Abalone sorting device
By using infrared scanning structure and PLC controller in the abalone sorting device, combined with conveyor belt and cylinder telescopic rod, automatic classification of abalone is achieved, the problem of low manual sorting efficiency is solved, and the accuracy and efficiency of abalone sorting are improved .
Patent Information
- Application Number
- CN202421034615.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing abalone sorting mainly relies on manual operation, which is strong and inefficient. Especially when the size control is strictly controlled, it requires the use of auxiliary tools to measure, which is time-consuming and labor-intensive.
A kind of abalone sorting device is designed, including a conveying structure and control components. The infrared scanning structure and PLC controller are used to realize automatic classification of abalone through the screening box and cylinder telescopic rod on the conveyor belt, and the infrared scanning measuring instrument is accurately measured and PLC. The controller accurately controls the abalone and sorts it into different collection boxes by size.
The rapid and accurate classification of abalone is achieved, reducing the need for manual measurement and greatly improving sorting efficiency.
Smart Images

Figure CN222236267U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of abalone breeding equipment, in particular to an abalone sorting device. Background Art
[0002] Abalone refers to a primitive marine shellfish, which belongs to a single-shell mollusk. It has only half a shell, which is thick, flat and wide. When abalone reaches adulthood, it needs to be graded and sold. One of the grading standards is the size of the abalone, and the abalone needs to be sorted according to the size of the abalone. The existing sorting of abalone is generally done manually, and the manual sorting work is intensive. Especially when the size of the abalone is strictly controlled, it is necessary to use sorting auxiliary tools to measure the size of the abalone one by one, which is time-consuming and labor-intensive, and the sorting efficiency is low. Utility Model Content
[0003] The utility model aims to provide an abalone sorting device to solve the technical problems proposed in the above background technology that the existing abalone is sorted manually, the work intensity is high, especially when the size of the abalone is strictly controlled, it is necessary to use a sorting auxiliary tool to measure the size of the abalone one by one, which is time-consuming and labor-intensive, and the sorting efficiency is low.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] An abalone sorting device, comprising: a conveying structure and a control component; the conveying structure comprises a bracket and a conveyor belt, the conveyor belt is rotatably mounted on the bracket, a plurality of screening boxes distributed at intervals are arranged on the conveyor belt, and a through hole is arranged on the screening box; a first collecting box is arranged on the inner side of one end of the conveyor belt, and the first collecting box is aligned with the through hole in the vertical direction; support plates are arranged on both sides of the conveyor belt, and cylinder telescopic rods are arranged on the two support plates, and the cylinder telescopic rods are vertically connected to the side of the support plate close to the conveyor belt, and the cylinder telescopic rods are arranged on the inner side of the one end of the conveyor belt. The rod is located above the conveyor belt, and a push plate is provided at the telescopic end of the cylinder telescopic rod, and the push plate is perpendicular to the top surface of the conveyor belt; a top plate is provided at the top of the support plate, and an infrared scanning structure is provided on the bottom surface of the top plate; a second collection box and a third collection box are provided between the conveyor belt and the support plate, and the second collection box and the third collection box are located below the cylinder telescopic rod; the control component is installed on one side of the support plate, and the control component includes a PLC controller, and the PLC controller, the infrared scanning structure and the cylinder telescopic rod are electrically connected.
[0006] As a preferred solution, the conveying structure further comprises a rotating shaft, which is rotatably mounted on the bracket, and the two ends of the conveyor belt are respectively semi-circularly arranged on the two rotating shafts.
[0007] As a preferred solution, the first collection box is installed on the inner side of one end of the conveyor belt through a mounting frame, the mounting frame is an inverted U-shaped structure, the two vertical plates of the mounting frame are respectively located on both sides of the conveyor belt, the horizontal plate of the mounting frame is located above the lower surface of the conveyor belt, and positioning strips are provided on both sides of the top surface of the horizontal plate of the mounting frame, and the first collection box is placed between the two positioning strips.
[0008] As a preferred solution, a pull-out handle is provided at one end of the first collecting box.
[0009] As a preferred solution, the infrared scanning structure includes an infrared scanning measuring instrument, and the infrared scanning measuring instrument is electrically connected to the PLC controller.
[0010] It can be seen from the technical solution provided by the above utility model that the abalone sorting device provided by the utility model has the following beneficial effects:
[0011] 1. Through the precise scanning of the infrared scanning structure and the precise control of the PLC controller, small abalone, medium abalone and large abalone are collected in the first collection box, the second collection box and the third collection box respectively, so as to realize the rapid and accurate classification of abalone, without the need for manual measurement and classification one by one, which greatly improves the sorting efficiency of abalone. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 A three-dimensional schematic diagram of the overall structure of the abalone sorting device provided by the embodiment of the utility model;
[0013] Figure 2 A front view of the overall structure of the abalone sorting device provided by an embodiment of the utility model;
[0014] Figure 3 A top view of the overall structure of the abalone sorting device provided by an embodiment of the utility model;
[0015] Figure 4 A side view of the overall structure of the abalone sorting device provided in an embodiment of the utility model.
