Impact resistance test device for lead-acid storage battery
By designing a lead-acid battery impact resistance test device to ensure that the battery falls completely vertically during the test, it solves the problem of poor accuracy caused by battery tilt in the existing test methods, and achieves more accurate impact resistance detection.
Patent Information
- Application Number
- CN202421032600.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing impact resistance test methods for lead-acid batteries cannot completely vertically and freely due to manual operation, resulting in poor accuracy of the test results and cannot accurately reflect the impact resistance of the battery.
A lead-acid battery impact-resistant test device is designed, including a base, vertical guide column, support frame and guide connection device to ensure that the battery falls completely vertically, and the bottom of the battery tank body and nut are accurate through guide connection device and support frame. Contact to improve test accuracy.
This device can ensure that the battery falls completely vertically during the test, ensure the impact contact between the bottom of the groove body and the nut, improve the accuracy and speed of the test, and ensure the reliability of the test results.
Smart Images

Figure CN222232004U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of lead-acid battery impact resistance detection, and in particular relates to a lead-acid battery impact resistance test device. Background Art
[0002] In order to meet the different requirements of the market, lead-acid batteries have more and more physical performance requirements in addition to meeting the power supply requirements of the vehicle power system. Because the battery is fixed to the battery tray by bolts when used on the vehicle, the battery tray is generally fastened to the vehicle body with bolts. After the battery is fixed to the battery tray, if the bolts become loose during use, there may be contact impact between the bolts and the bottom of the battery during driving. If the impact resistance of the bottom of the battery is poor, long-term impact will cause leakage from the bottom of the battery, causing customer complaints.
[0003] In order to better fit the whole vehicle application, some customers have higher requirements for impact testing. The existing impact resistance test is: place an ordinary nut with a diameter of M8 on the test bench, then the operator lifts the battery to a certain height, and then let the battery fall freely to collide with the ordinary nut with a diameter of M8 placed on the test bench. This test is repeated 5 times at different parts of the bottom of the battery. It is required that the bottom of the tank should not be penetrated and tested with PH test paper, and there should be no leakage and seepage of electrolyte. The main problem with the current test method is that when the battery falls from a high place, it is mainly to manually lift the battery to a certain height, and then the battery will impact the nut through free fall. Due to manual operation, it is impossible to ensure that the battery can fall completely vertically and freely, and it often tilts, causing the battery to contact the test bench first in the process of free fall, causing the battery outer tank to deform or the bottom of the battery tank to not fully withstand the impact of the nut, making the test result less accurate and unable to accurately reflect the battery's impact resistance. Summary of the invention
[0004] The purpose of the utility model is to overcome the above-mentioned deficiencies of the prior art and provide a lead-acid battery impact resistance test device, which meets the requirements for battery impact resistance capacity detection, is easy to operate during use, and can improve test accuracy.
[0005] A lead-acid battery impact resistance test device, comprising:
[0006] a base, on which a nut is placed;
[0007] Two vertical guide columns are arranged side by side at the middle of both ends of the base;
[0008] Support frames, the support frames are two and symmetrically supported side by side under two opposite sides of the battery;
[0009] and a guide connection device, wherein the guide connection devices are two and symmetrically arranged outside the other two sides of the battery;
[0010] Each of the guide connection devices comprises a longitudinal plate, the two ends of the longitudinal plate are connected to two support frames on the same side, a fixed connection ring is vertically installed in the middle of the longitudinal plate, and a lifting rope is connected between the fixed connection rings on the two guide connection devices;
[0011] The longitudinal plate is provided with a sleeve ring extending outwards and cooperating with the vertical guide column for guidance.
[0012] The two ends of the longitudinal plate are provided with waist-shaped long holes to meet the adjustment of different battery sizes.
[0013] The support frame comprises a support plate and connecting plates connected to two ends of the support plate. The connecting plates are provided with mounting holes which are matched with the waist-shaped long holes for assembly.
[0014] The support plate is an L-shaped support structure consisting of a horizontal plate and a vertical plate connected to one side of the horizontal plate.
[0015] The connecting plate is a triangular structure connected between the horizontal plate and the vertical plate on the same side.
[0016] The inner diameter of the collar is slightly larger than the outer diameter of the vertical guide column.
[0017] The vertical guide column is provided with a scale to meet the requirements of different measuring heights and facilitate the reading of height values.
[0018] The fixed connection ring comprises a vertical rod, the top end of which is connected with a circular ring, and the bottom of which is provided with an external thread.
[0019] A threaded hole matching the external thread at the bottom of the vertical rod is arranged in the middle of the longitudinal plate.
