Automatic assembly line for high-low voltage complete-set cabinet body

Abstract

The utility model provides an automatic assembly line for a high-low voltage whole-set cabinet body, and belongs to the field of automation. The problem that an existing high-low voltage power distribution cabinet is manually assembled is solved. The automatic assembly line for the high-low voltage complete cabinet comprises a control system and a workbench, a plurality of intelligent manipulators are installed on the workbench, a metal plate material box is arranged on the corresponding side edge of the workbench, a feeding mechanism is installed on the workbench, and a material arranging mechanism is further arranged on the workbench. The automatic assembly line for the high-low-voltage complete-set cabinet bodies further comprises a frame assembly line, a cabinet body assembly line and a finished product assembly line, the finished product assembly line and the workbench are located at the two ends of the cabinet body assembly line respectively, and a storage table is arranged between the finished product assembly line and the workbench and provided with a material arranging mechanical arm. A cabinet door mounting mechanism, a tightening mechanism and a binding mechanism are sequentially arranged on the cabinet body assembly line. The automatic assembling machine has the advantages of being high in automation degree and assembling efficiency.

Description

Technical Field

[0001] The utility model belongs to the field of automation and relates to an assembly line, in particular to an automatic assembly line for high and low voltage complete sets of cabinets. Background Art

[0002] As the name implies, high and low voltage distribution cabinets are distribution equipment used for power distribution, control, metering and cable connection in the power supply system. Generally, power supply bureaus and substations use high voltage switch cabinets, which are then stepped down by transformers and led out to low voltage distribution cabinets. The low voltage distribution cabinets are then led to the distribution boards, control boxes and switch boxes of various power users. The equipment in the distribution device is a combination of switches, circuit breakers, fuses, buttons, indicator lights, meters, wires and other protective devices that are assembled into one to meet the design functional requirements.

[0003] The current high and low voltage distribution cabinets are assembled manually by hand. The manual assembly is not only inefficient, but also the assembly quality cannot be fully guaranteed. Summary of the invention

[0004] The purpose of the utility model is to provide an automatic assembly line for high and low voltage complete sets of cabinets to solve the above problems in the prior art.

[0005] The purpose of the utility model can be achieved through the following technical solutions: an automatic assembly line for high and low voltage complete cabinets, including a control system and a workbench for cabinet assembly, characterized in that the workbench is equipped with a plurality of intelligent manipulators for cabinet assembly and splicing and can drive the cabinet to move, and a sheet metal material box for stacking and storing cabinet sheet metal is arranged on the corresponding side of the workbench;

[0006] The workbench is equipped with a feeding mechanism for automatically picking up and feeding the cabinet sheet metal, and the workbench is also equipped with a material sorting mechanism for straightening and turning over the cabinet after assembly and splicing;

[0007] The high and low voltage complete cabinet automatic assembly line also includes a frame assembly line for cabinet frame delivery, a cabinet assembly line for moving the cabinet after splicing and assembly, and a finished product assembly line for stacking, storing and moving finished cabinet products;

[0008] The finished product assembly line and the workbench are respectively located at both ends of the cabinet assembly line, and a storage table for storing finished cabinets is provided between the finished product assembly line and the workbench;

[0009] The storage table is provided with a material sorting robot for picking up finished cabinets and stacking them sequentially on the finished product assembly line. The cabinet assembly line is sequentially provided with a cabinet door installation mechanism for pre-installing cabinet doors, a tightening mechanism for automatically tightening the screws of the cabinet doors and the cabinet, and a binding mechanism for binding the cabinet and the cabinet doors.

[0010] In the above-mentioned automatic assembly line for high and low voltage complete cabinets, a flipping mechanism for automatic flipping of cabinet splicing and assembly is arranged on the workbench. The flipping mechanism consists of a flipping frame that can drive the frame to flip, a connecting frame for movable installation of the flipping frame, and a driving component located in the center of the connecting frame and used to drive the flipping frame to work.

