Vibration test bearing device

The vibration test bearing device addresses environmental simulation inaccuracies by using adjustable components and environmental controls to enhance test accuracy for vibration protection tables.

CN222232002UActive Publication Date: 2024-12-24NANJING WEIBOSTONE AUTOMATION CO LTD
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Patent Information

Application Number
CN202420859289.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-24
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

Existing vibration test bearing devices struggle to accurately simulate the actual use environment, leading to errors in test results that complicate product design and manufacturing.

Method used

A vibration test bearing device with adjustable components such as threaded rods, connecting plates, L-shaped plates, and sensors to simulate varying environmental conditions, allowing precise adjustment of temperature and humidity, and accommodating different-sized vibration protection tables.

Benefits of technology

Enhances the accuracy of vibration tests by realistically simulating the working environment and state of vibration protection tables, improving the reliability of test results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a vibration test bearing device, and aims to solve the technical problems that the current test environment is different from the actual use environment, so that the error of the test result is caused, the data obtained by the vibration impact test is difficult to reflect the actual situation, and great difficulty is brought to the product design and manufacture. Comprising a test box, a U-shaped vibration plate is installed at the bottom end of an inner cavity of the test box, threaded rods are installed on the two sides of the inner cavity of the U-shaped vibration plate, the outer sides of the two threaded rods are slidably sleeved with connecting discs, the portions, on the two sides of the two connecting discs, of the threaded rods are sleeved with nuts in a threaded mode, and the opposite ends of the two connecting discs are fixedly connected with connecting rods; l-shaped plates are fixedly installed at the opposite ends of the two connecting rods, adjusting grooves are formed in the opposite ends of the two L-shaped plates, the working environment and the working state of the single-channel shell vibration protection meter can be simulated more truly, and then the vibration testing precision of the single-channel shell vibration protection meter is improved.
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Description

Technical Field

[0001] The utility model relates to the field of vibration testing of a dual-channel shaft vibration protection table, in particular to a vibration testing bearing device. Background Art

[0002] The "single channel housing vibration protection meter" is mainly used in various rotating machines, such as fans, compressors, motors, pumps, gear boxes, turbines, etc. Due to the imbalance, misalignment, loose parts, gear damage and other reasons of the rotor, the vibration of the machine will increase. Vibration monitoring can detect and issue alarms and protection information early, so that the machine can run safely, the operating life is extended, and the maintenance cycle of the unit is shortened.

[0003] As a very important testing method, vibration test bearing device is widely used in the manufacturing industry. Its main purpose is to detect the reliability and bearing capacity of the product by simulating the vibration impact conditions in the relevant environment. However, the authenticity of this test is difficult to guarantee. Due to the difference between the test environment and the actual use environment, this leads to errors in the test results. Therefore, the data obtained from the vibration impact test may be difficult to reflect the actual situation, which will bring great difficulties to product design and manufacturing. Therefore, it is necessary to design a new technical solution to solve it. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, meet actual needs, and provide a vibration test bearing device to solve the current technical problem that due to the difference between the test environment and the actual use environment, the error in the test results is caused. Therefore, the data obtained from the vibration impact test may be difficult to reflect the actual situation, which will bring great difficulties to product design and manufacturing.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: designing a vibration test bearing device, including a test box, a U-shaped vibration plate is installed at the bottom end of the inner cavity of the test box, threaded rods are installed on both sides of the inner cavity of the U-shaped vibration plate, the outer sides of the two threaded rods are slidably sleeved with connecting plates, nuts are threadedly sleeved on the threaded rods on both sides of the two connecting plates, the opposite ends of the two connecting plates are fixedly connected with connecting rods, the opposite ends of the two connecting rods are fixedly installed with L-shaped plates, the opposite ends of the two L-shaped plates are opened with adjustment grooves, and the inner cavities of the two adjustment grooves A screw rod is rotatably connected between the two sides, and an adjustment block is slidably connected in the two adjustment grooves. The two adjustment blocks are respectively threadedly sleeved on the outsides of the two screw rods, and a pressure plate is installed at the opposite ends of the two adjustment blocks; a heater and a humidifier are respectively installed on both sides of the inner cavity of the test box, and a humidity sensor and a temperature sensor are respectively installed on the test box below the heater and the humidifier. A hinge is installed on one side of the front end opening of the test box, and the test box is hinged with a box door through the hinge. A temperature and humidity controller is installed on the side of the front end of the test box away from the box door, and a test harness is installed on the rear end of the test box.

[0006] Preferably, limiting grooves are provided on both sides of the threaded rod, limiting blocks are slidably connected in the two limiting grooves, and the two limiting blocks are fixedly connected to the connecting disk.

[0007] Preferably, a counterweight is fixedly connected to the bottom of the test box, and the length and width of the counterweight are greater than the length and width of the test box.

[0008] Preferably, a buffer pad is fixedly connected to the bottom of the counterweight block, and the size of the buffer pad is matched with the size of the counterweight block.

