Photovoltaic module production tool

Abstract

The utility model discloses a photovoltaic assembly production tool, which relates to the technical field of photovoltaic assembly production and comprises a supporting assembly, an ejection device is movably mounted on the surface of the supporting assembly, a longitudinal clamping device is fixedly mounted on the bottom surface of the supporting assembly, and a transverse clamping device is movably mounted at the bottom of the supporting assembly. And the longitudinal clamping device comprises a mounting unit and a longitudinal clamping unit. By arranging the ejection device, the photovoltaic module can be supported after the height of the tool is increased, the photovoltaic module can be conveniently placed before assembly and ejected out for discharging after assembly, the situation that the photovoltaic module is attached to the surface of a main board, and consequently the photovoltaic module is inconvenient to move out can be effectively prevented; and the friction force between the ejector plate and the photovoltaic module can be effectively increased, so that the placement stability of the ejector plate is improved, and the situation that the photovoltaic module is collided and damaged due to deviation in the feeding and discharging or assembling process is prevented.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component production, in particular to a photovoltaic component production tool. Background Art

[0002] Photovoltaic modules are composed of high-efficiency crystalline silicon solar cells, ultra-white cloth-textured tempered glass, EVA, transparent TPT backplane and aluminum alloy frame. They have the characteristics of long service life and strong mechanical resistance to external pressure. Photovoltaic modules are laminated at high temperature by laminating equipment to form a composite layer. Laminating tooling is used to position and fix photovoltaic modules during lamination. However, the photovoltaic module laminating tooling in the prior art is an integrated frame structure, which has the problem of inconvenient width adjustment and cannot position photovoltaic panels of different widths.

[0003] In the prior art, a Chinese patent document with a publication number of CN117253932A is proposed to solve the above technical problems. The technical solution disclosed in the patent document is as follows: a photovoltaic module laminating tool, including a base, a width adjustment component and a positioning adjustment component, the width adjustment component is arranged under the bottom wall of the base, and the positioning adjustment component is arranged on the base; the width adjustment component includes a fixed side plate, an electric telescopic rod, a connecting plate, a limit slide, an adjustment plate, a fixed plate, a limit slide and a positioning plate 1, the limit slide is embedded in the base, the top wall and the bottom wall of the limit slide are both open, the limit slide is slidably arranged in the limit slide and extends out of the limit slide up and down, the positioning plate 1 is fixed on the outer side wall of the limit slide close to the top wall of the base, and the fixed plate is fixed on the outer side wall of the limit slide close to the bottom wall of the base. The present invention belongs to the technical field of photovoltaic module production, and specifically refers to a photovoltaic module laminating tool that can position photovoltaic modules of different widths by width adjustment and positioning adjustment components, and the positions of the positioning plates around the photovoltaic modules can be adjusted, and the applicability is strong.

[0004] In order to solve the problem of inconvenient width adjustment in the prior art of the photovoltaic module lamination tooling having an integrated frame structure, the prior art adopts a method of positioning photovoltaic modules of different widths through width adjustment and positioning adjustment components. However, when the photovoltaic modules are heavy, it is inconvenient to place and take them, which leads to the problem of inconvenience in unloading after the production and assembly is completed because they are attached to the panel surface. Utility Model Content

[0005] The purpose of the utility model is to provide a photovoltaic module production tooling to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A photovoltaic assembly production tool, comprising a support assembly, a surface of the support assembly is movably mounted with an ejection device, a bottom surface of the support assembly is fixedly mounted with a longitudinal clamping device, and a bottom of the support assembly is movably mounted with a transverse clamping device;

[0008] The longitudinal clamping device comprises a mounting unit and a longitudinal clamping unit, and the mounting unit is fixedly mounted on the bottom surface of the supporting assembly.

[0009] A further improvement of the technical solution of the utility model is that: the support component includes a support main board, a movable groove is opened on the surface of the support main board, and support columns are fixedly installed at the four ends of the bottom surface of the support main board. By arranging the support columns, the height of the overall production tooling is increased to facilitate its adaptation to the height of the workers and facilitate operation, and prevent the need for manual bending for assembly due to its low height, which affects the assembly rate and is not conducive to the health of the workers.

[0010] A further improvement of the technical solution of the utility model is that the ejection device includes a mounting seat arranged below the supporting main board, a hydraulic cylinder is fixedly mounted on the surface of the mounting seat, an ejection plate is fixedly mounted on the top surface of the hydraulic cylinder, and the surface of the ejection plate is movably connected to the inner surface of the supporting main board.

[0011] A further improvement of the technical solution of the utility model is that: the installation unit includes an installation box fixedly installed on the bottom surface of the support mainboard, and a connecting rod is fixedly installed on the bottom surface of the installation box. By arranging an ejection device, the photovoltaic component can be supported after the tooling is raised, which is convenient for placing the photovoltaic component before assembly and ejecting the photovoltaic component for unloading after assembly, and can effectively prevent the photovoltaic component from sticking to the surface of the mainboard, making it inconvenient to remove.

