Three-dimensional levelness adjusting device for enamelling frame
By designing laser measurement and angle detection devices in the enameled machine, the problem of difficulty in measuring the perpendicularity of the three-dimensional plane of the paint rack is solved, the production stability and measurement accuracy are improved, the operation is simplified and manual errors are reduced.
Patent Information
- Application Number
- CN202323384308.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-12
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2033-12-12
AI Technical Summary
In the production process of traditional enameled machines, it is impossible to accurately determine whether the three-dimensional planes of the paint rack are perpendicular to each other, resulting in low production stability and errors in manual measurements and equipment inclination.
A three-dimensional horizontal device for the enameled paint rack including a main body, a vertical detection mechanism and a horizontal plane detection mechanism is designed. The laser measuring device and an angle measuring device are used to detect and adjust the plane vertically by laser irradiating and measuring the sphere in real time. and level to reduce artificial errors.
It improves measurement accuracy and production stability, and simply and efficiently solves the three-dimensional measurement problems that cannot be measured by traditional methods, reduces equipment inclination, and ensures product uniformity and safety.
Smart Images
Figure CN222233366U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of leveling, in particular to a three-dimensional leveling device for an enameling and painting rack. Background Art
[0002] The enameling machine is one of the process equipment used to process the conductor into enameled wire. It is mainly used to bake the painted copper wire so that the insulating paint on the outer layer of the copper wire is heated and cured to form an insulating film.
[0003] In the production process of traditional enameling machines, due to the thin conductors and insulation, high precision is required. In the actual production process, due to the upward traction of the wire, gravity and other forces in the process, the stability of its uniformity is not high. In the actual production process, due to the high vertical height of the vertical enameling machine, the complex furnace structure and low transparency, manual and traditional test tools cannot measure its vertical horizontality, nor can they determine whether the three planes of the paint rack are perpendicular to each other. Utility Model Content
[0004] The utility model aims to provide a three-dimensional level adjustment device for an enameling painting rack, which solves the problem that during the use of the above-mentioned painting rack, it is impossible to determine whether three planes are perpendicular to each other.
[0005] To achieve the above-mentioned purpose, the utility model provides a three-dimensional adjustment level device for an enameling painting rack, comprising a main body, a vertical detection mechanism and a horizontal plane detection mechanism, wherein an opening is provided on the main body, the vertical detection mechanism is connected to the main body, and the horizontal plane detection mechanism is fixed on the main body;
[0006] The vertical detection mechanism comprises a first laser detection device, an angle measuring device and a rotating connection assembly, wherein the rotating connection assembly is detachably connected to the first laser detection device and fixedly connected to the main body, the first laser detection device is located on the midline of the main body and the detection end faces the opening, the angle measuring device is fixedly connected to the main body, and the rotating connection assembly can drive the first laser detection device to swing back and forth;
[0007] The horizontal plane detection mechanism includes a detection sphere and a second laser detection device. The detection sphere is arranged on the main body. The second laser detection device is symmetrically arranged on both sides of the center of the detection sphere. The detection sphere is transparent and the outer peripheral surface except the middle part is coated with a blue fluorescent layer.
[0008] Preferably, the rotating connection assembly comprises a connecting shaft, one side of the connecting shaft is fixedly connected to the main body, and the side away from the main body is a hemisphere, and the hemisphere is provided with a V-shaped opening.
[0009] A connecting member, one side of the connecting member is detachably connected to the first laser detection device, and the side away from the first laser detection device is an inner cavity, the inner cavity is hemispherical, and a stopper is provided in the inner cavity,
[0010] The inner cavity covers the hemisphere, and the blocking member is located in the V-shaped opening.
[0011] Preferably, the connecting member is formed by detachably connecting two symmetrical components.
[0012] Preferably, a fixing belt is provided on a side of the connecting member close to the first laser detection device, and the fixing belt is used to fix the first laser detection device.
[0013] Preferably, a placement groove corresponding to the detection sphere is provided on the main body, and the detection sphere is placed in the placement groove.
[0014] Preferably, a fixing groove corresponding to the second laser detection device is further provided on the main body, and the fixing groove is used to fix the second laser detection device.
[0015] Preferably, a soft clamp is provided at the groove wall of the fixing groove, and the soft clamp is used to contact with the edge of the second laser detection device.
[0016] Preferably, a fixing piece is provided at the bottom of the main body, and the fixing piece is used to fix the main body on the object to be measured.
[0017] Preferably, the fixing member is a fixing suction cup and / or a magnetic attraction component.
[0018] Preferably, the angle measuring device is an angle dial or an angle sensor.
