Automatic cotton wrapping equipment

Abstract

The utility model provides automatic cotton wrapping equipment, which comprises a material taking mechanism, a cotton wrapping mechanism, a cotton wrapping mechanism and a cotton wrapping mechanism, and is characterized in that the material taking mechanism comprises a first manipulator for taking a heating body and placing the heating body on a first carrier; the cotton supply mechanism comprises a cotton pulling assembly for pulling cotton pieces, a cotton cutting assembly for cutting off the cotton pieces, and a second manipulator for transporting the cut-off cotton pieces; the cotton wrapping mechanism comprises two groups of one or more cotton wrapping assemblies which are oppositely arranged; the cotton conveying mechanism comprises a third manipulator for taking away the heating body wrapped with the cotton piece from the cotton wrapping mechanism; the cotton feeding mechanism comprises a cotton poking sleeve claw used for clamping the heating body wrapped with the cotton piece, and a driving assembly used for driving the cotton poking sleeve claw to poke the heating body into the shell. According to the automatic cotton wrapping machine, a whole set of automatic process of wrapping cotton and poking the cotton into the shell after the cotton piece and the heating body are fed is formed, and the problems that in the prior art, manual cotton wrapping is low in productivity, unstable in quality and prone to causing industrial injury to workers are solved.

Description

Technical Field

[0001] The utility model relates to the field of cotton baling equipment, in particular to automatic cotton baling equipment. Background Art

[0002] The cylindrical ceramic heating element of electronic cigarettes and medical atomizers needs to be wrapped with cotton and then inserted into the shell. Cotton wrapping is to wrap the cotton that absorbs oil, water and medicine on the heating element, and the shell forms a connection between the cotton sheet and the heating element. At present, most of the cotton wrapping is done manually, that is, the cotton is manually rolled or wrapped on the heating element. This has the following disadvantages:

[0003] 1. The production capacity of manual cotton wrapping is low, the quality of cotton wrapping is poor, and it does not meet the production cleanliness, hygiene and health standards. As food-grade electronic cigarettes and medical-grade cannabis atomizers and medical atomizers, the products are in direct contact with the human body during use, and manual cotton wrapping is easily stained with sweat, saliva, and hair on the human body. In addition, the production capacity of manual cotton wrapping is low, the quality of cotton wrapping is poor, and the product quality consistency cannot be achieved, which affects the taste of electronic cigarettes and the efficacy of cannabis atomizers and medical atomizers.

[0004] 2. It is easy to get injured and suffer from occupational diseases during the manual cotton-bagging process. Since cotton-bagging has high requirements and is difficult, hands are squeezed during the cotton-bagging process, which can easily cause skin breakage and even deform and bend fingers.

[0005] 3. Low efficiency. Since the cotton baling and cotton poking processes are manual operations, the production cycle will be very long, which is not conducive to improving economic benefits. Utility Model Content

[0006] The utility model aims to provide an automatic cotton-bagging device to solve the problem in the prior art that the cotton-bagging assembly of the heating element depends on manual labor, resulting in low production capacity, unstable quality and easy work-related injuries to workers.

[0007] In order to achieve the above purpose, the following technical solutions are adopted:

[0008] An automatic cotton packing device, comprising:

[0009] A material taking mechanism, the material taking mechanism comprising a first manipulator for taking the columnar heating element and placing it on a first carrier;

[0010] A wire-handling mechanism, the wire-handling mechanism comprising a wire-handling block and a wire-handling cylinder driving the wire-handling block to press against the heating element on the first carrier;

[0011] A cotton feeding mechanism, the cotton feeding mechanism comprising a cotton pulling component for pulling the cotton pieces and a cotton cutting component for cutting the cotton pieces, and a second manipulator for transporting the cut cotton pieces;

[0012] A cotton packing mechanism, the cotton packing mechanism comprises two groups of one or more cotton packing components arranged opposite to each other, the cotton packing components comprise one or more rollers driven to rotate directly or indirectly by a first motor, and a transmission component for driving one or two groups of the cotton packing components to change the distance between the two groups of the cotton packing components, and the cotton pieces and the heating element on the first carrier are transported between the two opposite rollers;

[0013] A cotton-carrying transport mechanism, the cotton-carrying transport mechanism comprising a third manipulator for taking away the heating element wrapped with cotton pieces from the cotton-carrying mechanism;

[0014] The cotton feeding mechanism includes a cotton-poking claw for clamping the heating element wrapped with cotton sheets transported by the third robot, and a driving component for driving the cotton-poking claw so that the cotton-poking claw pokes the heating element into the shell.