[0009] Preferably, a transparent observation window is installed on the box door, and the transparent observation window corresponds to the middle part of the inner cavity of the test box.

[0010] Preferably, one end of the screw rod rotates through the L-shaped plate and is placed on the top of the L-shaped plate, and a hand wheel is fixedly connected to the screw rod on the top of the L-shaped plate.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The utility model combines structures such as threaded rods, nuts, connecting plates, L-shaped plates, pressure plates, screw rods, vibration plates, temperature sensors, humidity sensors, temperature and humidity controllers, heaters and humidifiers. The distance between the two L-shaped plates can be adjusted by turning the nuts, and then the single-channel shell vibration protection table to be tested is placed on the L-shaped plate. The screw rod is then turned to drive the pressure plate to approach the single-channel shell vibration protection table, thereby facilitating the vibration test of single-channel shell vibration protection tables of different sizes. When the single-channel shell vibration protection table is tested, the operation of the heater and the humidifier can be adjusted by the temperature and humidity controller, and the temperature and humidity in the test box can be adjusted in conjunction with the temperature sensor and the humidity sensor. At the same time, before the vibration test, the test harness is connected to the single-channel shell vibration protection table to allow the single-channel shell vibration protection table to work normally, thereby more realistically simulating the working environment and working state of the single-channel shell vibration protection table, thereby improving the accuracy of the vibration test of the single-channel shell vibration protection table. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall right side structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the overall left side structure of the utility model;

[0015] Figure 3 This is a schematic diagram of the U-shaped vibration plate structure of the utility model;

[0016] Figure 4 This is a front view of the connection between the threaded rod and the L-shaped plate of the utility model;

[0017] Figure 5 It is the overall front view of the utility model;

[0018] In the figure: 1. test box; 11. hinge; 12. box door; 13. transparent observation window; 2. U-shaped vibration plate; 3. threaded rod; 31. connecting rod; 32. limit groove; 33. limit block; 34. connecting plate; 4. L-shaped plate; 41. hand wheel; 42. adjustment groove; 43. adjustment block; 44. pressure plate; 45. screw rod; 5. heater; 51. humidity sensor; 52. temperature and humidity controller; 53. humidifier; 54. temperature sensor; 6. counterweight; 61. buffer pad; 7. test harness. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0020] Example 1: A vibration test bearing device, see Figures 1 to 5, including a test box 1, a U-shaped vibration plate 2 is installed at the bottom of the inner cavity of the test box 1, the U-shaped vibration plate 2 is driven to vibrate by a vibration motor, threaded rods 3 are installed on both sides of the inner cavity of the U-shaped vibration plate 2, the outer sides of the two threaded rods 3 are slidably sleeved with connecting plates 34, nuts are threadedly sleeved on the threaded rods 3 on both sides of the two connecting plates 34, the opposite ends of the two connecting plates 34 are fixedly connected with connecting rods 31, the opposite ends of the two connecting rods 31 are fixedly installed with L-shaped plates 4, the opposite ends of the two L-shaped plates 4 are opened with adjustment grooves 42, and the inner cavities of the two adjustment grooves 42 A screw rod 45 is rotatably connected between the two sides, and an adjustment block 43 is slidably connected in the two adjustment slots 42. The two adjustment blocks 43 are respectively threadedly sleeved on the outside of the two screw rods 45, and a pressure plate 44 is installed at the opposite end of the two adjustment blocks 43; a heater 5 and a humidifier 53 are respectively installed on both sides of the inner cavity of the test box 1, and a humidity sensor 51 and a temperature sensor 54 are respectively installed on the test box 1 below the heater 5 and the humidifier 53. The humidity sensor 51 and the temperature sensor 54 are connected to the input end of the temperature and humidity controller 52 through a wire, and the temperature and humidity controller The output end of 52 is connected to the input end of the heater 5 and the humidifier 53 through wires, a hinge 11 is installed on one side of the front opening of the test box 1, and the test box 1 is hinged with a box door 12 through the hinge 11. A temperature and humidity controller 52 is installed on the front side of the test box 1 away from the box door 12, and a test harness 7 is installed on the rear end of the test box 1. The distance between the two L-shaped plates 4 can be adjusted by turning the nut, and then the single-channel shell vibration protection table to be tested is placed on the L-shaped plate 4, and then the screw rod 45 is turned to drive the pressure plate 44 to approach the single-channel shell vibration protection table, so that It is convenient to carry out vibration test on single-channel shell vibration protection meters of different sizes. When the single-channel shell vibration protection meter is carried out, the operation of the heater 5 and the humidifier 53 can be adjusted by the temperature and humidity controller 52. At the same time, the temperature and humidity in the test box 1 can be adjusted in conjunction with the temperature sensor 54 and the humidity sensor 51. At the same time, before the vibration test, the test harness 7 is connected to the single-channel shell vibration protection meter to allow the single-channel shell vibration protection meter to work normally, thereby being able to more realistically simulate the working environment and working state of the single-channel shell vibration protection meter, thereby improving the accuracy of the vibration test of the single-channel shell vibration protection meter.