[0019] Beneficial effects of the utility model:
[0020] 1. This adjustment device uses a laser measuring device to vertically illuminate the device in the vertical direction, align with the device to obtain the angle deviation. In the horizontal direction, the laser device is used in conjunction with the measuring sphere. When the platform is not level, the ball will rotate, and then illuminate the coating part of the ball, causing the laser to change color, thereby determining whether the platform is in a horizontal state. This adjustment device can solve three-dimensional measurement problems that traditional measurement methods cannot achieve, and at the same time greatly reduces the tilt of the equipment caused by manual placement, thereby improving the stability of product production. In addition, this device uses a laser measuring device, which has higher measurement accuracy and is easier and more efficient to operate.
[0021] 2. The rotating connection assembly of the adjustment device realizes the rotational connection and detachable connection between the laser measuring device and the main body at the same time. It not only meets the measurement needs, but also allows the laser measuring device to be disassembled for maintenance or repair when measurement is not needed. In addition, the laser measuring device can be replaced with other equipment according to other different needs to achieve multi-functional use.
[0022] 3. The adjustment device has a compact structure, is easy to operate, and has a precise adjustment and measurement structure. A fixing is also provided at the bottom of the device, which allows the device to fit closely with the platform to be measured during the measurement process, reducing errors caused by human touch and preventing the device from falling, making it safer. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0024] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model.
[0025] Figure 2 It is a cross-sectional schematic diagram of the first embodiment of the utility model.
[0026] Figure 3 It is a structural schematic diagram of the vertical detection mechanism of the utility model.
[0027] Figure 4 It is a cross-sectional schematic diagram of the vertical detection mechanism of the utility model.
[0028] Figure 5 It is a structural schematic diagram of the horizontal plane detection mechanism of the utility model.
[0029] Figure 6 It is a cross-sectional schematic diagram of the second embodiment of the utility model.
[0030] In the figure: 100-main body; 110-placing groove; 120-fixing groove; 121-soft clamp; 130-fixing piece; 200-vertical detection mechanism; 210-first laser detection device; 220-angle measuring device; 230-rotating connection component; 231-connecting axis; 232-hemispherical body; 233-V-shaped opening; 234-connecting member; 234a-symmetrical component; 235-inner cavity; 236-blocking piece; 237-fixing belt; 300-horizontal plane detection mechanism; 310-detection sphere; 311-blue fluorescent layer; 320-second laser detection device. DETAILED DESCRIPTION
[0031] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0032] The first embodiment of the present application is:
[0033] like Figure 1 As shown, a three-dimensional adjustment level device for an enameled painting rack includes a main body 100, a vertical detection mechanism 200 and a horizontal plane detection mechanism 300. The main body 100 is provided with an opening, the vertical detection mechanism 200 is connected to the main body 100, and the horizontal plane detection mechanism 300 is fixed on the main body 100; the vertical detection mechanism 200 includes a first laser detection device 210, an angle measuring device 220 and a rotating connection component 230, the rotating connection component 230 is detachably connected to the first laser detection device 210 and is fixedly connected to the main body 100, and the first laser detection device 210 is located on the center line of the main body 100 and the detection end faces the opening, the angle measuring device 220 is fixedly connected to the main body 100, and the rotating connection assembly 230 can drive the first laser detection device 210 to swing back and forth; the horizontal plane detection mechanism 300 includes a detection sphere 310 and a second laser detection device 320, the detection sphere 310 is arranged on the main body 100, and the second laser detection device 320 is symmetrically arranged on both sides of the center of the detection sphere 310, the detection sphere 310 is transparent and the outer peripheral surface except the middle part is coated with a blue fluorescent layer 311. The first laser detection device 210 of this device is arranged vertically and can achieve relative rotation with the main body 100. During measurement, the first laser detection device 210 irradiates the upper device vertically upward, and the irradiation point displayed by the laser on the guide wheel of the device can be used to know whether the device is vertical. However, due to the fact that the device cannot be absolutely vertical, and the device will also be affected by the horizontal plane on which it is placed and have deviations, the actual deviation of the device can be known by combining the angle measuring device 220. In actual operation, although laser measurement is more accurate, it is also necessary to refer to the horizontal line of the equipment. Therefore, for the two-dimensional plane, this device adopts a transparent spherical structure with uniform texture. A blue fluorescent substance is coated on the spherical surface except for the middle four sides, and the sphere is irradiated by a laser measuring device. When the platform is in a horizontal state, the laser measuring device illuminates the transparent part in the middle of the sphere, and the laser line is red. When the platform is in an inclined state, it will cause the sphere to rotate, and the laser measuring device will illuminate the part of the blue fluorescent layer 311 of the sphere, making the passing laser line appear blue. Therefore, the horizontal state of the paint rack can be judged by laser lines of different colors. This device has a compact structure, high measurement accuracy, and intuitive and obvious measurement effect; in addition, it is made of PC engineering plastics, which is convenient and lightweight, convenient for daily carrying and operation, and more practical.