[0012] A further improvement of the technical solution of the utility model is that the longitudinal clamping unit includes a servo motor fixedly mounted on the surface of the mounting box, a bidirectional threaded rod is fixedly mounted on the output end of the servo motor, and the surface of the bidirectional threaded rod and the inner surface of the mounting box are movably connected, a clamping plate is movably mounted on the surface of the bidirectional threaded rod, and the bidirectional threaded rod is driven to rotate by the servo motor, so that the clamping plate can be moved toward the middle to clamp the front and back of the photovoltaic module.

[0013] A further improvement of the technical solution of the utility model lies in that: the horizontal clamping device includes an electric telescopic rod fixedly installed on one side of the bottom surface of the supporting main board, a first clamping frame is fixedly installed on one end of the electric telescopic rod, an adjusting rod is movably installed on the surface of the first clamping frame, and a second clamping frame is movably installed on the end of the adjusting rod away from the first clamping frame. The position of the first clamping frame is adjusted by the electric telescopic rod, and the adjusting rod can drive the second clamping frame to move, thereby clamping both sides of the photovoltaic module.

[0014] A further improvement of the technical solution of the utility model is that a friction rod is provided on the surface of the ejector plate to increase the contact friction force, and the inner surface of the adjusting rod is movably connected to the surface of the connecting rod. By providing the friction rod on the ejector plate, the friction force between the ejector plate and the photovoltaic module can be effectively increased, thereby improving the stability of its placement and preventing the photovoltaic module from being offset during loading and unloading or assembly, thereby preventing the photovoltaic module from being damaged by collision.

[0015] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0016] The utility model provides a photovoltaic component production tool. The height of the overall production tool is increased by arranging support columns, so that the tool can adapt to the height of workers and thus facilitate operation, and prevent the tool from being too low and requiring manual bending for assembly, thereby affecting the assembly rate and being detrimental to the health of workers.

[0017] The utility model provides a photovoltaic module production tooling, which can support the photovoltaic module after the tooling is raised by arranging an ejection device, so as to facilitate the placement of the photovoltaic module before assembly and the ejection of the photovoltaic module for unloading after assembly, and can effectively prevent the photovoltaic module from adhering to the surface of the mainboard, making it inconvenient to remove.

[0018] The utility model provides a photovoltaic module production tooling, which can effectively increase the friction between the ejector plate and the photovoltaic module by arranging a friction rod on the ejector plate, thereby improving the placement stability thereof and preventing the photovoltaic module from being damaged by collision due to deviation during loading and unloading or assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the support assembly structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the ejection device of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the longitudinal clamping device of the utility model;

[0023] Figure 5 It is a schematic structural diagram of the transverse clamping device of the utility model.

[0024] In the figure: 1. Support assembly; 2. Ejector device; 3. Longitudinal clamping device; 4. Horizontal clamping device; 11. Support main board; 12. Movable slot; 13. Support column; 21. Mounting seat; 22. Hydraulic cylinder; 23. Ejector plate; 31. Mounting box; 32. Connecting rod; 33. Servo motor; 34. Bidirectional threaded rod; 35. Clamping plate; 41. Electric telescopic rod; 42. First clamping frame; 43. Adjusting rod; 44. Second clamping frame. DETAILED DESCRIPTION

[0025] The present invention is further described in detail below in conjunction with the embodiments: Example

[0026] like Figure 1-5 As shown, the utility model provides a photovoltaic module production tooling, including a support component 1, the support component 1 includes a support mainboard 11, the surface of the support mainboard 11 is provided with a movable groove 12, the four ends of the bottom surface of the support mainboard 11 are fixedly installed with support columns 13, the surface of the support component 1 is movably installed with an ejection device 2, the bottom surface of the support component 1 is fixedly installed with a longitudinal clamping device 3, and the bottom of the support component 1 is movably installed with a transverse clamping device 4; the longitudinal clamping device 3 includes a mounting unit and a longitudinal clamping unit, the mounting unit is fixedly installed on the bottom surface of the support component 1, and by arranging the ejection device 2, it is convenient to support and adjust the height of the photovoltaic component, thereby facilitating the placement and ejection and unloading after assembly. Example

[0027] like Figure 1-5 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the ejection device 2 includes a mounting seat 21 arranged below the supporting mainboard 11, a hydraulic cylinder 22 is fixedly installed on the surface of the mounting seat 21, an ejection plate 23 is fixedly installed on the top surface of the hydraulic cylinder 22, and the surface of the ejection plate 23 is movably connected to the inner surface of the supporting mainboard 11, the mounting unit includes a mounting box 31 fixedly installed on the bottom surface of the supporting mainboard 11, a connecting rod 32 is fixedly installed on the bottom surface of the mounting box 31, the longitudinal clamping unit includes a servo motor 33 fixedly installed on the surface of the mounting box 31, a bidirectional threaded rod 34 is fixedly installed on the output end of the servo motor 33, and the surface of the bidirectional threaded rod 34 is movably connected to the inner surface of the mounting box 31, and a clamping plate 35 is movably installed on the surface of the bidirectional threaded rod 34. By setting the ejection device 2, the photovoltaic module can be supported after the tooling is increased, which is convenient for placing the photovoltaic module before assembly and ejecting the photovoltaic module for unloading after assembly, and can effectively prevent the photovoltaic module from being inconvenient to remove due to the adhesion to the surface of the mainboard. Example

