Double-stroke limiting roller shutter machine and roller shutter structure of sunlight greenhouse
By adopting a dual-stroke limit structure and ultrasonic sensor in the roller shutter, combined with an integrated circuit board and acousto-optical alarm, the safety risks caused by the failure of a single limit switch are solved, and the safety and reliability of the roller shutter is improved. .
Patent Information
- Application Number
- CN202420376669.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The existing roller shutters use a single foot switch as stroke control, which is very risky to operate. If the single limit switch fails, the roller shutters may exceed the limit, resulting in equipment damage or personnel injury.
A dual-stroke limit roller shutter is designed, using a stroke limit switch and a stroke ultrasonic sensor to form a dual-stroke structure, and an integrated circuit board and an acousto-optical alarm are installed in the motor controller to ensure the dual limit function. Assure.
Improve the safety of the roller shutter and ensure the reliability of the limit function. Even if one limit member fails, the other limit mechanism can play a role, and remind users to repair it through sound and light alarms to avoid damage caused by equipment exceeding the limit and Safety accident.
Smart Images

Figure CN222235842U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automatic control, in particular to a double-stroke limit roller shutter machine and a roller shutter structure of a solar greenhouse. Background Art
[0002] In life, many devices, once running beyond the limit, will cause great economic losses, or even casualties. With the continuous development of science and technology, solar greenhouses have also been applied, which can meet the winter production of fruit and vegetable crops in northern regions and have significant economic benefits. Rolling machines are essential key environmental control equipment in solar greenhouses. Compared with manual rolling machines, the use of electric rolling machines can greatly save labor time, reduce labor intensity, save labor, and produce better economic benefits.
[0003] At present, the roller shutter machines commonly used in the market all use a single foot switch as the travel control mechanism. In actual use, every time the curtain goes up or down and presses the foot switch, the motor controller will send a power-off signal to realize the limit function. This kind of roller shutter machine with only one limit switch has a great risk of operation. If this single foot switch fails, the roller shutter machine will continue to work and exceed the working stroke, which will damage the greenhouse facilities at the least, and even fall from the top of the greenhouse at the worst, causing harm to the relevant personnel around the greenhouse and causing safety accidents. Utility Model Content
[0004] The utility model provides a double-stroke limit roller shutter machine and a roller shutter structure of a solar greenhouse, which are used to improve safety.
[0005] The utility model provides a double-stroke limit roller shutter machine in a first aspect, comprising: a roller shutter machine gear box (14), a rolling rod (21), a three-phase motor (9) and a motor controller (10);
[0006] The roller shutter gearbox (14) is provided with a cavity matching the motor controller (10), and the motor controller (10) is installed in the cavity; the three-phase motor (9) is fixedly installed on the roller shutter gearbox (14), and the three-phase motor (9) and the roller shutter gearbox (14) are connected via a transmission mechanism; a roller shutter output shaft (20) is provided at one end of the roller shutter gearbox (14), and the roller shutter output shaft (20) is detachably connected to the rolling rod (21), and the transmission mechanism is used to drive the roller shutter output shaft (20) to rotate; the motor controller (10) is electrically connected to the three-phase motor (9), and the motor controller (10) is used to control the rotation of the three-phase motor (9); a travel limit switch (102) and a travel ultrasonic sensor (101) are provided in the motor controller (10); and an integrated circuit board is provided in the motor controller (10).
[0007] Optionally, an audible and visual alarm is further provided in the motor controller (10), and the audible and visual alarm is used to provide an audible and visual warning of failure of the travel limit switch (102).
[0008] Optionally, the motor controller (10) is provided with a first connector (23) and a second connector (24) on the outside, wherein the first connector (23) is used to connect to a power line, and the second connector (24) is used to connect to the three-phase motor (9).
[0009] Optionally, the first joint (23) is a waterproof joint.
[0010] Optionally, the second joint (24) is a waterproof joint.
[0011] Optionally, the transmission mechanism is a pulley and a belt (22).