[0034] Furthermore, the angle measuring device 220 is an angle dial or an angle sensor. The device can set the angle dial adjacent to the first laser detection device 210. When the device performs detection, the degree of laser line deviation can be compared with the angle dial to obtain the specific deviation. Similarly, the angle measuring device 220 can also use an angle sensor, fix one side of the angle sensor, and connect the other side to the first laser measurement device. When the measurement device rotates, the angle sensor can directly sense the rotation angle, which is more intuitive.
[0035] like Figure 2-Figure 4 As shown, the present rotating connection assembly 230 comprises a connecting shaft 231 and a connecting member 234, one side of the connecting shaft 231 is fixedly connected to the main body 100, and the side away from the main body 100 is a hemispherical body 232, and the hemispherical body 232 is provided with a V-shaped opening 233, one side of the connecting member 234 is detachably connected to the first laser detection device 210, and the side away from the first laser detection device 210 is an inner cavity 235, and the inner cavity 235 is hemispherical, and a stopper 236 is provided in the inner cavity 235, and the inner cavity 235 covers the hemispherical body 232, and the stopper 236 is in the V-shaped opening 233. The inner cavity 235 of the present device is an inwardly concave cavity, and its shape corresponds to the hemispherical body 232. By means of the inner cavity 235 covering the hemispherical body 232, the connecting shaft 231 and the connecting member 234 can realize free rotation. The stopper 236 is in the V-shaped opening 233. When the connecting shaft 231 rotates, the stopper 236 is restricted by the V-shaped opening 233 and the rotation angle is limited. Therefore, it can ensure that the first laser detection device 210 can rotate and prevent the connecting shaft 231 from flipping over and causing the detection device to fall, thereby further protecting the detection device.
[0036] The connecting shaft 231 can be a protrusion extending from the main body 100 and designed as an integral part with the main body 100; but it can also be a separate component that is detachably connected to the main body 100. For example, the connecting shaft 231 is provided with a thread on one side close to the main body 100 and is connected to the main body 100 through the thread.
[0037] Further, in order to more conveniently cover and connect one side of the connecting shaft 231, the connecting member 234 is formed by two symmetrical components 234a that are detachably connected. The two symmetrical components 234a of the device have the same structure, and the split combination is convenient for installation or disassembly, and the operation is simple. At the same time, the two symmetrical components 234a can be fixed by bolt connection or the like, and the present application is not limited here.
[0038] Among them, a fixing belt 237 is provided on the side of the connecting member 234 close to the first laser detection device 210, and the fixing belt 237 is used to fix the first laser detection device 210. This device fixes the first laser measuring device and the connecting member 234 by the fixing belt 237, which can ensure the stable connection of the measuring device and realize the detachable connection. In daily use, the laser detection device can be removed for maintenance, and the fixed device can also be replaced according to actual needs to meet different needs. For example, the first laser measuring device can be replaced with a distance measuring device, etc. Similarly, the fixing belt 237 can be a whole wide connecting belt that surrounds and fixes the entire detection device, or it can be a plurality of connecting belts that bind and fix the detection device in parallel or crosswise.
[0039] In addition, the fixing belt 237 is an elastic connecting belt, the purpose of which is to better fit the detection device, but it can still be fixed in other ways, such as setting a connecting cover or a strong adsorption component (suction cup, strong magnet), etc., and this application does not limit this.
[0040] like Figure 5 As shown, the main body 100 is provided with a placement groove 110 corresponding to the detection sphere 310, and the detection sphere 310 is placed in the placement groove 110. By providing the groove, the device can fit the detection sphere 310 more closely, reduce the artificial touch of the sphere during the detection process, avoid the shaking of the sphere caused by other factors, and improve the accuracy of the measurement. At the same time, there is no need to install and calibrate during the operation, which is more convenient.
[0041] Furthermore, the main body 100 is also provided with a fixing groove 120 corresponding to the second laser detection device 320, and the fixing groove 120 is used to fix the second laser detection device 320. By pre-opening the fixing groove 120, it can be ensured that the measuring point of the second laser detection device 320 and the center of the detection sphere 310 are in the same horizontal plane during the detection process, thereby reducing errors and ensuring detection accuracy.