[0015] Furthermore, the device also includes a material winding mechanism, which includes a winding motor that drives a material tape loaded with a heating element, and includes at least two synchronous wheels connected to the same synchronous belt, one of the synchronous wheels is connected to a recovery reel for winding and recovering the material tape, and one of the synchronous wheels is coaxially connected to the winding motor.

[0016] Furthermore, the device also includes a circulating line body mechanism, which includes a return line body and a positioning component arranged on the return line body for positioning the first carrier, and one end of the return line body is provided with a pushing component for pushing away the first carrier on the positioning component.

[0017] Furthermore, the cotton feeding mechanism also includes a cotton placing assembly and a tension assembly for loading cotton pieces in a wound state, and a cotton feeding screw rod assembly for driving the second manipulator to move.

[0018] Furthermore, the driving assembly includes a cotton poking lifting motor and a cotton poking transverse motor which respectively drive the cotton poking claw to lift and translate.

[0019] Furthermore, the device also includes a feeding mechanism, which includes a vibration plate for providing the shell and a material taking clamp cylinder for taking the shell from the material channel of the vibration plate, and the clamp is driven to translate and lift by a feeding translation cylinder and a feeding lifting cylinder.

[0020] Furthermore, a turntable mechanism is provided on one side of the feeding mechanism, and the turntable mechanism includes a turntable and a second carrier arranged on the turntable for carrying the shell.

[0021] Furthermore, a direction selection mechanism is provided on one side of the turntable mechanism, and the direction selection mechanism includes a counterweight column that presses the outer shell on the second carrier, a direction selection lifting cylinder that drives the counterweight column to rise and fall, a direction selection lifting cylinder that pushes the outer shell away from the second carrier, a direction selection rotating motor that drives the outer shell to rotate, and a laser sensor for detecting a specific position on one end of the outer shell.

[0022] Furthermore, the device also includes a material unloading mechanism, which includes a secondary cotton-poking component for poking cotton into the shell that has been poked into the heating element, and a clamping cylinder and a material unloading transverse movement cylinder for moving the shell after the secondary cotton-poking to a discharge trough.

[0023] Furthermore, the device also includes a wire-handling mechanism, which includes a wire-handling block and a wire-handling cylinder that drives the wire-handling block to press against the heating element on the first carrier.

[0024] By adopting the above scheme, the beneficial effects of the utility model are:

[0025] Based on the set material taking mechanism, silk sorting mechanism, cotton wrapping mechanism, cotton transport mechanism and cotton feeding mechanism, a complete set of automated processes are formed in which cotton sheets and heating elements are loaded, wrapped and inserted into the outer shell, which greatly improves production efficiency, increases production capacity, and ensures consistency of product quality, solving the problems of low production capacity, unstable quality and easy work-related injuries of workers in manual cotton wrapping in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the overall structure of the automatic cotton packing equipment according to an embodiment of the utility model;

[0027] Figure 2 It is a structural schematic diagram of the coiling mechanism of an embodiment of the utility model;

[0028] Figure 3 It is a partial structural schematic diagram of the coiling mechanism of an embodiment of the utility model;

[0029] Figure 4 This is a schematic diagram of the structure of the first manipulator of an embodiment of the utility model;

[0030] Figure 5 It is a structural schematic diagram of the circulating line body mechanism of an embodiment of the utility model;

[0031] Figure 6 This is a structural schematic diagram of a wire arrangement mechanism according to an embodiment of the utility model;

[0032] Figure 7 This is a schematic diagram of the structure of the cotton feeding mechanism of an embodiment of the utility model;

[0033] Figure 8This is a structural schematic diagram of the cotton feeding mechanism of an embodiment of the utility model;

[0034] Fig. 9 It is a structural schematic diagram of a feeding mechanism of an embodiment of the utility model;

[0035] Fig.10 It is a structural schematic diagram of the turntable mechanism of an embodiment of the utility model;

[0036] Fig.11 It is a structural schematic diagram of the direction selection mechanism of an embodiment of the utility model;

[0037] Fig.12 This is a schematic structural diagram of a top loosening assembly according to an embodiment of the utility model;

[0038] Fig.13 This is a schematic diagram of the structure of the third manipulator of the embodiment of the utility model;

[0039] Fig.14 It is a structural schematic diagram of the unloading mechanism of an embodiment of the utility model;

[0040] Fig.15 It is a schematic diagram of the structure of the housing of an embodiment of the utility model;

[0041] Fig.16 It is a structural schematic diagram of the cotton packing mechanism of an embodiment of the utility model.