[0020] The utility model can ensure that the battery falls completely vertically during use, ensure that the bottom of the battery tank contacts the surface of the nut to form an impact, can realize rapid and accurate detection of impact resistance test, improve test accuracy, and ensure that product performance meets requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2 for Figure 1 Side view of
[0023] Figure 3 This is a schematic diagram of the support frame structure of the utility model;
[0024] Figure 4 It is a side view of the guide connection device of the utility model;
[0025] Figure 5 for Figure 4 Top view of the . DETAILED DESCRIPTION
[0026] like Figure 1 , Figure 2 , Figure 5 As shown, the lead-acid battery impact resistance test device includes a base 1, a vertical guide column 2, a guide connection device 3, a tightening bolt 4, a fixed connection ring 5, a lifting rope 6, a support frame 8, and a nut 9. Two vertical guide columns 2 stand on the two ends of the base 1, and the nut 10 is placed on the base 1 between the two vertical guide columns 2. The battery 7 is supported by two symmetrical support frames 8. The guide connection device 3 includes a longitudinal plate 10, and a collar 11 extends to one side from the middle of the longitudinal plate 10. The inner diameter of the collar 11 is slightly larger than the outer diameter of the vertical guide column 2. The collar 11 is inserted into the vertical guide column 2 and can move up and down freely. The longitudinal plate 10 of the guide connection device 3 is fixedly connected to one end of the two support frames 8, and the other end of the two support frames 8 is fixed to another guide connection device 3; a fixed connection ring 5 is vertically installed in the middle of the longitudinal plate 10, and a lifting rope 6 is connected between the fixed connection rings 5 on the two guide connection devices 3. The fixed connection ring 5 includes a vertical rod, and a circular ring is connected to the top of the vertical rod. The bottom of the vertical rod is provided with an external thread, and the middle of the longitudinal plate 10 has a threaded hole 13 that matches the external thread at the bottom of the vertical rod. A scale is provided on the vertical guide column 2 to meet the needs of different measurement heights and facilitate the reading of height values. The nut 9 is placed horizontally on the surface of the base 1.
[0027] like Figure 3 As shown, the support frame 8 includes a support plate and connecting plates 14 connected to both ends of the support plate. The support plate is an L-shaped support structure composed of a horizontal plate and a vertical plate connected to one side of the horizontal plate. The bottom of the battery 7 is placed on the horizontal end surface of the horizontal plate.
[0028] like Figure 3 , Figure 4 As shown, waist-shaped long holes 12 are provided at both ends of the longitudinal plate 10, and mounting holes 15 are provided on the connecting plate 14 to cooperate with the waist-shaped long holes 12 to meet the adjustment of different battery sizes.
[0029] The connecting plate 14 is a triangular structure connected between the horizontal plate and the vertical plate on the same side.
[0030] When the battery is undergoing impact resistance testing, first adjust the distance between the two ends of the support frame 8 according to the width of the battery 7, then tighten the two ends of the two support frames 8 and the two ends of the longitudinal plates 10 of the two guide connecting devices 3 through the tightening bolts 4 in four directions, then place the bottom of the battery 7 on the horizontal plane of the support frame 8, and adjust the position to the bottom position of the battery 7 to be tested. During the test, connect the lifting rope 6 to the two ends of the fixed connecting ring 5, lift the lifting rope 6 vertically, so that the ring of the guide connecting device 3 moves upward along the vertical guide column 2, observe the scale on the vertical guide column 2, and when the required height is reached, place the nut 9 on the base 1 at the lower end of the battery, quickly loosen the lifting rope 6, the guide connecting device 3, the support frame 8 and the battery 7 will fall freely, and the bottom of the battery 7 will contact the nut 9 on the base 1, and finally complete the battery impact resistance operation.
Claims
1. A lead-acid battery impact resistance test device, characterized in that: include: A base (1), on which a nut (9) is placed; Vertical guide columns (2), the vertical guide columns (2) being two and arranged side by side at the middle of both ends of the base; Support frames (8), wherein the support frames (8) are two and are symmetrically supported side by side under two opposite sides of the storage battery (7); and a guide connection device (3), wherein the guide connection devices (3) are two and are symmetrically arranged outside the other two sides of the storage battery (7); Each of the guide connection devices (3) comprises a longitudinal plate, the two ends of the longitudinal plate are connected to two support frames (8) on the same side, a fixed connection ring (5) is vertically installed in the middle of the longitudinal plate (10), and a lifting rope (6) is connected between the fixed connection rings (5) on the two guide connection devices (3); The longitudinal plate (10) is provided with a sleeve ring (11) extending outwards and cooperating with the vertical guide column (2) for guidance.
2. A lead-acid battery impact resistance test device according to claim 1, characterized in that: The two ends of the longitudinal plate (10) are provided with waist-shaped long holes (12).
3. A lead-acid battery impact resistance test device according to claim 1 or 2, characterized in that: The support frame (8) comprises a support plate and connecting plates (14) connected to the two ends of the support plate. The connecting plate (14) is provided with mounting holes (15) which are matched with the waist-shaped long holes (12).
4. A lead-acid battery impact resistance test device according to claim 3, characterized in that: The support plate is an L-shaped support structure consisting of a horizontal plate and a vertical plate connected to one side of the horizontal plate.
5. The lead-acid battery impact resistance test device according to claim 3, characterized in that: The connecting plate (14) is a triangular structure connected between the horizontal plate and the vertical plate on the same side.
6. A lead-acid battery impact resistance test device according to claim 1, characterized in that: The inner diameter of the collar (11) is slightly larger than the outer diameter of the vertical guide column (2).
7. A lead-acid battery impact resistance test device according to claim 1 or 6, characterized in that: The vertical guide column (2) is provided with a scale.
8. The lead-acid battery impact resistance test device according to claim 1, characterized in that: The fixed connection ring (5) comprises a vertical rod, the top end of which is connected to a circular ring, and the bottom of which is provided with an external thread.
9. A lead-acid battery impact resistance test device according to claim 8, characterized in that: A threaded hole (13) is provided in the middle of the longitudinal plate (10) and is matched with the external thread at the bottom of the vertical rod.
