Smoking furnace for preserved products

By adopting a combination design of intelligent control valve, Y-shaped smoke pipe, socket mechanism and activated carbon filter in wax product smoker, the food safety and production efficiency problems caused by untimely smoke treatment are solved, and the machine is not stopped. In the case of replacement of the filter tube and effectively remove harmful substances, improving food safety and production efficiency.

CN222236523UInactive Publication Date: 2024-12-27ANHUI JIUFURONG ZHENWEI FOOD CO LTD
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Patent Information

Application Number
CN202421087273.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional wax products smoker fails to effectively deal with harmful substances in the smoke during use, affecting food safety, and requires shutdown when replacing the filter equipment, resulting in reduced production efficiency and reduced taste.

Method used

A wax product smoker was designed, using intelligent control valve and Y-shaped smoke inlet pipe, combined with a socket mechanism and a filter pipe, to realize the replacement of the filter pipe without stopping, and use activated carbon and high-efficiency particulate matter in the filter pipe. Filters remove harmful substances from smoke.

Benefits of technology

It improves the continuous operation capability of the production line, reduces work risks, enhances food safety, avoids the problem of smoked products not meeting standards, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model belongs to the technical field of smoking furnaces, and particularly relates to a cured product smoking furnace which comprises a smoking furnace body, one side of the smoking furnace body is fixedly connected with a smoke inlet pipe, the middle position of the smoke inlet pipe is divided into two parts, one side of one section of the smoke inlet pipe is fixedly connected with a sleeving mechanism, one side of the sleeving mechanism is fixedly connected with a filter pipe, and the other side of the sleeving mechanism is fixedly connected with a smoke outlet pipe. One side of the filter pipe is fixedly connected with one side of the other section of the smoke inlet pipe, and an intelligent control valve is arranged at a pipe body of the other section of the smoke inlet pipe; and the sleeving mechanism is used for fixing the filter pipe and the smoke inlet pipe. According to the smoking furnace, by arranging the sleeving mechanism, when the filter pipe is replaced, only a pressing block needs to be pressed, and meanwhile, a sleeve is moved towards one side, so that the filter pipe is conveniently and rapidly replaced, meanwhile, the direct contact time of a worker and production equipment can be shortened, the working risk is reduced, and the working safety is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of smoking furnaces, in particular to a smoking furnace for wax products. Background Art

[0002] Cured products are traditional Chinese delicacies, which are nourishing and smooth, with unique and delicious flavor, mellow and rich, and a long aftertaste. They have the effect of stimulating appetite and helping digestion. Traditionally, such cured products are often made by smoking in a smoking furnace by heating sawdust and wood. The cured products made by this smoking method tend to have a slightly monotonous taste, but with the improvement of people's living standards and the pursuit of quality of life and food diversity, the audience for these traditional smoked cured products with color and flavor is gradually decreasing.

[0003] Upon inquiry, a smoker for cured products with the publication number CN215819792U on the Chinese Patent Network is found. A filter element equipped with fruit wood (including but not limited to tea branches, pine and cypress branches, citrus slices, and grapefruit peels) is provided to add complex flavors to the smoke, making the smoked cured products taste richer.

[0004] However, when the above-mentioned smoking furnace is used to smoke wax products, the smoke entering the smoking furnace is not processed, especially the smoke generated by burning wood and other combustibles. If the smoke is not processed in time during use, organic compounds, polycyclic aromatic hydrocarbons and benzopyrene organic pollutants will be generated when the wood is not fully burned, which seriously affects the life safety of the consumer.

[0005] Some smoke ovens filter the smoke they produce, but when replacing the filtering equipment, the smoke delivery device needs to be stopped, which will lead to a decrease in production efficiency and further reduce the taste of the smoked products.

[0006] In view of the above problems, the utility model provides a smoker for cured products. Utility Model Content

[0007] Based on the technical problems of existing smoking furnaces, the utility model proposes a smoking furnace for wax products.

[0008] The utility model provides a smoked wax product furnace, comprising a smoked furnace, a controller is arranged on one side of the smoked furnace, a smoke inlet pipe is fixedly connected to one side of the smoked furnace, the middle position of the smoke inlet pipe is divided into two, one side of the smoke inlet pipe is fixedly connected to a sleeve mechanism, one side of the sleeve mechanism is fixedly connected to a filter tube, one side of the filter tube is fixedly connected to one side of the other section of the smoke inlet pipe, and an intelligent control valve is arranged at the pipe body of the other section of the smoke inlet pipe;

[0009] The sleeve connection mechanism realizes the fixing action between the filter tube and the smoke inlet tube.

[0010] Preferably, the sleeve connection mechanism includes a fixing ring which is sleeved and fixed on the outer surface of the smoke inlet pipe, a first spring is sleeved on the outer surface of the smoke inlet pipe, one end of the first spring is fixedly connected to a side surface of the fixing ring, the other end of the first spring is fixedly connected to a sleeve, the surface of the first spring and the side surface of the fixing ring are both slidably connected to the inner wall of the sleeve, a movable groove is provided at the upper end of the sleeve, a clamping block is slidably connected to the surface of the movable groove, and mounting grooves are symmetrically provided on both side surfaces of the movable groove, a second spring is arranged in the mounting groove, both sides of the clamping block are respectively fixedly connected to the upper ends of two second springs, a pressing block is fixedly connected to the upper end of the clamping block, and both sides of the pressing block are rotatably connected to the groove surface of the movable groove through bearings.