[0012] The second aspect of the utility model provides a rolling curtain structure for a solar greenhouse, comprising the double-stroke limit rolling curtain machine as described in the first aspect, and also comprising a distribution box (1), a first section of a three-phase power line (2), a second section of a three-phase power line (5), a forward / reverse switch (4), a two-link structure, an upper stroke limit block (12), an upper stroke ultrasonic sensor limit baffle (13), a lower stroke limit block (15), a lower stroke ultrasonic sensor limit baffle (16) and a rolling curtain (31);
[0013] The distribution box (1) is connected to the first section (2) of the three-phase power line; the forward / reverse switch (4) is connected to the first section (2) of the three-phase power line at one end and to the second section (5) of the three-phase power line at the other end; one end of the two-link structure is fixed on the ground and the other end is fixedly mounted with the double-stroke limit roller shutter machine for supporting the second section (5) of the three-phase power line; the second section (5) of the three-phase power line is laid along the two-link structure and connected to the double-stroke limit roller shutter machine; the upper stroke limit stopper (12) and the upper stroke ultrasonic sensor limit stopper (13) are installed on the solar greenhouse. The top of the greenhouse is provided with a lower stroke limit block (15) and a lower stroke limit block (16) installed at the bottom of the greenhouse; the upper stroke limit block (12) and the lower stroke limit block (15) are used to cooperate with the stroke limit switch (102) of the double stroke limit roller shutter machine; the upper stroke ultrasonic sensor limit block (13) and the lower stroke ultrasonic sensor limit block (16) are used to cooperate with the stroke ultrasonic sensor (101) of the double stroke limit roller shutter machine; and the roller shutter (31) is connected to the rolling rod (21) of the double stroke limit roller shutter machine.
[0014] Optionally, the two-link structure comprises a vertical rod (6) and a support rod (8); one end of the vertical rod (6) is mounted on the ground, and the other end is rotatably connected to the support rod (8); one end of the support rod (8) is rotatably connected to the vertical rod (6), and the other end is fixedly mounted with the double-stroke limit roller shutter machine.
[0015] Optionally, the two-link structure further comprises a vertical rod hinge (3) and an intermediate hinge (7); one end of the vertical rod (6) is mounted on the ground via the vertical rod hinge (3); and the vertical rods (6) are connected via the intermediate hinge (7).
[0016] Optionally, the material of the roller blind (31) is a quilt.
[0017] It can be seen from the above technical solutions that the utility model has the following advantages:
[0018] The double-stroke limit roller shutter machine provided in the embodiment of the present application is provided with a stroke limit switch (102) and a stroke ultrasonic sensor (101), which form a double limit structure, ensuring that safety can still be guaranteed after one limiter fails, thereby improving safety. In addition, an integrated circuit board is provided in the motor controller (10), which can reduce wiring and is more convenient during installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of a double-stroke limit roller shutter machine in the utility model;
[0020] Figure 2 It is a deployment schematic diagram of a rolling curtain structure of a solar greenhouse in the utility model;
[0021] Figure 3 It is a three-dimensional schematic diagram of the deployment of a rolling curtain structure of a solar greenhouse in the utility model. DETAILED DESCRIPTION
[0022] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside", "outside", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only used to illustrate the relative positional relationships between the various components or components, and do not particularly limit the specific installation orientations of the various components or components.
[0023] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.
[0024] In addition, the terms "installed", "set", "provided with", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0025] In addition, the structures, proportions, sizes, etc. drawn in the drawings in the present application are only used to match the contents disclosed in the specification for the technical personnel in this field to understand and read, and are not used to limit the restrictive conditions under which the present application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in the present application without affecting the effects and purposes that can be achieved by the present application.
[0026] The following will be combined with the drawings in this application to clearly and completely describe the technical solutions in the application. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0027] The utility model discloses a double-stroke limit roller shutter machine and a roller shutter structure of a solar greenhouse, which are used to improve safety and will be described in detail in conjunction with the accompanying drawings.
[0028] See also Figure 1 , an embodiment of a double-stroke limit roller shutter machine provided in the present application includes:
[0029] The utility model provides a double-stroke limit roller shutter machine in a first aspect, comprising: a roller shutter machine gear box (14), a rolling rod (21), a three-phase motor (9) and a motor controller (10);
[0030] A cavity matching the motor controller (10) is provided on the roller shutter gearbox (14), and the motor controller (10) is installed in the cavity; the three-phase motor (9) is fixedly installed on the roller shutter gearbox (14), and the three-phase motor (9) and the roller shutter gearbox (14) are connected via a transmission mechanism; a roller shutter output shaft (20) is provided at one end of the roller shutter gearbox (14), and the roller shutter output shaft (20) is detachably connected to a rolling rod (21), and the transmission mechanism is used to drive the roller shutter output shaft (20) to rotate; the motor controller (10) is electrically connected to the three-phase motor (9), and the motor controller (10) is used to control the rotation of the three-phase motor (9); a travel limit switch (102) and a travel ultrasonic sensor (101) are provided in the motor controller (10); and an integrated circuit board is provided in the motor controller (10).