[0028] like Figure 1-5As shown, on the basis of Examples 1-2, the utility model provides a technical solution: preferably, the transverse clamping device 4 includes an electric telescopic rod 41 fixedly mounted on one side of the bottom surface of the supporting main board 11, a first clamping frame 42 is fixedly mounted on one end of the electric telescopic rod 41, an adjusting rod 43 is movably mounted on the surface of the first clamping frame 42, and a second clamping frame 44 is movably mounted on the end of the adjusting rod 43 away from the first clamping frame 42, a friction rod is arranged on the surface of the ejector plate 23 for increasing the contact friction, the inner surface of the adjusting rod 43 is movably connected to the surface of the connecting rod 32, and by arranging the friction rod on the ejector plate 23, the friction between the ejector plate 23 and the photovoltaic module can be effectively increased, thereby improving the stability of its placement and preventing the photovoltaic module from being damaged by collision due to deviation during loading and unloading or assembly.

[0029] The following is a detailed description of the working principle of photovoltaic module production tooling.

[0030] like Figure 1-5 As shown, when the production tooling is used, the hydraulic cylinder 22 is started to move the ejector plate 23 upward, and the photovoltaic component to be assembled is placed on the ejector plate 23. The hydraulic cylinder 22 is controlled in the reverse direction so that the ejector plate 23 drives the photovoltaic component to move downward and contact the supporting main board 11. The servo motor 33 is started so that the bidirectional threaded rod 34 drives the clamping plate 35 to clamp the front and back of the photovoltaic component. At the same time, the electric telescopic rod 41 is controlled to cooperate with the adjusting rod 43 to adjust the position of the two groups of clamping frames to clamp the two sides of the photovoltaic component. After the tooling clamping is completed, the photovoltaic component is assembled. After the assembly is completed, the clamping is released, and the hydraulic cylinder 22 is started so that the ejector plate 23 drives the assembled photovoltaic component to separate from the supporting main board 11, thereby facilitating unloading.

[0031] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A photovoltaic module production tool, comprising a support assembly (1), characterized in that: The surface of the support assembly (1) is movably mounted with an ejection device (2), the bottom surface of the support assembly (1) is fixedly mounted with a longitudinal clamping device (3), and the bottom of the support assembly (1) is movably mounted with a transverse clamping device (4); The longitudinal clamping device (3) comprises a mounting unit and a longitudinal clamping unit, and the mounting unit is fixedly mounted on the bottom surface of the support assembly (1).

2. A photovoltaic module production tool according to claim 1, characterized in that: The support assembly (1) comprises a support main board (11), a movable groove (12) is provided on the surface of the support main board (11), and support columns (13) are fixedly mounted at four ends of the bottom surface of the support main board (11).

3. A photovoltaic module production tool according to claim 2, characterized in that: The ejection device (2) comprises a mounting seat (21) arranged below the supporting main plate (11), a hydraulic cylinder (22) being fixedly mounted on the surface of the mounting seat (21), an ejection plate (23) being fixedly mounted on the top surface of the hydraulic cylinder (22), and a surface of the ejection plate (23) being movably connected to an inner surface of the supporting main plate (11).

4. A photovoltaic module production tool according to claim 3, characterized in that: The mounting unit comprises a mounting box (31) fixedly mounted on the bottom surface of the supporting mainboard (11), and a connecting rod (32) is fixedly mounted on the bottom surface of the mounting box (31).

5. A photovoltaic module production tool according to claim 4, characterized in that: The longitudinal clamping unit comprises a servo motor (33) fixedly mounted on the surface of the mounting box (31); a bidirectional threaded rod (34) is fixedly mounted on the output end of the servo motor (33); the surface of the bidirectional threaded rod (34) is movably connected to the inner surface of the mounting box (31); and a clamping plate (35) is movably mounted on the surface of the bidirectional threaded rod (34).

6. A photovoltaic module production tool according to claim 4, characterized in that: The transverse clamping device (4) comprises an electric telescopic rod (41) fixedly mounted on one side of the bottom surface of the supporting main board (11); a first clamping frame (42) is fixedly mounted on one end of the electric telescopic rod (41); an adjusting rod (43) is movably mounted on the surface of the first clamping frame (42); and a second clamping frame (44) is movably mounted on one end of the adjusting rod (43) away from the first clamping frame (42).

7. A photovoltaic module production tool according to claim 6, characterized in that: The surface of the ejection plate (23) is provided with a friction rod for increasing contact friction, and the inner surface of the adjustment rod (43) is movably connected to the surface of the connecting rod (32).

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