Dust removal device for cement production

By using a combination of dust collecting cylinder, motor, filter plate and brush plate in the cement production dust collecting device, combined with double filtration and brush plate cleaning, the problems of low dust removal efficiency and blockage in the existing technology are solved, and efficient dust removal and stable operation are achieved , enhances applicability.

CN222239317UActive Publication Date: 2024-12-27CHANGJI ZHUNDONG ECONOMIC & TECHNOLOGICAL DEVELOPMENT ZONE DONGAN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420537250.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2024-12-27
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

The existing dust removal device achieves low dust removal efficiency through the filter screen and is prone to clogging, and cannot completely deal with cement dust in the air, affecting the dust removal effect.

Method used

A dust removal device for cement production was designed, using a combination of dust removal cylinder, motor, rotating shaft, filter plate, brush plate, integrated bucket and filter net. The double filter and brush plate are used to clean up dust to avoid clogging, and pass through the air intake pipe. Exhaust holes, threaded tubes, vacuum covers and handwheels for flexible adjustment and efficient dust removal.

Benefits of technology

It significantly improves dust removal efficiency and effect, ensures the device to operate stably for a long time, reduces dust waste, and enhances applicability to avoid dust diffusion.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222239317U_ABST
Patent Text Reader

Abstract

The utility model discloses a dust removal device for cement production, which comprises a box body, the upper surface of the box body is connected with two symmetrical support frames, the surfaces of the support frames are connected with the outer side of a dust removal cylinder, the top of the dust removal cylinder is connected with one end of an air inlet pipe, a motor is mounted on one side of the dust removal cylinder, and the output end of the motor is connected with a rotating shaft. The inside of the dust removal cylinder is connected with one end of a brush plate, the bottom of the dust removal cylinder is connected with an integrated hopper, and the bottom of the integrated hopper is connected with one end of a discharge pipe. The dust removal efficiency of the dust removal device is improved through dual dust removal of the filter plate and the filter screen, the filter plate is rotationally matched with the brush plate to prevent the filter plate from being blocked, and the height of the dust hood can be manually adjusted by arranging the exhaust hole, the threaded pipe, the dust hood and the hand wheel, so that the applicability of the dust removal device is effectively enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal equipment, in particular to a dust removal device for cement production. Background Art

[0002] Cement is a very commonly used building material. Powdered cement is mixed with water to form a slurry, which can harden in the air or in water and is widely used in civil engineering, water conservancy, national defense and other projects. Cement is easily suspended in the air during the production process. Cement dust is easy to cause great damage to the lungs and can explode when exposed to open flames. Therefore, it is necessary to remove cement dust in the air.

[0003] The existing dust removal device only removes dust through the filter screen, which has low dust removal efficiency and limited dust removal effect. The cement dust collected when filtering dust through the filter screen is easy to be clogged, thereby affecting the dust removal effect and causing incomplete dust removal of the air. Utility Model Content

[0004] The purpose of the utility model is to provide a dust removal device for cement production to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust removal device for cement production, comprising a box body, the upper surface of the box body is connected to two symmetrical support frames, the surface of the support frame is connected to the outside of the dust removal barrel, the top of the dust removal barrel is connected to one end of the air inlet pipe, a motor is installed on one side of the dust removal barrel, the output end of the motor is connected to the rotating shaft, the outside of the rotating shaft is connected to two filter plates, the inside of the dust removal barrel is connected to one end of the brush plate, the bottom of the dust removal barrel is connected to an integrated bucket, the bottom of the integrated bucket is connected to one end of a discharge pipe, the outside of the dust removal barrel is connected to one end of the air outlet pipe, one end of the air outlet pipe is connected to an air pump, the other end of the air pump is provided with a filter, the side surface of the box body is hinged to one end of the sealing door, a plurality of exhaust holes are provided on the outside of the box body, a threaded pipe is provided on the outside of the air inlet pipe, the top of the threaded pipe is connected to the dust hood, and the outside of the threaded pipe is connected to a hand wheel.

