Electrophoretic painting profile surface quality detection equipment

By designing equipment for surface quality detection of electrophoretic painted profiles, using spraying and storage mechanisms, the problem that the prior art cannot effectively detect electrophoretic painted protective effect, corrosion resistance and service life is solved, and an efficient detection process is achieved. Improve product quality and production efficiency.

CN222232304UActive Publication Date: 2024-12-24WEIFANG HENRUIDA ALUMINUM CO LTD
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Patent Information

Application Number
CN202420774640.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-24
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The prior art cannot effectively detect the protective effect, corrosion resistance and service life of electrophoretic paint.

Method used

A surface quality detection equipment for electrophoretic painted profiles including cabins and storage mechanisms was designed. The spraying mechanism was used to spray salt water mist stably to ensure the uniformity and stability of the salt spray concentration during the detection process. Samples were hung with the storage mechanism to ensure their Fully exposed to salt spray.

Benefits of technology

It realizes effective detection of the surface quality of electrophoretic painted profiles, improves product quality and reliability, saves time and cost, and improves product research and development and production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222232304U_ABST
Patent Text Reader

Abstract

The utility model discloses an electrophoretic painting profile surface quality detection equipment relates to machinery technical field, including cabin body and storage mechanism, the inner cavity of cabin body is equipped with the spraying mechanism, the storage mechanism is fixed in the inner cavity of cabin body, the storage mechanism includes first mounting frame, first notch and second mounting frame, the first mounting frame is equipped with the first notch, the second mounting frame is equipped with the second notch, and the second mounting frame is equipped with the second notch. The first mounting frame is fixedly mounted in an inner cavity of the cabin body, the first notch is formed in the inner cavity of the first mounting frame, the second mounting frame is fixedly mounted in the inner cavity of the first mounting frame, the spraying mechanism comprises a bearing cabinet, an air pressure valve and an air pressure meter, and the bearing cabinet is fixedly mounted on the right side of the cabin body. According to the surface quality detection equipment for the electrophoretic painting profile, through the arrangement of the storage mechanism, an electrophoretic painting profile sample can be effectively and stably hung in the using process of the equipment, it is ensured that the electrophoretic painting profile sample is fully exposed in a salt mist environment, and it is ensured that detection is effectively carried out.
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Description

Technical Field

[0001] The utility model belongs to the technical field of machinery, and in particular relates to a surface quality detection device for electrophoretic paint profiles. Background Art

[0002] Electrophoretic coatings and coating methods have been used industrially since the 1960s. Electrophoretic coatings can be used in a fully closed circulation system, with a coating utilization rate of about 95%. Electrophoretic coatings use water-soluble or water-dispersible ionic polymers as film-forming materials, and the coated workpiece can be either an anode or a cathode.

[0003] At present, there are various equipment on the market for surface quality testing of electrophoretic paint profiles, but the quality testing of the protective effect, corrosion resistance and service life of the electrophoretic paint is still not ideal. Utility Model Content

[0004] The technical problem to be solved by the utility model is that the protective effect, corrosion resistance and service life of electrophoretic paint cannot be effectively detected.

[0005] The technical solution adopted by the utility model to solve the technical problem is as follows: comprising a cabin and a storage mechanism, the inner cavity of the cabin is provided with a spraying mechanism, the storage mechanism is fixedly installed in the inner cavity of the cabin, the storage mechanism comprises a first installation frame, a first notch and a second installation frame, the first installation frame is fixedly installed in the inner cavity of the cabin, the first notch is provided in the inner cavity of the first installation frame, and the second installation frame is fixedly installed in the inner cavity of the first installation frame;

[0006] The spraying mechanism includes a load-bearing cabinet, an air pressure valve and an air pressure gauge. The load-bearing cabinet is fixedly installed on the right side of the cabin, the air pressure valve is fixedly installed behind the load-bearing cabinet, and the air pressure gauge is fixedly installed on the outer surface of the air pressure valve.

[0007] As a preferred embodiment of the utility model, the storage mechanism also includes a second slot, a storage rack and a storage rod, the second slot is opened in the inner cavity of the second installation frame, the storage rack is movably installed in the inner cavity of the second slot, and the storage rod is movably installed in the inner cavity of the first slot.