[0011] Preferably, the smoke inlet pipe is in a "Y" shape.

[0012] Preferably, a sealing layer is applied to the outer surface of one end of the smoke inlet pipe and the inner wall of the sleeve, and a sealing gasket is provided at the contact point between the smoke inlet pipe and the side of the filter tube.

[0013] Preferably, the lower end of the block is located inside the sleeve.

[0014] Preferably, a card slot matched with the lower end of the card block is opened at one end of the filter tube, and activated carbon, a high-efficiency particulate filter and a differential pressure sensor are arranged in sequence inside the filter tube.

[0015] The beneficial effects of the present invention are:

[0016] 1. By setting up an intelligent control valve and a Y-shaped smoke inlet pipe, the filter tube can be replaced without stopping the smoker, which avoids the problem of substandard smoked products caused by shutdown, improves the continuous operation capacity of the production line, and thus improves production efficiency.

[0017] 2. By setting up the sleeve mechanism, when replacing the filter tube, you only need to press the pressing block and move the sleeve to one side at the same time, so as to achieve convenient and quick replacement of the filter tube. At the same time, it can reduce the direct contact time between workers and production equipment, reduce work risks, and improve work safety.

[0018] 3. By setting up a filter tube, harmful substances in the smoke inlet pipe can be filtered, thereby improving food safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of a smoker for cured products proposed by the utility model;

[0020] Figure 2 This is a cross-sectional view of a sleeve of a wax product smoking furnace proposed by the utility model;

[0021] Figure 3 The utility model provides a smoking furnace for wax products. Figure 2 Enlarged view of point A in the middle;

[0022] Figure 4 The utility model is a three-dimensional diagram of a filter tube of a wax product smoking furnace.

[0023] In the figure: 1. Smoking furnace; 2. Smoke inlet pipe; 3. Socket mechanism; 31. Fixed ring; 32. First spring; 33. Socket; 34. Movable groove; 35. Block; 36. Second spring; 37. Pressing block; 4. Filter tube; 5. Intelligent control valve. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] Reference Figure 1-Figure 4 A smokehouse for wax products comprises a smokehouse 1, a controller is arranged on one side of the smokehouse 1, a smoke inlet pipe 2 is fixedly connected to one side of the smokehouse 1, the middle position of the smoke inlet pipe 2 is divided into two, one side of one section of the smoke inlet pipe 2 is fixedly connected to a socket mechanism 3, one side of the socket mechanism 3 is fixedly connected to a filter tube 4, one side of the filter tube 4 is fixedly connected to one side of the other section of the smoke inlet pipe 2, and an intelligent control valve 5 is arranged on the pipe body of the other section of the smoke inlet pipe 2.

[0026] The sleeve connection mechanism 3 realizes the fixing action between the filter tube 4 and the smoke inlet tube 2 .

[0027] In this embodiment, the sleeve connection mechanism 3 includes a fixing ring 31 which is sleeved and fixed on the outer surface of the smoke inlet pipe 2. A first spring 32 is sleeved on the outer surface of the smoke inlet pipe 2. One end of the first spring 32 is fixedly connected to a side surface of the fixing ring 31. The other end of the first spring 32 is fixedly connected to a sleeve 33. The surface of the first spring 32 and the side surface of the fixing ring 31 are both slidably connected to the inner wall of the sleeve 33. A movable groove 34 is provided at the upper end of the sleeve 33. A clamping block 35 is slidably connected to the surface of the movable groove 34. The two side surfaces of the movable groove 34 are symmetrically provided with placement grooves. A second spring 36 is arranged in the placement groove. The two sides of the clamping block 35 are respectively fixedly connected to the upper ends of the two second springs 36. The upper end of the clamping block 35 is fixedly connected to a pressing block 37. The two sides of the pressing block 37 are rotatably connected to the groove surface of the movable groove 34 through bearings.

[0028] Specifically, through the above design, the fixing ring 31 that is knotted and fixed on the outer surface of the smoke inlet pipe 2, combined with the structure of the first spring 32 and the sleeve 33, can quickly connect or remove the filter tube 4, which is convenient for maintenance and replacement. At the same time, the above structure avoids the shutdown of the smoker furnace 1 due to the replacement of the filter tube 4, improves the continuous operation capacity of the production line, and thus improves production efficiency.

[0029] In this embodiment, the smoke inlet pipe 2 is in a "Y" shape;

[0030] Specifically, the smoke inlet pipe 2 is symmetrical with one end of a "Y". The two branches of the smoke inlet pipe 2 facilitate replacement of the filter tube while ensuring that one of the branch smoke inlet pipes 2 can continue to work, thereby improving work efficiency.