[0042] The accompanying drawings illustrate:

[0043] 1. Lower frame; 2. Upper frame; 3. Receiving tray rack; 4. Operation panel; 5. Power socket switch; 6. Fan; 7. Three-color alarm light; 8. FFU; 9. First manipulator; 10. Coil mechanism; 11. Circulation line mechanism; 12. Silk arrangement mechanism; 13. Cotton packing mechanism; 14. Cotton supply mechanism; 15. Third manipulator; 16. Cotton feeding mechanism; 18. Loading mechanism; 19. Vibrating plate assembly; 20. Direction selection mechanism; 21. Unloading mechanism; 22. Loading Y-axis assembly; 23. Loading Z-axis assembly; 24. Material distribution assembly; 25. Rotary stepper motor; 26. Material distribution cylinder; 27. Heating element material picking jaws; 28. First carrier; 29. ​​Upper carrier push Feeding assembly; 30, upper fixture assembly; 31, positioning assembly; 32, return line body; 33, wire handling limit plate assembly; 34, lower fixture assembly; 35, lower carrier push assembly; 36, wire handling lifting cylinder; 37, wire handling cylinder; 38, left wire handling block; 39, right wire handling block; 40, cotton placing assembly; 41, tension assembly; 42, cotton cutting assembly; 43, cotton pulling assembly; 44, cotton feeding screw rod assembly; 45, second manipulator; 65, first motor; 66, bidirectional screw rod; 67, cotton packing assembly; 69, cotton taking X-axis assembly; 70, cotton taking Z-axis assembly; 71, cotton clamping pneumatic finger; 72, cotton clamping claw; 73, shell feeding bottom plate; 74, shell material separation lifting assembly; 7 5. Shell material dividing assembly; 76. Shell material forward and backward moving cylinder; 77. Shell material taking lifting cylinder; 78. Material taking claw cylinder; 79. Shell material channel; 80. Divider; 81. Second carrier; 82. Shell side pressure block; 83. Limit block; 84. Top loose cylinder; 85. Top loose column; 86. Selective lifting cylinder; 87. Counterweight column; 88. Selective lifting cylinder; 89. Selective rotating motor; 90. Selective shaft; 91. Selective height adjustment assembly; 92. Selective laser sensor; 93. Cotton pressing lifting motor; 94. Cotton poking transverse motor; 95. Cotton poking motor; 96. Cotton poking tube; 97. Wire clamping slider cylinder; 98. Wire clamping block; 99. Cotton core claw; 100. Discharge chute; 101, discharge residue sensor; 102, discharge lateral movement cylinder; 103, discharge lifting assembly; 104, centering wire assembly; 105, secondary cotton poking assembly; 106, discharge lifting cylinder; 107, clamping cylinder; 108, clamping claw; 109, centering wire cylinder; 110, centering wire clamping claw; 111, cotton poking lifting cylinder; 112, cotton poking cylinder; 113, barrel cotton rod; 114, winding channel; 115, cover plate; 116, positioning pin; 117, winding motor; 118, material belt ratchet; 119, first synchronous wheel; 120, pulley; 121, recovery roll sleeve; 122, full material winding belt; 123, empty material winding belt; 124, second synchronous wheel. DETAILED DESCRIPTION

[0044] Typical embodiments that embody the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention can have various changes in different embodiments without departing from the scope of the present invention, and the descriptions and illustrations therein are essentially for illustrative purposes rather than for limiting the present invention.