[0011] In the above-mentioned automatic assembly line for high and low voltage complete cabinets, the connecting frame is fixedly installed on the workbench, and the corresponding sides of the flipping frame are hingedly connected to the connecting frame through connecting pins. The driving assembly consists of a driving rod movably connected to the center of the flipping frame and a driving cylinder for driving the driving rod to move up and down.

[0012] In the above-mentioned automatic assembly line for high and low voltage complete cabinets, the material sorting mechanism includes a straightening component for straightening the cabinet after splicing and assembly, a mechanical rotating part for adsorbing the cabinet and driving circumferential flipping, and a driving motor for controlling the circumferential rotation of the mechanical rotating part. A mounting seat for installing the mechanical rotating part and the driving motor is provided on the workbench.

[0013] In the above-mentioned automatic assembly line for high and low voltage complete cabinets, a plurality of suction cups for sucking and picking up the cabinets are arranged at the end of the mechanical rotating part. The straightening assembly, the mechanical rotating part and the driving motor are controlled by the control system to straighten the cabinets after splicing and assembly and flip them to move them to the cabinet assembly line.

[0014] In the above-mentioned automatic assembly line for high and low voltage complete cabinets, the intelligent robot can be used to pick up the frame and move it to the workbench and assist in the installation of cabinet sheet metal. The above-mentioned intelligent robot and feeding mechanism can automatically splice and assemble the frame under the control of the control system.

[0015] In the above-mentioned automatic assembly line for high and low voltage complete cabinets, installation base plates for stacking and storing finished cabinets are arranged in sequence on the finished product assembly line. The installation base plates are installed in sequence at intervals on the finished product assembly line and drive the finished cabinets to move.

[0016] Compared with the existing technology, the automatic assembly line of high and low voltage complete cabinets has a reasonable structural design and a reasonable overall layout. It can realize the automatic splicing and assembly of high and low voltage complete cabinets, effectively reducing the labor cost of manual assembly, greatly shortening the assembly time, and improving the assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural diagram of the automatic assembly line of high and low voltage complete sets of cabinets.

[0018] Figure 2It is a three-dimensional structural diagram of the turning mechanism of the automatic assembly line of high and low voltage complete cabinets.

[0019] Figure 3 This is a partial three-dimensional structural diagram of the automatic assembly line for high and low voltage complete sets of cabinets.

[0020] In the figure, 1. workbench; 2. sheet metal material box; 3. loading mechanism; 4. frame assembly line; 5. cabinet assembly line; 6. finished product assembly line; 7. storage table; 8. material sorting robot; 9. intelligent robot; 10. turning table; 11. connecting frame; 12. driving cylinder; 13. driving rod; 14. straightening assembly; 15. mechanical rotating part; 16. driving motor; 17. mounting seat; 18. suction cup; 19. cabinet door mounting mechanism; 20. tightening mechanism; 21. binding mechanism; 22. mounting base plate. DETAILED DESCRIPTION

[0021] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0022] like Figure 1 , Figure 2 , Figure 3 As shown, the automatic assembly line for high and low voltage complete cabinets includes a control system and a workbench 1 for cabinet assembly. The workbench 1 is equipped with a plurality of intelligent manipulators 9 for cabinet assembly and splicing and driving the cabinet to move. A sheet metal material box 2 for stacking and storing cabinet sheet metal is arranged on the corresponding side of the workbench 1. A feeding mechanism 3 for automatically picking up and feeding cabinet sheet metal is installed on the workbench 1. The workbench 1 is also equipped with a material sorting mechanism for straightening and turning over the cabinet after assembly and splicing. The automatic assembly line for high and low voltage complete cabinets also includes a frame assembly line 4 for cabinet frame transportation, a cabinet assembly line 5 for driving the cabinet to move after splicing and assembly, and a finished product assembly line 6 for stacking, storing and moving finished cabinet products. The product assembly line 6 and the workbench 1 are respectively located at both ends of the cabinet assembly line 5, and a storage table 7 for storing finished cabinets is arranged between the product assembly line 6 and the workbench 1, and a material sorting robot 8 is arranged on the storage table 7 for picking up the finished cabinets and stacking them on the product assembly line 6 in sequence, and a cabinet door installation mechanism 19 for pre-installing cabinet doors, a tightening mechanism 20 for automatically tightening the cabinet doors and cabinet screws, and a binding mechanism 21 for binding the cabinet and the cabinet doors are arranged in sequence on the cabinet assembly line 5. The above-mentioned structure is reasonably designed and the overall layout is reasonable, which can realize the automatic splicing and assembly of high and low voltage complete sets of cabinets, effectively reducing the labor cost of manual assembly, greatly shortening the assembly time, and improving the assembly efficiency.