[0008] As a preferred embodiment of the utility model, the spraying mechanism also includes a pressure barrel, a first water inlet pipe, a first switch valve, a brine tank, a tank cover, a first transmission pipe, a constant temperature water tank, a spray tower spray base, a spray tower and a first air inlet pipe. The pressure barrel is fixedly installed in the inner cavity of the load-bearing cabinet, the first water inlet pipe passes through the load-bearing cabinet and is fixedly installed in the inner cavity of the pressure barrel, and the first switch valve is movably installed on the outer surface of the first water inlet pipe.

[0009] As a preferred embodiment of the utility model, the brine tank is fixedly installed on the top of the pressure barrel, and the tank cover is movably installed on the top of the brine tank, characterized in that: the first transmission pipe is fixedly installed in the inner cavity of the brine tank, and the constant temperature water tank is fixedly installed in the inner cavity of the cabin.

[0010] As a preferred embodiment of the utility model, the spray tower spray base is fixedly installed on the top of the constant temperature water tank, the spray tower is movably installed on the top of the spray tower spray base, and the first air inlet pipe is fixedly installed in the inner cavity of the spray tower spray base.

[0011] As a preferred embodiment of the utility model, a collecting and discharging mechanism is arranged at the rear of the cabin, and the collecting and discharging mechanism includes a mist exhaust pipe, a second drain pipe, a third row of brine pipes, a first bracket, a collector, a second transmission pipe, a third notch, a measuring cup, a heater, a water level limit column, a control console and a hatch, the mist exhaust pipe is fixedly installed in the inner cavity of the cabin, and the second drain pipe is fixedly installed in the inner cavity of the cabin.

[0012] As a preferred embodiment of the present invention, the third row of brine pipes passes through the cabin and is fixedly installed in the inner cavity of the constant temperature water tank, the first bracket is fixedly installed on the inner surface of the second mounting frame, the collector is fixedly installed on the top of the first bracket, and the second transmission pipe is fixedly installed on the bottom of the collector.

[0013] As a preferred embodiment of the utility model, the third slot is opened on the outer surface of the cabin, the measuring cup is movably placed in the inner cavity of the third slot, the heater is fixedly installed in the inner cavity of the cabin, the water level limit column is fixedly installed in the inner cavity of the cabin, the console is fixedly installed on the outer surface of the load-bearing cabinet, and the hatch cover is movably installed on the top of the cabin.

[0014] The beneficial effects of the utility model are:

[0015] The surface quality inspection device for electrophoretic painted profiles can effectively realize the function of firmly hanging the electrophoretic painted profile samples during use through the arrangement of the placement mechanism, thereby ensuring that the electrophoretic painted profile samples are fully exposed to the salt spray environment and that the inspection is effectively carried out.

[0016] The surface quality inspection equipment for electrophoretic painted profiles can effectively realize the ability of the device to stably spray salt water mist during use through the setting of a spraying mechanism, thereby ensuring the uniformity and stability of the salt mist concentration during the inspection process. The device can be used for quality control to ensure that the product meets relevant standards and requirements, improve the quality and reliability of the product, accelerate the corrosion process, save time and cost, and improve product research and development and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure provided by the example of the utility model;

[0018] Figure 2 It is a back view of the overall structure provided by the example of the utility model;

[0019] Figure 3 It is a partial diagram of the storage mechanism provided by the example of the utility model;

[0020] Figure 4 It is a partial diagram of the spraying mechanism provided by the example of the utility model;

[0021] Figure 5 It is a partial diagram of the collection and discharge mechanism provided by the example of the utility model.