[0006] Preferably, the side surface of the box body is connected to a U-shaped push rod, and the bottom of the box body is connected to four symmetrical self-locking universal wheels via bolts.

[0007] Preferably, the support frames are respectively located on both sides of the dust collection cylinder, the interior of the dust collection cylinder is rotatably connected to the output end of the motor through a sealed bearing, and the side of the dust collection cylinder is rotatably connected to one end of the rotating shaft through a sealed bearing.

[0008] Preferably, threads are arranged on the outside of the air inlet pipe, and the air inlet pipe is threadably connected to the threaded pipe via threads. The air inlet pipe and the air outlet pipe are respectively located at two ends of the dust removal cylinder, and one end of the air outlet pipe extends to the inside of the box and is connected to the output end of the air pump.

[0009] Preferably, the filter plate is circular, the number of the filter plates is two, the filter plate is located above the integrated bucket, and the side surface of the filter plate abuts against the brush plate.

[0010] Preferably, the integrated bucket is located at the bottom of the dust removal cylinder, the integrated bucket is inclined downward from the edge to the center, the integrated bucket is connected to the discharge pipe, one end of the discharge pipe is inclined downward, and one end of the discharge pipe is threadedly connected to the sealing cover.

[0011] Preferably, the filter screen is connected to the output end of the air pump through a connecting pipe, the filter screen is located above the exhaust holes, and the exhaust holes are evenly distributed in a linear array on the side of the box.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model provides a dust removal cylinder, a motor, a rotating shaft, a filter plate, a brush plate, an integrated bucket, a discharge pipe and a filter screen, and utilizes the double dust removal of the filter plate and the filter screen to effectively improve the dust removal efficiency of the dust removal device and enhance the dust removal effect on air dust. At the same time, the motor is used to drive the filter plate to rotate and cooperate with the brush plate to scrape off the dust on the filter plate to avoid cement dust clogging the filter plate, thereby ensuring long-term stable operation of the dust removal device. The discharge pipe can be used to conveniently discharge cement dust and reduce the waste of cement dust.

[0014] 2. The utility model also provides an air inlet pipe, an exhaust hole, a threaded pipe, a dust hood and a hand wheel, so that the height of the dust hood can be manually adjusted. The universal wheel at the bottom of the box body can be used to facilitate dust removal of air at different heights and positions, effectively enhancing the applicability of the dust removal device and reducing dead angles during the dust removal process. In addition, the exhaust holes around the box body can prevent the exhaust port from blowing directly to the ground, causing the dust on the bottom surface to be blown up and spread. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a partial cross-sectional view of the utility model;

[0017] Figure 3 It is a cross-sectional view of the overall structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the bottom structure of the dust removal cylinder of the utility model;

[0019] Figure 5 This is a cross-sectional view of the internal structure of the dust removal cylinder of the present utility model.

[0020] In the figure: 1. Box body; 2. Support frame; 3. Dust collector; 4. Inlet pipe; 5. Motor; 6. Rotating shaft; 7. Filter plate; 8. Brush plate; 9. Integrated bucket; 10. Discharge pipe; 11. Air outlet pipe; 12. Air pump; 13. Filter; 14. Sealing door; 15. Exhaust hole; 16. Threaded pipe; 17. Dust hood; 18. Hand wheel; 19. Controller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5 The utility model provides a technical solution: a dust removal device for cement production, including a box body 1, the upper surface of the box body 1 is connected to two symmetrical support frames 2, the upper surface of the support frame 2 is provided with an arc groove, the arc groove of the support frame 2 is connected to the outer side of the dust removal cylinder 3, the top of the dust removal cylinder 3 is connected to one end of the air intake pipe 4, the outer side of the air intake pipe 4 is threadedly connected to the threaded pipe 16 through a thread, one side of the dust removal cylinder 3 is connected to the motor 5, the output end of the motor 5 is connected to one end of the rotating shaft 6, the other end of the rotating shaft 6 is rotatably connected to the inner wall of the dust removal cylinder 3, the outer side of the rotating shaft 6 is connected to two filter plates 7, the inside of the dust removal cylinder 3 is connected to one end of the brush plate 8, the side of the filter plate 7 is abutted against the brush plate 8, the bottom of the dust removal cylinder 3 is connected to the integrated bucket 9 The integrated bucket 9 is connected in a rectangular shape, the top of the integrated bucket 9 is inclined toward the center and extends downward, the bottom of the integrated bucket 9 is connected to one end of the discharge pipe 10, the discharge pipe 10 is connected to the inside of the integrated bucket 9, the outer side of the dust removal cylinder 3 is connected to one end of the air outlet pipe 11, one end of the air outlet pipe 11 is connected to the air pump 12, the other end of the air pump 12 is connected to the filter screen 13 through a connecting pipe and a sealing ring, the side of the box body 1 is hinged to one end of the sealing door 14, a plurality of exhaust holes 15 are arranged on the outside of the box body 1, the exhaust holes 15 are located below the filter screen 13, and the exhaust holes 15 are located at the bottom of the box body 1, the top of the threaded pipe 16 is connected to the dust hood 17, the dust hood 17 is funnel-shaped, and the outer side of the threaded pipe 16 is connected to the hand wheel 18.