[0045] like Figure 1-16 As shown, an automatic cotton baling device includes: a material taking mechanism, the material taking mechanism includes a first manipulator 9 for taking a columnar heating element and placing it on a first carrier 28; a cotton supply mechanism 14, the cotton supply mechanism 14 includes a cotton pulling component 43 for pulling a cotton piece and a cotton cutting component 42 for cutting the cotton piece, and a second manipulator 45 for transporting the cut cotton piece; a cotton baling mechanism 13, the cotton baling mechanism 13 includes two groups of one or more cotton baling components 67 arranged opposite to each other, the cotton baling components 67 include one or more rollers driven to rotate directly or indirectly by a first motor 65, and include a second manipulator 45 for transporting the cut cotton piece; A transmission component drives one or two groups of cotton bale assemblies 67 to change the distance between the two groups of cotton bale assemblies 67, and the cotton sheets and the heating element on the first carrier 28 are transported to between two opposite rollers; a cotton-carrying transport mechanism, the cotton-carrying transport structure includes a third manipulator 15 that takes the heating element wrapped with cotton sheets from the cotton-carrying mechanism 13; a cotton-feeding mechanism 16, the cotton-feeding mechanism 16 includes a cotton-poking claw for clamping the heating element wrapped with cotton sheets transported by the third manipulator 15, and a driving component for driving the cotton-poking claw so that the cotton-poking claw pokes the heating element into the shell.

[0046] In one embodiment, if Figure 2-3 As shown, the device may also include a winding mechanism 10, the winding mechanism 10 includes a winding motor 117 for driving a material belt loaded with a heating element, and includes at least two first synchronous wheels 119 connected to the same synchronous belt, one first synchronous wheel 119 or other pulleys 120 are connected to a recovery reel 121 for winding the recovered material belt, and one first synchronous wheel 119 is coaxially connected to the winding motor 117. Specifically, the winding mechanism 10 may include a winding channel 114, a cover plate 115, a positioning pin 116, and a ratchet wheel, wherein the winding channel 114 is for feeding the material belt to pass, the ratchet wheel drives the material belt with a tooth groove to move under the drive of the winding motor 117, the cover plate 115 forms a protection for the material belt, and is arranged above the connection between the ratchet wheel and the material belt, and the positioning pin 116 positions the cover plate 115.

[0047] The winding mechanism 10 can also include a full-material winding belt 122, an empty-material winding belt 123, and a second synchronous wheel 124. When the winding belt motor 117 drives the ratchet wheel to push the material belt forward a set number of grids, the first synchronous wheel 119 drives the second synchronous wheel to recycle the material roll through the synchronous belt. At the same time, the pulley 120 also drives the recovery roll sleeve 121 to recycle the material belt after the heating element is removed to complete a loading cycle.

[0048] In one embodiment, the transmission assembly may be a bidirectional screw 66 .

[0049] In one embodiment, if Figure 4 As shown, the first manipulator 9 may include a loading Y-axis assembly 22, a loading Z-axis assembly 23, a material dividing assembly 24, a rotary stepping motor 25, a material dividing cylinder 26, and a heating element material taking clamp 27. During operation, a variable distance limiting rod is also provided between two heating element material taking clamps 27, and the material dividing cylinder 26 uses the variable distance limiting rod to pull the distance between the multiple heating element material taking clamps 27 at equal intervals according to the multiple stations of the first carrier 28, and the rotary stepping motor 25 rotates 90 degrees while the heating element material taking clamp 27 changes its distance.

[0050] In one embodiment, if Figure 5 As shown, the device also includes a circulating line body mechanism 11, which includes a return line body 32 and a positioning assembly 31 disposed on the return line body 32 for positioning the first carrier 28, and one end of the return line body 32 is provided with a pushing assembly for pushing away the first carrier 28 on the positioning assembly 31. Specifically, the circulating line body mechanism 11 can also include an upper fixture assembly 30, a lower fixture assembly 34 and a wire arrangement limit plate assembly, the upper fixture assembly 30 is used to place the first carrier 28 on the positioning assembly 31, and the lower fixture assembly 34 is used to lower the second carrier 81 pushed over, and the return line body 32 can be an upper and lower layer return line, and the pushing assembly is specifically divided into an upper layer carrier pushing assembly 29 and a lower layer carrier pushing assembly 35.

[0051] In one embodiment, if Figure 6 As shown, the device also includes a wire-arranging mechanism 12, which includes a wire-arranging block and a wire-arranging cylinder 37 for driving the wire-arranging block to press against the heating element on the first carrier 28. The wire-arranging block can be divided into a left wire-arranging block 38 and a right wire-arranging block 39. In addition to the wire-arranging cylinder 37, a wire-arranging lifting cylinder 36 can also be included to enable the wire-arranging mechanism 12 to have more actions. Through the wire-arranging mechanism 12, the heating wire on the heating element is corrected.