[0031] The double-stroke limit roller shutter machine provided in the embodiment of the present application is provided with a stroke limit switch (102) and a stroke ultrasonic sensor (101), which form a double limit structure, ensuring that safety can still be guaranteed after one limiter fails, thereby improving safety. In addition, an integrated circuit board is provided in the motor controller (10), which can reduce wiring and is more convenient during installation.
[0032] Optionally, an audible and visual alarm is further provided in the motor controller (10), and the audible and visual alarm is used to provide an audible and visual warning of failure of the travel limit switch (102).
[0033] Optionally, a first connector (23) and a second connector (24) are provided outside the motor controller (10), the first connector (23) is used to connect to a power line, and the second connector (24) is used to connect to a three-phase motor (9).
[0034] Optionally, the first joint (23) is a waterproof joint.
[0035] Optionally, the second joint (24) is a waterproof joint.
[0036] Optionally, the transmission mechanism is a pulley and a belt (22).
[0037] See also Figures 2 to 3 , an embodiment of the rolling shutter structure of the solar greenhouse provided by the present application includes:
[0038] like Figure 1 The double-stroke limit roller shutter machine in the illustrated embodiment also includes a distribution box (1), a first section of a three-phase power line (2), a second section of a three-phase power line (5), a forward / reverse switch (4), a two-link structure, an upper stroke limit block (12), an upper stroke ultrasonic sensor limit baffle (13), a lower stroke limit block (15), a lower stroke ultrasonic sensor limit baffle (16) and a roller shutter (31);
[0039] The distribution box (1) is connected to the first section (2) of the three-phase power line; a forward / reverse switch (4) is connected to the first section (2) of the three-phase power line at one end and to the second section (5) of the three-phase power line at the other end; one end of the two-link structure is fixed on the ground and a double-stroke limit roller shutter is fixedly installed on the other end for supporting the second section (5) of the three-phase power line; the second section (5) of the three-phase power line is laid along the two-link structure and connected to the double-stroke limit roller shutter; an upper stroke limit stopper (12) and an upper stroke ultrasonic sensor limit stopper (13) are installed on the top of the solar greenhouse. The lower stroke limit block (15) and the lower stroke ultrasonic sensor limit baffle (16) are installed at the bottom of the solar greenhouse; the upper stroke limit block (12) and the lower stroke limit block (15) are used to cooperate with the stroke limit switch (102) of the double stroke limit rolling curtain machine; the upper stroke ultrasonic sensor limit baffle (13) and the lower stroke ultrasonic sensor limit baffle (16) are used to cooperate with the stroke ultrasonic sensor (101) of the double stroke limit rolling curtain machine; and the rolling curtain (31) is connected to the rolling rod (21) of the double stroke limit rolling curtain machine.
[0040] Optionally, the two-link structure comprises a vertical rod (6) and a support rod (8); one end of the vertical rod (6) is mounted on the ground, and the other end is rotatably connected to the support rod (8); one end of the support rod (8) is rotatably connected to the vertical rod (6), and the other end is fixedly mounted with a double-stroke limit roller shutter machine.
[0041] Optionally, the two-link structure further comprises a vertical rod hinge (3) and an intermediate hinge (7); one end of the vertical rod (6) is mounted on the ground via the vertical rod hinge (3); and the vertical rods (6) are connected via the intermediate hinge (7).
[0042] Optionally, the material of the rolling curtain (31) is a quilt.
[0043] The utility model adopts the technical solution of built-in limit switch and control main board, which makes the travel limit, upward or downward control of the roller shutter machine simple, and adopts a double travel limit switch working mechanism. When the first mechanical travel limit switch fails, the second ultrasonic limit mechanism will play a role and send out an over-limit sound and light alarm to remind the user to repair or adjust the travel limit mechanism in time, so that the roller shutter machine always maintains the double travel limit working mode, thereby effectively solving the casualties and property losses caused by the over-limit of the roller shutter machine and effectively improving the safety factor of the roller shutter machine.