[0031] In this embodiment, the outer surface of one end of the smoke inlet pipe 2 and the inner wall of the sleeve 33 are both coated with a sealing layer, and a sealing gasket is provided at the contact point between the smoke inlet pipe 2 and the side of the filter tube 4;

[0032] Specifically, the sealing coating improves the sealing effect between the sleeve connection mechanism 3 and the smoke inlet pipe 2 , and the design of the sealing gasket further improves the sealing effect when the smoke inlet pipe 2 and the filter tube 4 are squeezed.

[0033] In this embodiment, a slot adapted to the lower end of the block 35 is provided at one end of the filter tube 4, and activated carbon, a high-efficiency particulate filter and a differential pressure sensor are sequentially arranged inside the filter tube 4; the lower end of the block 35 is located inside the sleeve 33;

[0034] Specifically, the setting of the block 35 can well fix the filter tube 4 inside the sleeve 33 and form a certain sealing effect; the activated carbon can effectively remove volatile organic compounds, polycyclic aromatic hydrocarbons and benzopyrene organic pollutants in the smoke; the high-efficiency particulate filter can capture particles of 0.3 microns in size, and has a high capture efficiency for smaller particles, and can remove carbon black, lignin, resin and wax particles and ash in the smoke. The differential pressure sensor measures the pressure difference at both ends of the activated carbon in the filter tube 4 to infer the degree of filter blockage, thereby indirectly judging the saturation of the activated carbon. The above combination can filter harmful substances in the smoke entering the smoker 1, thereby improving food safety.

[0035] How it works:

[0036] When in use, the differential pressure sensor in the filter tube 4 transmits the pressure difference signal on both sides of the activated carbon to the controller, and the controller sends a warning message to the operator. The operator replaces the filter tube 4. First, one of the intelligent control valves 5 is opened and the other intelligent control valve 5 is closed. The filter tube 4 where the closed intelligent control valve 5 is located is connected to the smoke inlet pipe 2 through the socket mechanism 3, and the pressing block 37 of the socket mechanism 3 socketed at both ends of the filter tube 4 is pressed downward, driving the block 35 to rise, and the lower end of the block 35 is away from the slot at one end of the filter tube 4. At the same time, the sleeve 33 is pulled to one side, and then the filter tube 4 is taken out, and the new filter tube 4 is socketed with the sleeves 33 fixed at both ends of the smoke inlet pipe 2 in the same way as the socket mechanism 3 is opened. Under the action of the second spring 36, the lower end of the block 35 is connected to the slot. Subsequently, the filter tube 4 is replaced without stopping the smoker 1 and the above steps are repeated.

[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A smoke oven for wax products, comprising a smoke oven (1), a controller being arranged on one side of the smoke oven (1), a smoke inlet pipe (2) being fixedly connected to one side of the smoke oven (1), characterized in that: The middle position of the smoke inlet pipe (2) is divided into two parts, one side of the smoke inlet pipe (2) is fixedly connected to a sleeve mechanism (3), one side of the sleeve mechanism (3) is fixedly connected to a filter tube (4), one side of the filter tube (4) is fixedly connected to one side of the other smoke inlet pipe (2), and the pipe body of the other smoke inlet pipe (2) is provided with an intelligent control valve (5); The sleeve connection mechanism (3) realizes the fixing action between the filter tube (4) and the smoke inlet tube (2).

2. The wax product smoking furnace according to claim 1, characterized in that: The sleeve connection mechanism (3) comprises a fixing ring (31) sleeved and fixed on the outer surface of the smoke inlet pipe (2); a first spring (32) is sleeved on the outer surface of the smoke inlet pipe (2); one end of the first spring (32) is fixedly connected to a side surface of the fixing ring (31); the other end of the first spring (32) is fixedly connected to a sleeve (33); the surface of the first spring (32) and the side surface of the fixing ring (31) are both slidably connected to the inner wall of the sleeve (33); the sleeve (33) A movable groove (34) is provided at the upper end, a clamping block (35) is slidably connected to the surface of the movable groove (34), placement grooves are symmetrically provided on two side surfaces of the movable groove (34), a second spring (36) is arranged in the placement groove, two sides of the clamping block (35) are respectively fixedly connected to the upper ends of two second springs (36), a pressing block (37) is fixedly connected to the upper end of the clamping block (35), and two sides of the pressing block (37) are rotatably connected to the groove surface of the movable groove (34) through bearings.

3. A wax product smoking furnace according to claim 2, characterized in that: The smoke inlet pipe (2) is in a "Y" shape.

4. The wax product smoking furnace according to claim 3, characterized in that: The outer surface of one end of the smoke inlet pipe (2) and the inner wall of the sleeve (33) are both coated with a sealing layer, and a sealing gasket is provided at the contact point between the smoke inlet pipe (2) and the side of the filter tube (4).

5. The wax product smoking furnace according to claim 4, characterized in that: The lower end of the clamping block (35) is located inside the sleeve (33).

6. The wax product smoking furnace according to claim 5, characterized in that: One end of the filter tube (4) is provided with a slot adapted to fit the lower end of the block (35), and activated carbon, a high-efficiency particulate filter and a differential pressure sensor are arranged in sequence inside the filter tube (4).