[0052] In one embodiment, if Figure 7As shown, the cotton feeding mechanism 14 also includes a cotton placing assembly 40 and a tension assembly 41 for loading cotton pieces in a winding state, and a cotton feeding screw rod assembly 44 for driving the second manipulator 45 to move. In the cotton feeding mechanism 14, the cotton placing assembly 40 cooperates with the tension assembly, and the cotton pulling needs to be driven by the motor on the cotton pulling assembly 43. The cotton pulling assembly 43 clamps the cotton at the cotton cutting mouth and pulls the cotton out to a certain length. The cotton cutting assembly 42 cuts the cotton. The cotton feeding screw rod assembly 44 drives the cotton feeding manipulator to move to the cotton cutting position to clamp the cotton. The cotton feeding manipulator clamps the cotton pieces and swings the cotton pieces to a certain angle. In the next step, the cotton feeding screw rod assembly 44 transports the cotton to the cotton packing mechanism 13, that is, drives the second manipulator 45 to send the cotton between the two groups of cotton packing assemblies 67. When the cotton packing roller sticks to the cylindrical heating element for cotton packing, the second manipulator 45 is retracted, and the cotton feeding screw rod assembly 44 returns to the cotton taking position to complete one cotton feeding.

[0053] In one embodiment, if Figure 8 As shown, the driving assembly includes a cotton-poking lifting motor and a cotton-poking transverse movement motor 94 that respectively drive the cotton-poking claws to lift and translate. Specifically, the cotton-feeding mechanism 16 may also include a cotton-poking motor 95, a wire clamping slider cylinder 97, a wire clamping block 98, and a cotton-poking tube 96. Among them, the third manipulator 15 sends the cotton-wrapped heating element to the cotton core claw 99, the cotton core claw 99 clamps the cotton-wrapped cylindrical heating element, and the third manipulator 15 leaves the cotton-feeding position; the wire clamping slider cylinder 97 clamps the wire, the cotton-poking transverse movement motor 94 moves, the cotton-poking motor 95 drives the cotton-poking tube 96 to descend and clamp the wire, the wire clamping slider cylinder 97 opens, and the cotton-poking tube 96 is pressed down to poke the cotton-wrapped heating element into the shell.

[0054] In one embodiment, if Fig. 9 As shown, the device also includes a feeding mechanism 18, which includes a vibration plate for providing a shell and a material taking clamping claw cylinder 78 for taking the shell from the material channel of the vibration plate, and the clamping claw is driven to translate and lift by the feeding translation cylinder and the feeding lifting cylinder. Specifically, the feeding mechanism 18 can include a shell feeding bottom plate 73, a shell material distribution lifting component 74, a shell material distribution component 7524, a shell material feeding front and back moving cylinder 76, a shell material taking lifting cylinder 77, and a shell material channel 79. Among them, when working: the shell material distribution lifting component 74 is positioned to multiple shells on the straight vibration of the vibration plate, and the shell material distribution is changed to the material channel, the shell material distribution lifting component 74 is retracted to the top of the straight vibration, the shell material feeding front and back moving cylinder 76 moves to the top of the material channel, the shell material taking lifting cylinder 77 descends, the material taking clamping claw cylinder 78 clamps the shell, the shell material taking lifting cylinder 77 rises, and the shell material feeding front and back moving cylinder 76 moves to the second carrier 81 for feeding.

[0055] In one embodiment, if Fig.10As shown, a turntable mechanism is provided on one side of the feeding mechanism 18, and the turntable mechanism includes a turntable and a second carrier 81 provided on the turntable for carrying the shell. The turntable mechanism may further include a divider 80, a shell side pressure block 82, and a limit block 83.