[0022] Explanation of the markings in the figure: 1. Cabin; 2. Storage mechanism; 201. First installation frame; 202. First notch; 203. Second installation frame; 204. Second notch; 205. Storage rack; 206. Storage rod; 23. Spraying mechanism; 301. Load-bearing cabinet; 302. Air pressure valve; 303. Air pressure gauge; 304. Pressure barrel; 305. First water inlet pipe; 306. First switch valve; 307. Salt water tank; 308. Tank cover; 309. First transmission Delivery pipe; 310, constant temperature water tank; 311, spray tower spray base; 312, spray tower; 313, first air inlet pipe; 4, collection and discharge mechanism; 401, mist exhaust pipe; 402, second drain pipe; 403, third row of brine pipe; 404, first bracket; 405, collector; 406, second delivery pipe; 407, third notch; 408, measuring cup; 409, heater; 410, water level limit column; 411, control console; 412, hatch cover. DETAILED DESCRIPTION

[0023] The present invention will now be further described in detail in conjunction with the accompanying drawings and preferred examples. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0024] like Figures 1 to 5 As shown, the utility model provides an electrophoretic paint profile surface quality detection device, comprising a cabin 1 and a placement mechanism 2, the inner cavity of the cabin 1 is provided with a spraying mechanism 3, the placement mechanism 2 is fixedly installed in the inner cavity of the cabin 1, the placement mechanism 2 comprises a first installation frame 201, a first notch 202 and a second installation frame 203, the first installation frame 201 is fixedly installed in the inner cavity of the cabin 1, the first notch 202 is provided in the inner cavity of the first installation frame 201, and the second installation frame 203 is fixedly installed in the inner cavity of the first installation frame 201;

[0025] The spraying mechanism 3 includes a load-bearing cabinet 301 , an air pressure valve 302 and a pressure gauge 303 . The load-bearing cabinet 301 is fixedly installed on the right side of the cabin 1 , the air pressure valve 302 is fixedly installed behind the load-bearing cabinet 301 , and the pressure gauge 303 is fixedly installed on the outer surface of the air pressure valve 302 .

[0026] refer to Figure 1 , Figure 2 and Figure 4 The storage mechanism 2 further includes a second slot 204, a storage rack 205 and a storage rod 206. The second slot 204 is provided in the inner cavity of the second mounting frame 203. The storage rack 205 is movably mounted in the inner cavity of the second slot 204. The storage rod 206 is movably mounted in the inner cavity of the first slot 202.

[0027] The spraying mechanism 3 also includes a pressure barrel 304, a first water inlet pipe 305, a first switch valve 306, a salt water tank 307, a tank cover 308, a first transmission pipe 309, a constant temperature water tank 310, a spray tower spray base 311, a spray tower 312 and a first air inlet pipe 313. The pressure barrel 304 is fixedly installed in the inner cavity of the load-bearing cabinet 301, the first water inlet pipe 305 runs through the load-bearing cabinet 301 and is fixedly installed in the inner cavity of the pressure barrel 304, and the first switch valve 306 is movably installed on the outer surface of the first water inlet pipe 305. The brine tank 307 is fixedly installed on the top of the pressure barrel 304, and the tank cover 308 is movably installed on the top of the brine tank 307, which is characterized in that: the first transmission pipe 309 is fixedly installed in the inner cavity of the brine tank 307, the constant temperature water tank 310 is fixedly installed in the inner cavity of the cabin 1, the spray tower spray base 311 is fixedly installed on the top of the constant temperature water tank 310, the spray tower 312 is movably installed on the top of the spray tower spray base 311, and the first air inlet pipe 313 is fixedly installed in the inner cavity of the spray tower spray base 311.

[0028] The above scheme is adopted: through the setting of the first installation frame 201, the placement rod 206 can be limited and support force can be provided, through the setting of the storage rack 205, the electrophoretic paint profile sample can be firmly suspended, through the setting of the air pressure valve 302, the intensity of gas entry can be effectively adjusted, through the setting of the first water inlet pipe 305, the pressure barrel 304 can be filled with water, through the setting of the spray tower spray base 311, salt water can be sprayed, and through the setting of the spray tower 312, the size of the water mist can be adjusted.