[0023] To elaborate further, in order to facilitate the splicing and assembly of the cabinet, a flipping mechanism for automatic flipping of the cabinet splicing and assembly is arranged on the workbench 1. The flipping mechanism consists of a flipping stand 10 that can drive the frame to flip, a connecting frame 11 for movably installing the flipping stand 10, and a driving component located in the center of the connecting frame 11 and used to drive the flipping stand 10 to work. The connecting frame 11 is fixedly installed on the workbench 1, and the corresponding sides of the flipping stand are hingedly connected to the connecting frame 11 through connecting pins. The driving component consists of a driving rod 13 movably connected to the center of the flipping stand 10 and a driving cylinder 12 for driving the driving rod 13 to move up and down. The above structure can realize the flipping of the frame during the splicing process, which is convenient for the intelligent manipulator 9 to install and move the cabinet sheet metal.

[0024] To elaborate further, in order to facilitate the alignment and flipping of the cabinet body after splicing and assembly to the cabinet body assembly line 5 for automatic installation of cabinet doors, the material sorting mechanism includes a straightening component 14 for straightening the cabinet body after splicing and assembly, a mechanical rotating part 15 for cabinet adsorption and circumferential flipping, and a driving motor 16 for controlling the circumferential rotation of the mechanical rotating part 15. A mounting seat 17 for installing the mechanical rotating part 15 and the driving motor 16 is provided on the workbench 1. This structure can effectively straighten and flip the high and low voltage complete cabinet bodies on the workbench 1 after splicing and assembly and move them to the cabinet body assembly line 5 for automatic installation of cabinet doors and screw tightening.

[0025] To elaborate further, in order to realize the flipping and movement of the cabinet, a plurality of suction cups 18 for sucking and picking up the cabinet are arranged at the end of the mechanical rotating part 15. The straightening component 14, the mechanical rotating part 15 and the driving motor 16 realize the straightening and flipping of the cabinet after splicing and assembly to the cabinet assembly line 5 under the control of the control system.

[0026] Preferably, the intelligent manipulator 9 can be used to pick up the frame and move it to the workbench 1 and assist in the installation of the cabinet sheet metal. The intelligent manipulator 9 and the feeding mechanism 3 can automatically splice and assemble the frame under the control of the control system.

[0027] Preferably, installation base plates 22 for stacking and storing finished cabinets are sequentially arranged on the finished product assembly line 6. The installation base plates 22 are sequentially installed at intervals on the finished product assembly line 6 and drive the finished cabinets to move.

[0028] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

[0029] Although this article uses more terms such as workbench 1, sheet metal material box 2, loading mechanism 3, frame assembly line 4, cabinet assembly line 5, finished product assembly line 6, storage table 7, material sorting manipulator 8, intelligent manipulator 9, flip stand 10, connecting frame 11, driving cylinder 12, driving rod 13, straightening assembly 14, mechanical rotating part 15, driving motor 16, mounting seat 17, suction cup 18, cabinet door mounting mechanism 19, tightening mechanism 20, strapping mechanism 21, mounting base 22, etc., it does not exclude the possibility of using other terms. The use of these terms is only for more convenient description and explanation of the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.