[0056] In one embodiment, if Fig.11 As shown, a direction selection mechanism 20 is provided on one side of the turntable mechanism, and the direction selection mechanism 20 includes a counterweight column 87 for pressing the shell on the second carrier 81, a direction selection lifting cylinder 86 for driving the counterweight column 87 to rise and fall, a direction selection lifting cylinder 88 for lifting the shell away from the second carrier 81, and a direction selection rotating motor 89 for driving the shell to rotate, a laser sensor for detecting a specific part on one end of the shell, a direction selection shaft 90, and a direction selection height adjustment component 91. The turntable mechanism is also provided with a shell lifting component, which includes a lifting cylinder 84 and a lifting column 85, as shown in FIG. Fig.12 When working, the jacking cylinder 84 pushes the side pressure block 82 of the shell open, the directional lifting cylinder 86 lowers the counterweight column 87 to press above the shell, the directional lifting cylinder 88 lifts the shell and the counterweight away from the second carrier 81, the directional rotating motor 89 is activated, and the directional laser sensor 92 determines the direction of the shell through the small round through hole of the shell. When the through hole is sensed, the directional rotating motor 89 stops, the directional lifting cylinder 88 drops, the jacking cylinder 84 drops, the side pressure block 82 of the shell presses the shell to prevent the position from deviating, and the directional lifting cylinder 86 rises to complete a set of shell directional actions.

[0057] In one embodiment, if Fig.13 As shown, the third robot 15 includes a cotton taking X-axis assembly 69 , a cotton taking Z-axis assembly 70 , a cotton clamping pneumatic finger 71 , and a cotton clamping claw 72 .

[0058] In one embodiment, if Fig.14As shown, the device also includes a material unloading mechanism 21, which includes a secondary cotton-poking component 105 for poking cotton into the outer shell of the heating element, and a clamping cylinder 107 and a material unloading transverse cylinder 102 for moving the outer shell after the secondary cotton-poking to the discharge trough 100. Specifically, the material unloading mechanism 21 can also include the discharge trough 100, the discharge residue sensor 101, the material unloading lifting component 103, the centering wire component 104, the material unloading lifting cylinder 106, the material clamping claw 108, the centering wire cylinder 109, the centering wire clamping claw 110, the cotton-poking lifting cylinder 111, the cotton-poking cylinder 112, the cotton barrel rod 113, etc. During operation, the material unloading transverse movement cylinder 102 moves toward the second carrier 81, the material unloading lifting assembly 103 descends, the material clamping cylinder 107 clamps the product, and the centering wire cylinder 109 centers the wire; at this time, the cotton poking lifting cylinder 111 descends, and after the cotton barrel rod 113 is put on the wire, the centering wire cylinder 109 opens, and then the cotton poking cylinder 112 pokes the cotton, and after the cotton poking is completed, the material clamping cylinder 107 takes the product away, the material unloading transverse movement cylinder 102 moves to the discharge trough 100, and the material clamping cylinder 107 is released to complete the discharge.

[0059] In one embodiment, if Fig.15 As shown, the equipment can be installed in a shell, which includes a lower frame, an upper frame 2, a material receiving tray frame 3, an operation panel 4, a power socket switch 5 and an air source processing double-joint, a fan 6, a three-color alarm light 7, and a FFU 8.

[0060] In summary, the workflows of the above embodiments can be integrated as follows:

[0061] Step 1: The winding motor 117 drives the ratchet wheel to push the material belt forward a set number of grids, and the synchronous wheel drives another synchronous wheel through the synchronous belt to drive the recovery roll sleeve 121 to rotate and recycle the material roll. The recovery roll sleeve 121 recycles the material belt to complete a cylindrical heating element loading. The first manipulator 9 moves to the winding mechanism 10 to take the product, and divides the material after clamping (the same as the installation position spacing of the first carrier 28) and rotates upward 90°, and moves to the circulation line body to align with multiple installation positions of the first carrier 28 for loading;

[0062] Step 2: The upper carrier push assembly 29 pushes the first carrier 28 to the wire arrangement mechanism 12. At this time, the positioning assembly 31 positions and fixes the first carrier 28 (at the same time, the upper fixture assembly 30 descends to prepare to receive the next carrier). After the lower fixture assembly 34 receives the pushed first carrier 28, it descends. At this time, the wire arrangement mechanism 12 station can arrange the wire; the lower carrier push assembly 35 pushes the first carrier 28 into the return line body 32 of the upper and lower layers. After the upper fixture assembly 30 receives the first carrier 28, it rises and positions and clamps the carrier at the same time, and receives the next group of heating elements for loading;

[0063] Step 3: After the second set of heating elements are loaded, the upper carrier pushing component 29 pushes the first carrier 28 with the heating elements forward to the yarn arrangement station and the cotton packing station;