[0016] In the figure: 1. bracket; 2. conveyor belt; 21. rotating shaft; 3. screening box; 31. through hole; 4. first collecting box; 41. mounting frame; 42. positioning bar; 43. pull-out handle; 5. support plate; 51. cylinder telescopic rod; 52. push plate; 53. top plate; 6. infrared scanning structure; 7. second collecting box; 8. third collecting box; 9. control component. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0018] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0019] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0020] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise clearly and specifically defined.
[0021] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0022] See also Figures 1 to 4The embodiment of the present application provides an abalone sorting device, including a conveying structure, a control component 9, a screening box 3, a push plate 52 and an infrared scanning structure 6. The conveying structure includes a bracket 1 and a conveyor belt 2, the conveyor belt 2 is rotatably mounted on the bracket 1, a plurality of screening boxes 3 distributed at intervals are arranged on the conveyor belt 2, and a through hole 31 is arranged on the screening box 3; a first collecting box 4 is arranged on the inner side of one end of the conveyor belt 2, and the first collecting box 4 is aligned with the through hole 31 in the vertical direction; support plates 5 are arranged on both sides of the conveyor belt 2, and cylinder telescopic rods 51 are arranged on the two support plates 5, and the cylinder telescopic rods 51 are vertically connected to the side of the support plate 5 close to the conveyor belt 2, and the cylinder telescopic rods 51 are located above the conveyor belt 2. A push plate 52 is provided at the telescopic end of the cylinder telescopic rod 51, and the push plate 52 is perpendicular to the top surface of the conveyor belt 2; a top plate 53 is provided at the top of the support plate 5, and an infrared scanning structure 6 is provided on the bottom surface of the top plate 53; a second collection box 7 and a third collection box 8 are provided between the conveyor belt 2 and the support plate 5, and the second collection box 7 and the third collection box 8 are located below the cylinder telescopic rod 51; a control component 9 is installed on one side of the support plate 5, and the control component 9 includes a PLC controller, and the PLC controller, the infrared scanning structure 6 and the cylinder telescopic rod 51 are electrically connected.
[0023] Working principle and effect: first, three grade sizes are set according to the overall size specifications of this batch of abalone, namely small abalone, medium abalone and large abalone, the diameter of the through hole 31 on the screening box 3 is set to the diameter that only allows the small abalone to pass through, and the size range of the medium abalone and the size range of the large abalone are pre-set in the PLC controller; then, the staff puts the abalone into the screening box 3 above the first collecting box 4, the small abalone will directly fall into the first collecting box 4 through the through hole 31 on the screening box 3, while the medium abalone and the large abalone will stay on the screening box 3, and be transported to the bottom of the infrared scanning structure 6 by the conveyor belt 2, when entering the bottom of the infrared scanning structure 6, the infrared scanning structure 6 transmits the data obtained by scanning and measuring to the PLC controller, the PLC controller compares the obtained data with the pre-set data range, if the obtained data falls into the size range of the medium abalone, as Figure 4As shown, the PLC controller controls the cylinder telescopic rod 51 on the left side support plate 5 of the conveyor belt 2 to be telescopic once, thereby driving the push plate 52 to move in the direction close to the screening box 3, and the abalone on the screening box 3 is pushed to the second collection box 7 on the right side of the conveyor belt 2. If the data obtained fall into the size range of large abalone, the PLC controller controls the cylinder telescopic rod 51 on the right side support plate 5 of the conveyor belt 2 to be telescopic once, thereby driving the push plate 52 to move in the direction close to the screening box 3, and the abalone on the screening box 3 is pushed to the third collection box 8 on the left side of the conveyor belt 2; finally, small abalone, medium abalone and large abalone are collected in the first collection box, the second collection box 7 and the third collection box 8 respectively, realizing the rapid screening and classification of abalone, and accurately classified by the infrared scanning structure 6, without the need to manually measure and classify one by one, greatly improving the sorting efficiency of abalone.
[0024] In one embodiment, Figure 2 As shown, the conveying structure also includes a rotating shaft 21, which is rotatably mounted on the bracket 1, and the two ends of the conveyor belt 2 are respectively semi-circularly arranged on the two rotating shafts 21. Further, a driving motor is provided on the rotating shaft 21, and the driving motor drives the rotating shaft 21 to rotate around the bracket 1, thereby driving the transmission belt to rotate, realizing the function of transportation.