Claims

1. An automatic assembly line for high and low voltage complete cabinets, comprising a control system and a workbench (1) for cabinet assembly, characterized in that: The workbench (1) is provided with a plurality of intelligent manipulators (9) for assembling and splicing cabinets and for driving them to move, and a sheet metal material box (2) for stacking and storing cabinet sheet metal is provided on the corresponding side of the workbench (1); The workbench (1) is provided with a loading mechanism (3) for automatically picking up and loading cabinet sheet metal, and the workbench (1) is also provided with a material sorting mechanism for straightening and turning over the cabinet after assembly and splicing; The high and low voltage complete cabinet automatic assembly line also includes a frame assembly line (4) for conveying cabinet frames, a cabinet assembly line (5) for driving the cabinets to move after splicing and assembling, and a finished product assembly line (6) for stacking, storing and moving finished cabinets. The finished product assembly line (6) and the workbench (1) are respectively located at two ends of the cabinet assembly line (5), and a storage table (7) for storing finished cabinets is provided between the finished product assembly line (6) and the workbench (1); The storage table (7) is provided with a material handling robot (8) for picking up finished cabinets and stacking them sequentially on a finished product assembly line (6); a cabinet door installation mechanism (19) for pre-installing cabinet doors, a tightening mechanism (20) for automatically tightening screws between the cabinet door and the cabinet, and a strapping mechanism (21) for tightening the cabinet and the cabinet door are sequentially provided on the cabinet assembly line (5).

2. The automatic assembly line for high and low voltage complete cabinets according to claim 1 is characterized in that: A turning mechanism for automatically turning over the cabinet during assembly is arranged on the workbench (1), and the turning mechanism is composed of a turning frame (10) capable of driving the frame to turn over, a connecting frame (11) for movably mounting the turning frame (10), and a driving assembly located at the center of the connecting frame (11) and used to drive the turning frame (10) to work.

3. The automatic assembly line for high and low voltage complete cabinets according to claim 2 is characterized in that: The connecting frame (11) is fixedly mounted on the workbench (1), and the corresponding side of the flipping frame is hingedly connected to the connecting frame (11) via a connecting pin. The driving assembly is composed of a driving rod (13) movably connected to the center of the flipping frame (10) and a driving cylinder (12) for driving the driving rod (13) to move up and down.

4. The automatic assembly line for high and low voltage complete cabinets according to claim 1 is characterized in that: The material sorting mechanism comprises a straightening assembly (14) for straightening the cabinet after splicing and assembly, a mechanical rotating part (15) for adsorbing the cabinet and driving circumferential flipping, and a driving motor (16) for controlling the circumferential rotation of the mechanical rotating part (15). A mounting seat (17) for mounting the mechanical rotating part (15) and the driving motor (16) is provided on the workbench (1).

5. The automatic assembly line for high and low voltage complete cabinets according to claim 4 is characterized in that: The end of the mechanical rotating part (15) is provided with a plurality of suction cups (18) for sucking and picking up the cabinet. The alignment component (14), the mechanical rotating part (15) and the driving motor (16) are controlled by the control system to align the assembled cabinet and flip it to move it to the cabinet assembly line (5).

6. The automatic assembly line for high and low voltage complete cabinets according to claim 1 is characterized in that: The intelligent manipulator (9) can be used to pick up the frame and move it onto the workbench (1) and assist in the installation of cabinet sheet metal. The intelligent manipulator (9) and the feeding mechanism (3) can automatically splice and assemble the frame under the control of the control system.

7. The automatic assembly line for high and low voltage complete cabinets according to claim 1 is characterized in that: Mounting base plates (22) for stacking and storing finished cabinets are arranged in sequence on the finished product assembly line (6). The mounting base plates (22) are installed in sequence at intervals on the finished product assembly line (6) and drive the finished cabinets to move.

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