[0021] For details, see Figure 4 Limiting grooves 32 are provided on both sides of the threaded rod 3, and limiting blocks 33 are slidably connected in the two limiting grooves 32, and the two limiting blocks 33 are fixedly connected to the connecting disk 34. The limiting blocks 33 are guided to move in the limiting grooves 32, thereby preventing the connecting disk 34 from rotating on the outside of the threaded rod 3 to affect the stability of the single-channel shell vibration protection table limit.

[0022] For further information, see Figure 1A counterweight block 6 is fixedly connected to the bottom of the test box 1. The length and width of the counterweight block 6 are greater than the length and width of the test box 1. By setting the counterweight block 6, the center of gravity of the test box 1 can be increased, thereby improving the stability of the test box 1 when in use.

[0023] It is worth noting that see Figure 1 A buffer pad 61 is fixedly connected to the bottom of the counterweight block 6, and the size of the buffer pad 61 is adapted to the size of the counterweight block 6. Through the provision of the buffer pad 61, not only the noise generated by the contact between the counterweight block 6 and the supporting surface can be reduced, but also the contact friction between the counterweight block 6 and the supporting surface can be increased, thereby improving the stability of the placement of the test box 1.

[0024] It is worth noting that see Figure 1 A transparent observation window 13 is installed on the box door 12, and the transparent observation window 13 corresponds to the middle of the inner cavity of the test box 1. Through the transparent observation window 13, it is convenient to observe the specific situation of the single-channel shell vibration protection table in the test box 1 during the vibration test from the outside.

[0025] It is worth noting that see Figure 3 One end of the screw rod 45 rotates through the L-shaped plate 4 and is placed on the top of the L-shaped plate 4. A handwheel 41 is fixedly connected to the screw rod 45 on the top of the L-shaped plate 4. Through the setting of the handwheel 41, it is convenient for personnel to hold it, and it is convenient for personnel to manually turn the screw rod 45 to adjust the pressure plate 44 to stabilize the limit of single-channel shell vibration protection tables of different sizes.

[0026] In addition, the components designed in the present invention are all universal standard parts or components known to technical personnel in the field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in the field, and there is no need to elaborate. The content protected by the present invention does not involve improvements to internal structures and methods.

[0027] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A vibration test bearing device, comprising a test box (1), characterized in that: A U-shaped vibration plate (2) is installed at the bottom end of the inner cavity of the test box (1), and threaded rods (3) are installed on both sides of the inner cavity of the U-shaped vibration plate (2). The outer sides of the two threaded rods (3) are slidably sleeved with connecting plates (34), and nuts are threadedly sleeved on the threaded rods (3) on both sides of the two connecting plates (34). The opposite ends of the two connecting plates (34) are fixedly connected with connecting rods (31), and the opposite ends of the two connecting rods (31) are fixedly installed with L-shaped plates (4). The opposite ends of the two L-shaped plates (4) are provided with adjustment grooves (42), and the inner cavities of the two adjustment grooves (42) are rotatably connected with screw rods (45). The two adjustment grooves (42) are slidably connected with adjustment blocks (43), and the two adjustment blocks (43) are respectively threadedly sleeved on the outer sides of the two screw rods (45), and the opposite ends of the two adjustment blocks (43) are installed with pressure plates (44); A heater (5) and a humidifier (53) are respectively installed on both sides of the inner cavity of the test box (1); a humidity sensor (51) and a temperature sensor (54) are respectively installed on the test box (1) below the heater (5) and the humidifier (53); a hinge (11) is installed on one side of the front opening of the test box (1); the test box (1) is hinged with a box door (12) through the hinge (11); a temperature and humidity controller (52) is installed on the side of the front end of the test box (1) away from the box door (12); and a test harness (7) is installed at the rear end of the test box (1).

2. A vibration test bearing device as claimed in claim 1, characterized in that: Limiting grooves (32) are provided on both sides of the threaded rod (3), limiting blocks (33) are slidably connected in the two limiting grooves (32), and the two limiting blocks (33) are fixedly connected to the connecting plate (34).

3. A vibration test bearing device as claimed in claim 1, characterized in that: A counterweight (6) is fixedly connected to the bottom of the test box (1), and the length and width of the counterweight (6) are greater than the length and width of the test box (1).

4. A vibration test bearing device as claimed in claim 3, characterized in that: A buffer pad (61) is fixedly connected to the bottom of the counterweight block (6), and the size of the buffer pad (61) is compatible with the size of the counterweight block (6).

5. A vibration test bearing device as claimed in claim 1, characterized in that: A transparent observation window (13) is installed on the box door (12), and the transparent observation window (13) corresponds to the middle part of the inner cavity of the test box (1).

6. A vibration test bearing device as claimed in claim 1, characterized in that: One end of the screw rod (45) rotates through the L-shaped plate (4) and is placed on the top of the L-shaped plate (4). A hand wheel (41) is fixedly connected to the screw rod (45) on the top of the L-shaped plate (4).