[0025] In one embodiment, Figure 1 As shown, the first collection box 4 is installed on the inner side of one end of the conveyor belt 2 through a mounting frame 41, the mounting frame 41 is an inverted U-shaped structure, the two vertical plates of the mounting frame 41 are respectively located on both sides of the conveyor belt 2, the horizontal plate of the mounting frame 41 is located above the lower surface of the conveyor belt 2, and positioning strips 42 are provided on both sides of the top surface of the horizontal plate of the mounting frame 41, and the first collection box 4 is placed between the two positioning strips 42. The first collection box 4 needs to be located below the through hole 31 of the screening box 3, so that the small abalones falling from the through hole 31 can be collected in the box, and the transmission belt is a circular rotation. Therefore, in order to avoid the setting of the first collection box 4 affecting the rotation of the transmission belt, the mounting frame 41 is set to an inverted U-shaped structure, and the horizontal plate is set between the upper and lower surfaces of the conveyor belt 2 through two vertical plates, and the first collection box 4 is set on the horizontal plate, so as to realize the small abalones without affecting the rotation and transportation of the conveyor belt 2.
[0026] Furthermore, two positioning strips 42 are provided on the transverse plate of the mounting frame 41, and the first collecting box 4 is placed between the two positioning strips 42. The positioning strips 42 not only play a positioning role but also a fixing role, thereby preventing the first collecting box 4 from falling from both sides of the transverse plate and causing the small abalone in the first collecting box 4 to spill out.
[0027] In one embodiment, Figure 1As shown in Figure 2, one end of the first collection box 4 is provided with a pull-out handle 43. The first collection box 4 can be moved along the positioning strips 42 on both sides by pulling out the handle 43, so as to be convenient to extract the filled first collection box 4.
[0028] In one embodiment, the infrared scanning structure 6 includes an infrared scanning measuring instrument, which is electrically connected to the PLC controller. The infrared scanning measuring instrument is used to scan and measure the size of the abalone, and then the obtained data is transmitted to the PLC controller.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An abalone sorting device, characterized in that: include: Transmission structure and control assembly (9); The conveying structure comprises a support (1) and a conveyor belt (2), wherein the conveyor belt (2) is rotatably mounted on the support (1), a plurality of screening boxes (3) arranged at intervals are arranged on the conveyor belt (2), and a through hole (31) is arranged on the screening box (3); A first collecting box (4) is provided on the inner side of one end of the conveyor belt (2), and the first collecting box (4) is aligned with the through hole (31) in the vertical direction; Support plates (5) are provided on both sides of the conveyor belt (2), and cylinder telescopic rods (51) are provided on the two support plates (5). The cylinder telescopic rods (51) are vertically connected to the side of the support plates (5) close to the conveyor belt (2), and the cylinder telescopic rods (51) are located above the conveyor belt (2). A push plate (52) is provided at the telescopic end of the cylinder telescopic rod (51), and the push plate (52) is perpendicular to the top surface of the conveyor belt (2); A top plate (53) is provided at the top of the support plate (5), and an infrared scanning structure (6) is provided at the bottom surface of the top plate (53); A second collecting box (7) and a third collecting box (8) are provided between the conveyor belt (2) and the supporting plate (5), and the second collecting box (7) and the third collecting box (8) are located below the cylinder telescopic rod (51); The control component (9) is installed on one side of the support plate (5), and the control component (9) comprises a PLC controller. The PLC controller, the infrared scanning structure (6) and the cylinder telescopic rod (51) are electrically connected.
2. The abalone sorting device according to claim 1, characterized in that: The conveying structure further comprises a rotating shaft (21), the rotating shaft (21) being rotatably mounted on the bracket (1), and the two ends of the conveyor belt (2) are respectively semi-circularly arranged on the two rotating shafts (21).
3. The abalone sorting device according to claim 1, characterized in that: The first collecting box (4) is installed on the inner side of one end of the conveyor belt (2) through a mounting frame (41); the mounting frame (41) is an inverted U-shaped structure; two vertical plates of the mounting frame (41) are respectively located on both sides of the conveyor belt (2); the horizontal plate of the mounting frame (41) is located above the lower surface of the conveyor belt (2); positioning strips (42) are provided on both sides of the top surface of the horizontal plate of the mounting frame (41); and the first collecting box (4) is placed between the two positioning strips (42).
4. The abalone sorting device according to claim 1, characterized in that: A pull-out handle (43) is provided at one end of the first collecting box (4).
5. The abalone sorting device according to claim 1, characterized in that: The infrared scanning structure (6) comprises an infrared scanning measuring instrument, and the infrared scanning measuring instrument is electrically connected to the PLC controller.