[0023] The side of the box 1 is connected to the U-shaped push rod, and the bottom of the box 1 is connected to four symmetrical self-locking universal wheels by bolts. The box 1 can be easily moved by the push rod and the universal wheel, which enhances the applicability in actual use. The support frame 2 is respectively located on both sides of the dust removal tube 3. The inside of the dust removal tube 3 is rotatably connected to the output end of the motor 5 through a sealed bearing, and the side of the dust removal tube 3 is rotatably connected to one end of the rotating shaft 6 through a sealed bearing. In this way, the rotating shaft 6 and the filter plate 7 can be driven by the motor 5 to rotate. While the filter plate 7 is used for filtering, its own rotation can cooperate with the brush plate 8 to clean and scrape the dust on the side of the filter plate 7, so as to avoid the situation where cement dust blocks the filter plate 7. The outer side of the air inlet pipe 4 is provided with a thread, and the air inlet pipe 4 is threadedly connected to the threaded pipe 16 through a thread. The air inlet pipe 4 and the air outlet pipe 11 are respectively located at the two ends of the dust removal tube 3, and one end of the air outlet pipe 11 extends to the inside of the box 1 and is connected to the output end of the air pump 12. The air is made to enter the dust collecting cylinder 3 from the dust collecting hood 17 through the air pump 12, and then enter the filter screen 13 from the air outlet pipe 11 for secondary filtration after being filtered by the filter plate 7, and then discharged from the exhaust hole 15. The filter plate 7 is circular, and there are two filter plates 7. The filter plate 7 is located above the integrated bucket 9, and the side of the filter plate 7 abuts against the brush plate 8. The integrated bucket 9 is located at the bottom of the dust collecting cylinder 3, and the integrated bucket 9 is tilted downward from the edge to the center. The integrated bucket 9 is connected to the discharge pipe 10, and one end of the discharge pipe 10 is tilted downward. The dust collected in the integrated bucket 9 can be discharged and collected by opening the sealing cover at one end of the discharge pipe 10, which effectively reduces the difficulty of collection by the staff. The filter screen 13 is connected to the output end of the air pump 12 through a connecting pipe. The filter screen 13 is located above the exhaust hole 15, and the exhaust holes 15 are evenly distributed in a linear array on the side of the box body 1. The exhaust hole 15 can prevent the discharged gas from blowing to the bottom surface so that the dust flies up and spreads into the air.

