Wheel hub machining practical training device

Abstract

The utility model discloses a wheel hub processing practical training device, which comprises a rack, and a first bin frame and a second bin frame both arranged on the rack, the first bin frame is used for storing disordered wheel hubs to be processed, the second bin frame is used for storing orderly processed wheel hubs, and the first bin frame and the second bin frame are arranged on the rack. A hub rotating station, a hub machining station and a mechanical arm are arranged on the machine frame, and the mechanical arm is used for grabbing a hub to move among the first bin frame, the second bin frame, the hub rotating station and the hub machining station. According to the hub machining practical training device provided by the utility model, the to-be-machined hubs can be sequentially transferred to the hub rotating station to rotate to a proper angle through the manipulator, then transferred to the hub machining station to be subjected to hub machining and then orderly arranged in the second bin frame, so that practical programming, debugging and machining are carried out; the authenticity and experience of practical training are ensured, and the operational ability of students is trained.

Description

Technical Field

[0001] The utility model relates to a field, in particular to a wheel hub processing training device. Background Art

[0002] With the continuous deepening of industrialization, fully automatic mechanized operations have become a major trend in social development. With the advancement of science and technology and the rapid development of the automobile model assembly industry, the requirements for vehicle assembly are becoming higher and higher, requiring not only high speed, but also relatively high precision, and cost savings. As for the transportation, grinding and classification of wheel hubs based on different wheel hub sizes, students cannot access the actual operation platform on campus, so there is an urgent need to provide a wheel hub processing training device for students to use. Utility Model Content

[0003] The main purpose of the utility model is to provide a wheel hub processing training device, aiming to solve the above technical problems.

[0004] To achieve the above-mentioned purpose, the utility model proposes a wheel hub processing training device including a frame, and a first warehouse rack and a second warehouse rack both arranged on the frame, the first warehouse rack being used to store disordered wheel hubs to be processed, and the second warehouse rack being used to store ordered processed wheel hubs, the frame being provided with a wheel hub rotation station, a wheel hub processing station and a manipulator, the manipulator being used to grab the wheel hub and transfer it between the first warehouse rack, the second warehouse rack, the wheel hub rotation station and the wheel hub processing station.

[0005] In one embodiment, the wheel hub processing training device further includes a wheel hub alignment station, which includes a plurality of number plates. The wheel hub to be processed is provided with identification information, and any identification information corresponds one-to-one to the number plate.

[0006] In one embodiment, the identification information includes a barcode and a QR code set on the wheel hub to be processed.

[0007] In one embodiment, the wheel hub alignment station includes a first mounting frame and a first rotating table arranged on the first mounting frame, the first rotating table is provided with a plurality of placement cavities for placing the number plate, and the first rotating table is connected to a first rotating motor.

[0008] In one embodiment, the wheel hub rotation station includes a second mounting frame and a second rotating table disposed on the second mounting frame, and the second rotating table is connected to a second driving motor.

[0009] In one embodiment, the wheel hub processing station includes a third mounting frame and a tilting table tiltably arranged on the third mounting frame, and the tilting table is provided.

[0010] In one embodiment, the wheel hub processing training device further includes a visual recognition component disposed on the frame and located above the wheel hub alignment station and the wheel hub rotation station.

[0011] In one embodiment, the wheel hub processing training device further comprises a tool warehouse disposed on the frame, wherein the tool warehouse stores a plurality of tool heads detachably connected to the manipulator.

[0012] In the technical solution of the utility model, the wheel hub processing training device includes a frame, and a first warehouse and a second warehouse both arranged on the frame, the first warehouse is used to store disordered wheel hubs to be processed, and the second warehouse is used to store ordered processed wheel hubs, and the frame is provided with a wheel hub rotation station, a wheel hub processing station and a manipulator, and the manipulator is used to grab the wheel hub and transfer it between the first warehouse, the second warehouse, the wheel hub rotation station and the wheel hub processing station. In this technical solution, the wheel hub to be processed can be transferred to the wheel hub rotation station in sequence by the manipulator, rotated to a suitable angle, and then transferred to the wheel hub processing station for wheel hub processing and then arranged in order in the second warehouse for actual programming, debugging and processing, so as to ensure the authenticity and experience of the training and train the trainees' hands-on ability. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0014] Figure 1 It is a structural schematic diagram of a wheel hub processing training device according to an embodiment of the utility model.