[0064] Step 4: The structure of the cotton packing mechanism is as follows Fig.16 As shown, when the first manipulator 9 takes the material, the cotton placing component 40 cooperates with the gravity tension combination, and the cotton pulling needs to be driven by the motor on the cotton pulling component 43. The cotton pulling component 43 clamps the cotton at the cotton cutting mouth and pulls the cotton out to a certain length. The cotton cutting component 42 cuts the cotton, and the cotton feeding screw rod component 44 drives the second manipulator 45 to move to the cotton cutting position to clamp the cotton. The second manipulator 45 clamps the cotton piece and swings the cotton piece to a certain angle; the cotton feeding screw rod component 44 transports the cotton to the cotton packing mechanism 13, and the second manipulator 45 sends the cotton between the two cotton packing components 67. When the two opposite groups of cotton packing components 67 are attached to the heating element for cotton packing, the second manipulator 45 is retracted, and the cotton feeding screw rod component 44 returns to the cotton taking position to carry out the next step of cotton taking;

[0065] Step 5: The third manipulator 15 moves to the top of the cotton packing mechanism 13, and the cotton clamping pneumatic finger 71 of the cotton Z-axis assembly 70 moves to clamp the cotton package;

[0066] Step 6: The shell material distribution lifting assembly 74 is positioned to the four shells on the vibration plate assembly 19 for variable pitch distribution to the material channel. The shell material distribution lifting assembly 74 is retracted to the top of the straight vibration. The shell material feeding forward and backward moving cylinder 76 moves to the top of the material channel. The shell material picking lifting cylinder 77 descends. The material picking claw cylinder 78 clamps the shell. The shell material picking lifting cylinder 77 rises. The shell material feeding forward and backward moving cylinder 76 moves to the second carrier 81 for feeding. After the feeding is completed, the divider 80 rotates.

[0067] Step 7: The divider 80 rotates to the shell orientation selection mechanism 20 station, the jacking cylinder 84 pushes the shell side pressure block 82 open, the orientation lifting cylinder 86 lowers the counterweight column 87 to press above the shell, the orientation lifting cylinder 88 lifts the shell and the counterweight away from the second carrier 81, the orientation rotating motor 89 is activated, and the orientation laser sensor 92 determines the direction of the shell through the small round through hole of the shell. When the through hole is sensed, the orientation rotating motor 89 stops, the orientation lifting cylinder 88 descends, the jacking cylinder 84 descends, and the shell side pressure block 82 presses the shell to prevent the position from deviating. After the orientation lifting cylinder 86 rises to complete a set of shell orientation selection, the divider 80 rotates;

[0068] Step 8: The divider 80 rotates to the cotton feeding mechanism 16 station, the cotton pressing lifting motor 93 descends and is positioned with the second carrier 81, the third manipulator 15 sends the cotton to the cotton core claw 99, the cotton core claw 99 clamps the cylindrical heating element wrapped with cotton, and the third manipulator 15 leaves the cotton feeding position; the wire clamping slider cylinder 97 clamps the wire, the cotton poking transverse motor 94 moves, the cotton poking motor 95 drives the cotton poking tube 96 to descend and cover the wire, the wire clamping slider cylinder 97 opens, and the cotton poking tube 96 is pressed down to poke the cotton into the shell.

[0069] Step 9: The material unloading transverse movement cylinder 102 moves toward the second carrier 81, the material unloading lifting assembly 103 descends, the clamping cylinder 107 clamps the product, and the centering wire cylinder 109 centers the wire; at this time, the cotton poking lifting cylinder 111 descends, and after the cotton barrel rod 113 is put on the wire, the centering wire cylinder 109 opens, and then the cotton poking cylinder 112 pokes the cotton. After the cotton poking is completed, the clamping cylinder 107 takes the product away, and the material unloading transverse movement cylinder 102 moves to above the discharge trough 100, the clamping cylinder 107 is released, and the product slides from the discharge trough 100 into the receiving box to complete the discharge.

[0070] By adopting the above scheme, the beneficial effects of the utility model are:

[0071] Based on the set material taking mechanism, silk sorting mechanism 12, cotton wrapping mechanism 13, cotton transport mechanism and cotton feeding mechanism 16, a complete set of automated processes are formed in which cotton sheets and heating elements are loaded, cotton is wrapped and inserted into the outer shell, which greatly improves production efficiency, increases production capacity, and ensures consistency of product quality, solving the problems of low production capacity, unstable quality and easy work-related injuries of workers in manual cotton wrapping in the prior art.