[0042] Preferably, a soft card 121 is further provided at the groove wall of the fixing groove 120, and the soft card 121 is used to contact the edge of the second laser detection device 320. In this device, a soft card 121 is provided at the groove wall of the fixing groove 120, and is in contact with the second laser detection device 320, which can fill the gap between the second laser detection device 320 and the fixing groove 120 to make the detection device more solid; at the same time, it can also protect the edge of the detection device and reduce friction with the edge.
[0043] The soft clamp 121 may be a sponge or an air cushion, etc., and the present application does not limit this.
[0044] The second embodiment of the present application is:
[0045] like Figure 6 As shown, the structure of the utility model is the same as the first embodiment, but the bottom of the main body 100 is provided with a fixing member 130, and the fixing member 130 is used to fix the main body 100 on the object to be measured. The fixing member 130 can make the device fit closely with the platform to be measured during the measurement process, reduce the error caused by human touch, and prevent the device from falling, which is safer.
[0046] Furthermore, the fixing member 130 is a fixing suction cup or a magnetic component or a combination of the two.
[0047] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. A three-dimensional level adjustment device for an enameling and painting rack, comprising a main body (100), a vertical detection mechanism (200) and a horizontal plane detection mechanism (300), wherein the main body (100) is provided with an opening, the vertical detection mechanism (200) is connected to the main body (100), and the horizontal plane detection mechanism (300) is fixed on the main body (100); characterized in that: The vertical detection mechanism (200) comprises a first laser detection device (210), an angle measuring device (220) and a rotating connection assembly (230); the rotating connection assembly (230) is detachably connected to the first laser detection device (210) and fixedly connected to the main body (100); the first laser detection device (210) is located on the center line of the main body (100) and the detection end faces the opening; the angle measuring device (220) is fixedly connected to the main body (100); and the rotating connection assembly (230) can drive the first laser detection device (210) to swing back and forth; The horizontal plane detection mechanism (300) comprises a detection sphere (310) and a second laser detection device (320); the detection sphere (310) is arranged on a main body (100); the second laser detection device (320) is symmetrically arranged on both sides of the center of the detection sphere (310); the detection sphere (310) is transparent and the outer peripheral surface except the middle part is coated with a blue fluorescent layer (311).
2. The three-dimensional level adjustment device for the enameling and painting rack according to claim 1, characterized in that: The rotating connection assembly (230) comprises a connection shaft (231), one side of the connection shaft (231) is fixedly connected to the main body (100), and the side away from the main body (100) is a hemispherical body (232), and the hemispherical body is provided with a V-shaped opening (233). a connecting member (234), one side of the connecting member (234) being detachably connected to the first laser detection device (210), and the side away from the first laser detection device (210) being an inner cavity (235), the inner cavity (235) being hemispherical, and a stopper (236) being provided in the inner cavity (235), The inner cavity (235) covers the hemispherical body (232), and the blocking member (236) is located in the V-shaped opening (233).
3. The three-dimensional level adjustment device for the enameling and painting rack according to claim 2, characterized in that: The connecting member (234) is formed by detachably connecting two symmetrical components (234a).
4. The three-dimensional level adjustment device for the enameling and painting rack according to claim 2, characterized in that: A fixing belt (237) is provided on one side of the connecting member (234) close to the first laser detection device (210), and the fixing belt (237) is used to fix the first laser detection device (210).
5. The three-dimensional level adjustment device for the enameling and painting rack according to claim 1, characterized in that: The main body (100) is provided with a placement groove (110) corresponding to the detection sphere (310), and the detection sphere (310) is placed in the placement groove (110).
6. The three-dimensional level adjustment device for the enameling and painting rack according to claim 5, characterized in that: The main body (100) is also provided with a fixing groove (120) corresponding to the second laser detection device (320), and the fixing groove (120) is used to fix the second laser detection device (320).
7. The three-dimensional level adjustment device for the enameling and painting rack according to claim 6, characterized in that: A soft clamp (121) is provided at the groove wall of the fixing groove (120), and the soft clamp (121) is used to contact the edge of the second laser detection device (320).
8. The three-dimensional level adjustment device for an enameling and painting rack according to claim 1, characterized in that: A fixing member (130) is provided at the bottom of the main body (100), and the fixing member (130) is used to fix the main body (100) on the object to be measured.
9. The three-dimensional level adjustment device for an enameling and painting rack according to claim 8, characterized in that: The fixing member (130) is a fixing suction cup and / or a magnetic attraction component.
10. The three-dimensional level adjustment device for an enameling and painting rack according to claim 1, characterized in that: The angle measuring device (220) is an angle scale or an angle sensor.