[0015] Explanation of the accompanying figures: 10, rack; 20, first storage rack; 30, second storage rack; 40, hub rotation station; 50, hub processing station; 60, hub alignment station; 70, visual recognition component; 80, robot; 90, tool warehouse.

[0016] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0019] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0020] Furthermore, the technical solutions of the various embodiments of the present invention may be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in the field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0021] The utility model provides a wheel hub processing training device.

[0022] like Figure 1 As shown, the wheel hub processing training device provided by the embodiment of the utility model includes a frame 10, and a first warehouse rack 20 and a second warehouse rack 30 both arranged on the frame 10, the first warehouse rack 20 is used to store disordered wheel hubs to be processed, and the second warehouse rack 30 is used to store ordered processed wheel hubs, and the frame 10 is provided with a wheel hub rotation station 40, a wheel hub processing station 50 and a manipulator 80, and the manipulator 80 is used to grab the wheel hub and transfer it between the first warehouse rack 20, the second warehouse rack 30, the wheel hub rotation station 40 and the wheel hub processing station 50.

[0023] In this embodiment, the wheel hub to be processed can be transferred to the wheel hub rotation station 40 in sequence by the robot 80 to be rotated to a suitable angle, and then transferred to the wheel hub processing station 50 for wheel hub processing and then arranged in order in the second storage rack 30 for actual programming, debugging and processing, thereby ensuring the authenticity and experience of the training and exercising the trainees' hands-on ability.

[0024] The wheel hub processing training device further includes a tool warehouse 90 disposed on the frame 10, wherein the tool warehouse 90 stores a plurality of tool heads detachably connected to the manipulator 80. The tool heads include suction cup tools, grinding tools, gluing tools, deburring tools, sub-clamp tools, and the like.

[0025] Among them, the first warehouse shelf 20 has three layers, and the first warehouse shelf 20 of the three layers is the warehouse for wheel hubs to be processed. Each warehouse position is equipped with a photoelectric sensor. When the photoelectric sensor of the warehouse position detects the presence of materials, it outputs a signal to the controller. Based on this, after being processed by the controller program, the wheel hubs to be processed are scanned out of the warehouse in sequence. When there is missing material in one of the warehouse positions, the missing warehouse position is skipped and the robot is told the information of the next warehouse position with materials until all material warehouses are empty of materials.

[0026] The wheel hub rotating station 40 includes a second mounting frame and a second rotating platform disposed on the second mounting frame. The second rotating platform is connected to a second driving motor, and the second mounting platform is rotated by the second driving motor.

[0027] When the manipulator 80 grabs the wheel hub to be processed from the first storage rack 20 to the wheel hub rotation station 40 and the sensor senses the material, the manipulator 80 communication controller requests the visual recognition component 70 set on the frame 10 and located above the wheel hub alignment station 60 and the wheel hub rotation station 40 to start taking pictures. After identification, the visual recognition component 70 sends the wheel hub information (front and back, QR code, barcode, rotation angle) to the controller. After receiving the information, the controller forwards the information to the manipulator 80. The front and back sides are processed first. The back side is turned over and put back into the wheel hub rotation station 40 for further identification. If the wheel hub is the front side, the manipulator 80 goes to the tool warehouse 90 to change the suction cup tool. When it is the front side, the controller controls the wheel hub motor to rotate the angle given by the visual system. After rotation, take pictures and rotate again until the deviation accuracy reaches the preset accuracy and is considered qualified. At the same time, wait for the code disk to rotate and then take out the wheel hub.

[0028] Among them, the wheel hub information is identified by the wheel hub marking station 60, and the wheel hub marking station 60 includes multiple number plates. The wheel hub to be processed is provided with identification information, and any of the identification information corresponds one-to-one to the number plate. The identification information includes a bar code and a QR code set on the wheel hub to be processed.