[0044] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A double-stroke limit roller shutter machine, characterized in that: It comprises a roller blind gear box (14), a roller rod (21), a three-phase motor (9) and a motor controller (10); The roller shutter gearbox (14) is provided with a cavity matching the motor controller (10), and the motor controller (10) is installed in the cavity; the three-phase motor (9) is fixedly installed on the roller shutter gearbox (14), and the three-phase motor (9) and the roller shutter gearbox (14) are connected via a transmission mechanism; a roller shutter output shaft (20) is provided at one end of the roller shutter gearbox (14), and the roller shutter output shaft (20) is detachably connected to the rolling rod (21), and the transmission mechanism is used to drive the roller shutter output shaft (20) to rotate; the motor controller (10) is electrically connected to the three-phase motor (9), and the motor controller (10) is used to control the rotation of the three-phase motor (9); a travel limit switch (102) and a travel ultrasonic sensor (101) are provided in the motor controller (10); and an integrated circuit board is provided in the motor controller (10).
2. The double-stroke limit roller shutter machine according to claim 1, characterized in that: The motor controller (10) is also provided with an audible and visual alarm, which is used to provide an audible and visual warning of the failure of the travel limit switch (102).
3. The double-stroke limit roller shutter machine according to claim 1, characterized in that: The motor controller (10) is provided with a first connector (23) and a second connector (24) outside, wherein the first connector (23) is used to connect to a power line, and the second connector (24) is used to connect to the three-phase motor (9).
4. The double-stroke limit roller shutter machine according to claim 3, characterized in that: The first joint (23) is a waterproof joint.
5. The double-stroke limit roller shutter machine according to claim 3, characterized in that: The second joint (24) is a waterproof joint.
6. The double-stroke limit roller shutter machine according to any one of claims 1 to 5, characterized in that: The transmission mechanism is a pulley and a belt (22).
7. A rolling shutter structure for a solar greenhouse, characterized in that: A double-stroke limit roller shutter machine comprising any one of claims 1 to 5, further comprising a distribution box (1), a first section of a three-phase power line (2), a second section of a three-phase power line (5), a forward / reverse switch (4), a two-link structure, an upper stroke limit block (12), an upper stroke ultrasonic sensor limit baffle (13), a lower stroke limit block (15), a lower stroke ultrasonic sensor limit baffle (16) and a roller shutter (31); The distribution box (1) is connected to the first section (2) of the three-phase power line; the forward / reverse switch (4) is connected to the first section (2) of the three-phase power line at one end and to the second section (5) of the three-phase power line at the other end; one end of the two-link structure is fixed on the ground and the other end is fixedly mounted with the double-stroke limit roller shutter machine for supporting the second section (5) of the three-phase power line; the second section (5) of the three-phase power line is laid along the two-link structure and connected to the double-stroke limit roller shutter machine; the upper stroke limit stopper (12) and the upper stroke ultrasonic sensor limit stopper (13) are installed on the solar greenhouse. The top of the greenhouse is provided with a lower stroke limit block (15) and a lower stroke limit block (16) installed at the bottom of the greenhouse; the upper stroke limit block (12) and the lower stroke limit block (15) are used to cooperate with the stroke limit switch (102) of the double stroke limit roller shutter machine; the upper stroke ultrasonic sensor limit block (13) and the lower stroke ultrasonic sensor limit block (16) are used to cooperate with the stroke ultrasonic sensor (101) of the double stroke limit roller shutter machine; and the roller shutter (31) is connected to the rolling rod (21) of the double stroke limit roller shutter machine.
8. The rolling shutter structure according to claim 7, characterized in that: The two-link structure comprises a vertical rod (6) and a support rod (8); one end of the vertical rod (6) is mounted on the ground, and the other end is rotatably connected to the support rod (8); one end of the support rod (8) is rotatably connected to the vertical rod (6), and the other end is fixedly mounted with the double-stroke limit roller shutter machine.
9. The rolling shutter structure according to claim 8, characterized in that: The two-link structure also includes a vertical rod hinge (3) and an intermediate hinge (7); one end of the vertical rod (6) is installed on the ground through the vertical rod hinge (3); and the vertical rod (6) is connected through the intermediate hinge (7).
10. The roller blind structure according to any one of claims 7 to 9, characterized in that: The material of the rolling curtain (31) is a quilt.