[0029] refer to Figure 2 , Figure 3 and Figure 5A collecting and discharging mechanism 4 is arranged at the rear of the cabin 1, and the collecting and discharging mechanism 4 comprises a mist exhaust pipe 401, a second drain pipe 402, a third row of brine pipes 403, a first bracket 404, a collector 405, a second transmission pipe 406, a third notch 407, a measuring cup 408, a heater 409, a water level limit column 410, a console 411 and a hatch 412. The mist exhaust pipe 401 is fixedly installed in the inner cavity of the cabin 1, the second drain pipe 402 is fixedly installed in the inner cavity of the cabin 1, and the third row of brine pipes 403 penetrates the cabin 1 and is fixedly installed in the inner cavity of the constant temperature water tank 310. The first bracket 404 is fixedly mounted on the inner surface of the second mounting frame 203, the collector 405 is fixedly mounted on the top of the first bracket 404, the second transmission pipe 406 is fixedly mounted on the bottom of the collector 405, the third slot 407 is opened on the outer surface of the cabin 1, the measuring cup 408 is movably placed in the inner cavity of the third slot 407, the heater 409 is fixedly mounted in the inner cavity of the cabin 1, the water level limit column 410 is fixedly mounted in the inner cavity of the cabin 1, the console 411 is fixedly mounted on the outer surface of the load-bearing cabinet 301, and the hatch 412 is movably mounted on the top of the cabin 1.

[0030] The above scheme is adopted: through the setting of the mist exhaust pipe 401, the exhaust gas generated during the test can be discharged, the test environment can be kept clean, and the influence of the exhaust gas on the operator and equipment can be avoided; through the setting of the second drain pipe 402, the water in the cabin 1 can be discharged to improve the work efficiency; through the setting of the heater 409, the internal temperature of the cabin 1 can be maintained stable, ensuring the accuracy and consistency of the temperature during the test process; through the setting of the hatch 412, the test environment and the external environment can be effectively isolated to ensure the accuracy of the test results.

[0031] Working principle:

[0032] When in use, pure water is poured into the inner cavity of the cabin 1, and the water level exceeds the top of the water level limit column 410. The tank cover 308 is opened, and the prepared salt water is poured into the inner cavity of the salt water tank 307. The first switch valve 306 is turned to pour the pure water into the inner cavity of the pressure barrel 304 through the first water inlet pipe 305. The air pump is connected to the air pressure valve 302, and the electrophoretic paint profile sample is placed on the top of the rack 205. The hatch 412 is closed, and the control console 411 is turned on. The salt water flows into the inner cavity of the constant temperature water tank 310 through the first transmission pipe 309. The pure water inside the cabin 1 is heated by the heater 409 to maintain the temperature inside the experimental cabin. The salt water is absorbed by the spray tower spray base 311 and sprayed into mist through the spray tower 312, and the detection begins;

[0033] At the end of the test, the control console 411 is closed, the water mist is discharged through the opened mist exhaust pipe 401, the hatch 412 is opened, the electrophoretic painted profile sample is taken out, and its surface quality is checked, the second drain pipe 402 is opened, and the pure water flows out of the cabin 1 through the second drain pipe 402, the third row of brine pipes 403 is opened, and the brine is discharged through the third row of brine pipes 403, and the test is completed.

[0034] In summary: through the setting of the placement mechanism 2, it can be effectively realized that the device can firmly hang the electrophoretic paint profile sample during use, ensuring that the electrophoretic paint profile sample is fully exposed to the salt spray environment, and ensuring the effective implementation of the detection. Through the setting of the spraying mechanism 3, it can be effectively realized that the device can stably spray salt water mist during use, ensuring the uniformity and stability of the salt spray concentration during the detection process, which can be used for quality control to ensure that the product meets the relevant standards and requirements, improve the quality and reliability of the product, accelerate the corrosion process, save time and cost, and improve product research and development and production efficiency.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or still includes elements that are inherent to such process, method, article or device;

[0036] Although examples of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these examples without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents;

[0037] The above description only describes the specific implementation mode of the utility model. Various examples do not limit the implementation content of the utility model. Ordinary technicians in the relevant technical field can modify or deform the specific implementation modes described previously after reading the description without departing from the implementation nature and scope of the utility model.