[0029] The hub alignment station 60 includes a first mounting frame and a first rotating table disposed on the first mounting frame, wherein the first rotating table is provided with a plurality of placement cavities for placing the number plate, and the first rotating table is connected to a first rotating motor. The digital information of the number plate in a placement cavity on the first rotating table is identified by a visual recognition component 70, and then the hub information of the processing hub on the hub rotation station 40 is matched. When the information does not match, the first rotating table is rotated to rotate another placement cavity to the bottom of the visual recognition component 70 for identification until the comparison is successful. After the comparison is successful, the number plate is sucked to the placement position on the hub to be processed by the suction cup tool of the manipulator 80.

[0030] After the comparison is successful, the robot 80 grabs the wheel hub to be processed to the wheel hub processing station 50, which includes a third mounting frame and a tilting table that is tiltably arranged on the third mounting frame, and the tilting table is provided with. After the wheel hub to be processed is identified and matched, the wheel hub is taken out from the wheel hub rotation station 40 and placed in the positioner station, and the sensor senses the material, fixes the wheel hub to be processed, and after the tilting table rotates a certain angle, the robot 80 exchanges the gluing tool to apply glue to the number plate placed on the wheel hub to be processed. After the gluing is completed, the grinding tool is exchanged to remove burrs from the wheel hub, and after the deburring is completed, the de-grinding tool is exchanged to perform the de-grinding process.

[0031] The wheel hub after glue coating and polishing is the processed wheel hub. The processed wheel hub is placed on the second storage rack 30 in sequence by the manipulator 80. The visual recognition component 70 recognizes the wheel hub information and sends it to the robot through the controller. After the robot completes the processing, it matches the wheel hub information (size, color, QR code, barcode information) and asks the controller for the storage location. The controller scans the second-floor warehouse to see if the location can be stored to prevent material collision and overlap.

[0032] The above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the concept of the utility model, or directly / indirectly used in other related technical fields are included in the patent protection scope of the utility model.

Claims

1. A wheel hub processing training device, characterized in that: The wheel hub processing training device comprises a frame (10), and a first warehouse (20) and a second warehouse (30) both arranged on the frame (10); the first warehouse (20) is used to store disordered wheel hubs to be processed, and the second warehouse (30) is used to store ordered processed wheel hubs; the frame (10) is provided with a wheel hub rotating station (40), a wheel hub processing station (50) and a manipulator (80); the manipulator (80) is used to grab the wheel hub and transfer it between the first warehouse (20), the second warehouse (30), the wheel hub rotating station (40) and the wheel hub processing station (50).

2. The wheel hub processing training device according to claim 1, characterized in that: The wheel hub processing training device further comprises a wheel hub alignment station (60), wherein the wheel hub alignment station (60) comprises a plurality of number plates, identification information is provided on the wheel hub to be processed, and any of the identification information corresponds one-to-one to the number plate.

3. The wheel hub processing training device according to claim 2, characterized in that: The identification information includes a barcode and a QR code set on the wheel hub to be processed.

4. The wheel hub processing training device according to claim 2, characterized in that: The wheel hub alignment station (60) comprises a first mounting frame and a first rotating platform arranged on the first mounting frame, the first rotating platform is provided with a plurality of placement cavities for placing the number plates, and the first rotating platform is connected to a first rotating motor.

5. The wheel hub processing training device according to claim 4, characterized in that: The wheel hub rotating station (40) comprises a second mounting frame and a second rotating platform arranged on the second mounting frame, and the second rotating platform is connected to a second driving motor.

6. The wheel hub processing training device according to claim 2, characterized in that: The wheel hub processing station (50) comprises a third mounting frame and a tilting table which is tiltably arranged on the third mounting frame.

7. The wheel hub processing training device according to claim 2, characterized in that: The wheel hub processing training device further comprises a visual recognition component (70) arranged on the frame (10) and located above the wheel hub alignment station (60) and the wheel hub rotation station (40).

8. The wheel hub processing training device according to claim 1, characterized in that: The wheel hub processing training device further comprises a tool warehouse (90) arranged on the frame (10), wherein a plurality of tool heads detachably connected to the manipulator (80) are stored in the tool warehouse (90).

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