[0072] Although the present disclosure has been described with reference to several typical embodiments, it should be understood that the terms used are illustrative and exemplary, rather than restrictive. Since the present disclosure can be implemented in a variety of forms without departing from the spirit or essence of the utility model, it should be understood that the above-mentioned embodiments are not limited to any of the foregoing details, but should be widely interpreted within the spirit and scope defined by the appended claims, so all changes and modifications falling within the scope of the claims or their equivalents should be covered by the appended claims.

Claims

1. An automatic cotton baling device, characterized in that: The device comprises: A material taking mechanism, the material taking mechanism comprising a first manipulator for taking the columnar heating element and placing it on a first carrier; A cotton feeding mechanism, the cotton feeding mechanism comprising a cotton pulling component for pulling the cotton pieces and a cotton cutting component for cutting the cotton pieces, and a second manipulator for transporting the cut cotton pieces; A cotton packing mechanism, the cotton packing mechanism comprises two groups of one or more cotton packing components arranged opposite to each other, the cotton packing components comprise one or more rollers driven to rotate directly or indirectly by a first motor, and a transmission component for driving one or two groups of the cotton packing components to change the distance between the two groups of the cotton packing components, and the cotton pieces and the heating element on the first carrier are transported between the two opposite rollers; A cotton-carrying transport mechanism, the cotton-carrying transport mechanism comprising a third manipulator for taking away the heating element wrapped with cotton sheets from the cotton-carrying mechanism; The cotton feeding mechanism includes a cotton-poking claw for clamping the heating element wrapped with cotton sheets transported by the third robot, and a driving component for driving the cotton-poking claw so that the cotton-poking claw pokes the heating element into the shell.

2. The automatic cotton baling equipment according to claim 1, characterized in that: The device also includes a material winding mechanism, which includes a winding motor that drives a material tape loaded with a heating element, and at least two synchronous wheels connected to the same synchronous belt, one of the synchronous wheels is connected to a recovery reel for winding and recovering the material tape, and one of the synchronous wheels is coaxially connected to the winding motor.

3. The automatic cotton baling equipment according to claim 1, characterized in that: The device also includes a circulating line body mechanism, which includes a return line body and a positioning component arranged on the return line body for positioning the first carrier, and one end of the return line body is provided with a pushing component for pushing away the first carrier on the positioning component.

4. The automatic cotton baling equipment according to claim 1, characterized in that: The cotton supply mechanism also includes a cotton placing assembly and a tension assembly for loading cotton pieces in a wound state, and a cotton feeding screw rod assembly for driving the second manipulator to move.

5. The automatic cotton baling equipment according to claim 1, characterized in that: The driving assembly comprises a cotton-stirring lifting motor and a cotton-stirring transverse movement motor for respectively driving the cotton-stirring claw to lift and translate.

6. The automatic cotton baling equipment according to claim 1, characterized in that: The device also includes a feeding mechanism, which includes a vibration plate for providing the shell and a material taking clamping claw cylinder for taking the shell from the material channel of the vibration plate, and the clamping claw is driven to translate and lift by a feeding translation cylinder and a feeding lifting cylinder.

7. The automatic cotton baling equipment according to claim 6, characterized in that: A turntable mechanism is disposed on one side of the feeding mechanism, and the turntable mechanism comprises a turntable and a second carrier disposed on the turntable for carrying the shell.

8. The automatic cotton baling equipment according to claim 7, characterized in that: A direction selection mechanism is provided on one side of the turntable mechanism, and the direction selection mechanism includes a counterweight column that presses the outer shell on the second carrier, a direction selection lifting cylinder that drives the counterweight column to rise and fall, a direction selection lifting cylinder that pushes the outer shell away from the second carrier, a direction selection rotating motor that drives the outer shell to rotate, and a laser sensor for detecting a specific position on one end of the outer shell.

9. The automatic cotton baling equipment according to claim 1, characterized in that: The device also includes a material unloading mechanism, which includes a secondary cotton-poking component for poking cotton into the shell that has been poked into the heating element, and a clamping cylinder and a material unloading transverse movement cylinder for moving the shell after the secondary cotton-poking to a discharge trough.

10. The automatic cotton baling equipment according to claim 1, characterized in that: The device further comprises a wire-handling mechanism, which comprises a wire-handling block and a wire-handling cylinder for driving the wire-handling block to press against the heating element on the first carrier.

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