Claims

1. An electrophoretic paint profile surface quality inspection device, comprising a cabin (1) and a storage mechanism (2), wherein the inner cavity of the cabin (1) is provided with a spraying mechanism (3), characterized in that: The storage mechanism (2) is fixedly installed in the inner cavity of the cabin (1), and the storage mechanism (2) comprises a first installation frame (201), a first notch (202) and a second installation frame (203), the first installation frame (201) is fixedly installed in the inner cavity of the cabin (1), the first notch (202) is opened in the inner cavity of the first installation frame (201), and the second installation frame (203) is fixedly installed in the inner cavity of the first installation frame (201); The spraying mechanism (3) comprises a load-bearing cabinet (301), an air pressure valve (302) and an air pressure gauge (303); the load-bearing cabinet (301) is fixedly installed on the right side of the cabin (1); the air pressure valve (302) is fixedly installed behind the load-bearing cabinet (301); and the air pressure gauge (303) is fixedly installed on the outer surface of the air pressure valve (302).

2. The surface quality detection device for electrophoretic paint profiles according to claim 1 is characterized in that: The storage mechanism (2) further comprises a second slot (204), a storage rack (205) and a storage rod (206); the second slot (204) is provided in the inner cavity of the second installation frame (203); the storage rack (205) is movably mounted in the inner cavity of the second slot (204); and the storage rod (206) is movably mounted in the inner cavity of the first slot (202).

3. The surface quality detection equipment for electrophoretic paint profiles according to claim 1 is characterized in that: The spraying mechanism (3) further comprises a pressure barrel (304), a first water inlet pipe (305), a first switch valve (306), a salt water tank (307), a tank cover (308), a first transmission pipe (309), a constant temperature water tank (310), a spray tower spray base (311), a spray tower (312) and a first air inlet pipe (313); the pressure barrel (304) is fixedly installed in the inner cavity of the load-bearing cabinet (301); the first water inlet pipe (305) penetrates the load-bearing cabinet (301) and is fixedly installed in the inner cavity of the pressure barrel (304); and the first switch valve (306) is movably installed on the outer surface of the first water inlet pipe (305).

4. The surface quality detection device for electrophoretic paint profiles according to claim 3 is characterized in that: The brine tank (307) is fixedly installed on the top of the pressure barrel (304), and the tank cover (308) is movably installed on the top of the brine tank (307), and is characterized in that: the first transmission pipe (309) is fixedly installed in the inner cavity of the brine tank (307), and the constant temperature water tank (310) is fixedly installed in the inner cavity of the cabin (1).

5. The surface quality inspection equipment for electrophoretic paint profiles according to claim 3 is characterized in that: The spray tower spray base (311) is fixedly mounted on the top of the constant temperature water tank (310), the spray tower (312) is movably mounted on the top of the spray tower spray base (311), and the first air inlet pipe (313) is fixedly mounted in the inner cavity of the spray tower spray base (311).

6. The surface quality inspection equipment for electrophoretic paint profiles according to claim 1, characterized in that: A collecting and discharging mechanism (4) is arranged at the rear of the cabin (1), and the collecting and discharging mechanism (4) comprises a mist exhaust pipe (401), a second drainage pipe (402), a third salt water pipe (403), a first bracket (404), a collector (405), a second transmission pipe (406), a third notch (407), a measuring cup (408), a heater (409), a water level limit column (410), a control console (411) and a cabin cover (412); the mist exhaust pipe (401) is fixedly installed in the inner cavity of the cabin (1), and the second drainage pipe (402) is fixedly installed in the inner cavity of the cabin (1).

7. The surface quality inspection equipment for electrophoretic coating profiles according to claim 6, characterized in that: The third row of brine pipes (403) penetrates the cabin (1) and is fixedly installed in the inner cavity of the constant temperature water tank (310); the first bracket (404) is fixedly installed on the inner surface of the second installation frame (203); the collector (405) is fixedly installed on the top of the first bracket (404); and the second transmission pipe (406) is fixedly installed on the bottom of the collector (405).

8. The surface quality inspection equipment for electrophoretic paint profiles according to claim 6, characterized in that: The third notch (407) is provided on the outer surface of the cabin (1); the measuring cup (408) is movably placed in the inner cavity of the third notch (407); the heater (409) is fixedly installed in the inner cavity of the cabin (1); the water level limit column (410) is fixedly installed in the inner cavity of the cabin (1); the control console (411) is fixedly installed on the outer surface of the load-bearing cabinet (301); and the hatch cover (412) is movably installed on the top of the cabin (1).