate heat exchanger.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A plate heat exchanger air tightness detection device, comprising a detection base (1), characterized in that: A sealing base (2) is fixedly installed on the top of the detection base (1), and a detection sleeve (3) is provided on the top of the sealing base (2). Two support frames (4) are fixedly installed on the top of the detection base (1), and conveying frames (5) are fixedly installed inside the two support frames (4). Conveying rollers (7) are rotatably sleeved inside the two conveying frames (5), and conveying chain plates (11) are rotatably sleeved between the two conveying rollers (7). The two conveying chain plates (11) are located on the same horizontal plane. A detection transfer component (6) is provided inside the sealing base (2), and a detection lifting component (9) is provided at the bottom of the detection base (1).

2. A plate heat exchanger air tightness detection device according to claim 1, characterized in that: A detection support plate (13) is movably sleeved inside the sealing base (2), and the detection support plate (13) is sleeved with the detection sleeve box (3).

3. The plate heat exchanger air tightness detection device according to claim 2, characterized in that: The detection transfer assembly (6) includes an adapter frame (601), a rotating shaft rod (602), an inclined slide plate (603), a servo hydraulic cylinder (604) and a push-up ball (605). The adapter frame (601) is fixedly installed inside the sealing base (2). Two rotating shaft rods (602) are rotatably sleeved inside the adapter frame (601). One end of the two rotating shaft rods (602) is fixedly connected to the detection support plate (13). The bottom of the detection support plate (13) is fixedly installed with a tilting slide plate (603). The sealing base (2) is fixedly installed with a servo hydraulic cylinder (604). The hydraulic support rod inside the servo hydraulic cylinder (604) is fixedly sleeved with a push-up ball (605). The outer wall of the push-up ball (605) is in contact with the bottom of the inclined slide plate (603).

4. The plate heat exchanger air tightness detection device according to claim 1, characterized in that: The detection lifting assembly (9) comprises a lifting frame (901), a reset spring (902), a servo motor (903), a flip frame (904), a transfer rod (905), a lifting convex plate (906) and a transmission belt (907); the outer part of the detection base (1) is movably sleeved with the lifting frame (901); two reset springs (902) are fixedly installed between the lifting frame (901) and the detection base (1); the two reset springs (902) are symmetrically distributed with the axis of the lifting frame (901) as the center. A flip frame (904) is fixedly mounted on the bottom of the detection base (1); a transfer rod (905) is rotatably sleeved inside the flip frame (904); a push-up convex plate (906) is fixedly sleeved outside the transfer rod (905); the outer wall of the push-up convex plate (906) is in contact with the inner wall of the push-up frame (901); a servo motor (903) is fixedly mounted on the bottom of the detection base (1); a transmission belt (907) is rotatably sleeved between the transfer rod (905) and the output end of the servo motor (903).

5. The plate heat exchanger air tightness detection device according to claim 4, characterized in that: A motor frame (12) is fixedly mounted on the bottom of the detection base (1), and the servo motor (903) is fixed to the bottom of the detection base (1) via the motor frame (12).

6. The plate heat exchanger air tightness detection device according to claim 4, characterized in that: Four fixing frames (8) are fixedly mounted on the outer side of the detection base (1), a movable cylinder (10) is fixedly mounted inside each of the fixing frames (8), and the pushing frame (901) is movably connected to the detection base (1) via the movable cylinder (10).