[0024] Working principle: When in use, the staff moves the entire device into the production workshop, and then manually turns the handwheel 18 to rotate the threaded tube 16, so that the threaded tube 16 moves up and down on the outside of the air inlet pipe 4, and further adjusts the height of the dust hood 17, and then starts the air pump 12 through the controller 19 to allow air to enter the inside of the box body 1 from the dust hood 17, and then enter the filter screen 13 from the air outlet pipe 11. In this process, the dust removal effect is achieved through the double filtration of the filter plate 7 and the filter screen 13, and then the air is discharged from the exhaust hole 15, and the motor 5 is started by the controller to make the rotating shaft 6 and the filter plate 7 rotate synchronously. When the filter plate 7 rotates, the brush plate 8 is used to clean and scrape off the cement dust on the side of the filter plate 7, and then the dust falls into the integrated bucket 9 for collection. When the integrated bucket 9 needs to be cleaned, the sealing cover at one end of the discharge pipe 10 is opened, and the dust inside the integrated bucket 9 is discharged from the discharge pipe 10 for recovery, and the filter screen 13 can be replaced by opening the sealing door 14.

[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust removal device for cement production, comprising a housing (1), characterized in that: The upper surface of the box body (1) is connected to two symmetrical support frames (2), the surface of the support frame (2) is connected to the outer side of the dust removal cylinder (3), the top of the dust removal cylinder (3) is connected to one end of the air inlet pipe (4), a motor (5) is installed on one side of the dust removal cylinder (3), the output end of the motor (5) is connected to the rotating shaft (6), the outer side of the rotating shaft (6) is connected to two filter plates (7), the inside of the dust removal cylinder (3) is connected to one end of the brush plate (8), the bottom of the dust removal cylinder (3) is connected to the integrated bucket (9), the bottom of the integrated bucket (9) is connected to one end of the discharge pipe (10), the outer side of the dust removal cylinder (3) is connected to the outlet One end of the air duct (11) is connected, one end of the air outlet duct (11) is connected to an air pump (12), the other end of the air pump (12) is provided with a filter screen (13), the side of the box body (1) is hinged with one end of a sealing door (14), a plurality of exhaust holes (15) are provided on the outside of the box body (1), a threaded pipe (16) is provided on the outside of the air inlet pipe (4), the top of the threaded pipe (16) is connected to a dust cover (17), the outside of the threaded pipe (16) is connected to a hand wheel (18), a controller (19) is provided on the upper part of the box body (1), and the motor (5) and the air pump (12) are respectively connected to the controller (19).

2. A dust removal device for cement production according to claim 1, characterized in that: The side of the box body (1) is connected to a U-shaped push rod, and the bottom of the box body (1) is connected to four symmetrical self-locking universal wheels via bolts.

3. A dust removal device for cement production according to claim 1, characterized in that: The support frame (2) is respectively located on both sides of the dust removal cylinder (3); the interior of the dust removal cylinder (3) is rotatably connected to the output end of the motor (5) via a sealed bearing; the side of the dust removal cylinder (3) is rotatably connected to one end of the rotating shaft (6) via a sealed bearing.

4. A dust removal device for cement production according to claim 1, characterized in that: The air inlet pipe (4) is provided with threads on the outside, and the air inlet pipe (4) is threadedly connected to the threaded pipe (16) via the threads. The air inlet pipe (4) and the air outlet pipe (11) are respectively located at two ends of the dust removal cylinder (3), and one end of the air outlet pipe (11) extends into the interior of the box body (1) and is connected to the air pump (12).

5. A dust removal device for cement production according to claim 1, characterized in that: The filter plate (7) is circular, there are two filter plates (7), the filter plate (7) is located above the integrated bucket (9), and the side surface of the filter plate (7) is in contact with the brush plate (8).

6. A dust removal device for cement production according to claim 1, characterized in that: The integrated bucket (9) is located at the bottom of the dust removal cylinder (3), and the integrated bucket (9) is tilted downward from the edge to the center. The integrated bucket (9) is connected to a discharge pipe (10), and one end of the discharge pipe (10) is tilted downward, and one end of the discharge pipe (10) is threadedly connected to a sealing cover.

7. A dust removal device for cement production according to claim 1, characterized in that: The filter screen (13) is connected to the output end of the air pump (12) via a connecting pipe. The filter screen (13) is located above the exhaust holes (15). The exhaust holes (15) are evenly distributed in a linear array on the side of the box body (1).