Dust remover for epoxy resin production
By introducing venturi pipes and sealing components into the dust collector, combined with the bag and scraper structure, the problems of low dust removal efficiency and insufficient sealing in the prior art are solved, efficient dust removal and rapid replacement are achieved, and the stability of the equipment is improved and productivity.
Patent Information
- Application Number
- CN202420942793.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing pulse dust collectors are inefficient when removing deep dust particles inside the bag and are insufficiently sealed, which increases maintenance workload and cumbersome filter replacement process, which affects production efficiency.
A dust collector including venturi pipe, cloth bag, outer rod, slip ring, scraper and sealing assembly is designed. The airflow guidance is enhanced by using venturi pipes. The scraper outside the cloth bag is regularly removed from dust, and the sealing assembly is passed through adjustment pipes and springs. Achieving one-way sealing, the filter replacement assembly is quickly replaced by exhaust pipes and spring structures.
It improves dust removal efficiency, enhances sealing, simplifies the filter replacement process, reduces the labor intensity and equipment downtime of maintenance personnel, and improves production efficiency.
Smart Images

Figure CN222239365U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust collectors, and more specifically, to a dust collector used in the production of epoxy resin. Background Art
[0002] In the existing technology, the existing pulse dust collector mainly injects high-pressure air into the bag, and uses the instantaneous expansion and vibration of the air to impact the bag, so that the dust particles attached to the surface of the bag fall off and achieve cleaning. However, this cleaning method has certain limitations. Although the injection of high-pressure air can make the bag expand instantly, the removal effect is not ideal for dust particles deep inside the bag, especially those dusts that are tightly adhered or embedded in the cloth fibers. In addition, the repeated expansion and vibration process may also cause certain damage to the bag material and shorten its service life.
[0003] Secondly, the sealing problem of existing pulse dust collectors is also a defect that cannot be ignored. Since the one-way sealing requirement is not fully considered during the design and manufacturing process of the equipment, external dust may enter the equipment through the exhaust pipe or other gaps without exhausting the gas. This will not only affect the dust removal effect, but may also cause blockage of the filtration system, increase the workload of maintenance and cleaning, and thus affect the operating efficiency and stability of the entire equipment.
[0004] Furthermore, regarding the replacement of filters, the traditional pulse dust collector is not designed to provide an easy and quick replacement method. As the use time increases, the filters will be worn or clogged due to long-term dust filtering, and need to be replaced regularly to maintain good filtering performance. However, the existing replacement process is cumbersome and complicated, which not only consumes a lot of time and labor, but also increases the downtime of the production process, which has a negative impact on production efficiency. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the problems existing in the prior art, the utility model provides a dust collector for epoxy resin production to solve the technical problem that the existing pulse dust collector mentioned in the background technology completes dust cleaning by injecting air into the inside of the bag to make it expand and vibrate instantaneously during use, but its cleaning efficiency is low.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust collector for epoxy resin production, comprising a box body, a dust removal assembly is arranged inside the box body, the dust removal assembly comprises a venturi tube, a cloth bag, an outer rod, a slip ring, a connecting rod, a scraper and an air outlet pipe, the venturi tube is fixedly installed inside the box body, the cloth bag is sleeved on the outside of the venturi riser, the outer rod is annularly distributed on the outside of the cloth bag, the slip ring is slidably connected to the outer rod, the number of the slip rings is two, the connecting rod is installed between the slip rings, the scraper is arranged on the inner side of the slip ring, the air outlet pipe is connected to one side of the box body, a sealing assembly is arranged on the air outlet pipe, the sealing assembly comprises an adjusting tube, a threaded sleeve and a sliding rod, the adjusting tube is connected to the air outlet pipe, the threaded sleeve is threadedly connected to one end of the adjusting tube, and the sliding rod is slidably connected to the inner side of the threaded sleeve.
[0009] The utility model is further configured as follows: a leak plate is provided inside the box body, an electric push rod is fixedly installed on the leak plate, reinforcement rods are fixedly installed at both ends of the electric push rod, and the reinforcement rods are fixedly installed on the leak plate, so that the dust removal process is completed through the coordinated use of various components.
[0010] The utility model is further configured such that a connecting pipe is provided on the top of the box body, an electromagnetic pulse valve is provided on the connecting pipe, and a gas storage bag is provided at one end of the connecting pipe, so that the gas input process is completed through the coordinated use of various components.
[0011] The utility model is further configured that an air inlet pipe is provided on one side of the box body, and a ash hopper is provided on the bottom of the box body, so that the dust removal process is further completed through the coordinated use of various components.
[0012] The utility model is further configured such that a push block is connected to the bottom of the sliding rod, the push block fits with one end of the adjusting tube, and a push spring is connected between the push block and the threaded sleeve, so that the one-way sealing process is completed through the coordinated use of various components.
[0013] The utility model is further configured such that a replacement component is provided on the outside of the regulating tube, and the replacement component includes an exhaust pipe, a fixing plate and a filter. The exhaust pipe is provided on the outside of the regulating tube, the fixing plate is installed on the exhaust pipe, and the filter is slidably connected to the inside of the exhaust pipe. Through the coordinated use of various components, the filter can be quickly replaced.
[0014] The utility model is further configured such that a fixing rod is slidably connected to the fixing plate, the fixing rod is inserted into the filter plate, a tensioning spring is sleeved on the outer side of the fixing rod, a movable plate is slidably connected to the fixing rod, and there are two movable plates. The coordinated use of various components facilitates the rapid replacement process of the filter plate.
[0015] The utility model is further configured such that a moving rod is provided between the moving plates in a sliding connection, limiting blocks are provided at both ends of the moving rod, and a compression spring is provided between the limiting block and the moving plate, so that the movement restriction process of the moving plate is completed through the coordinated use of various components.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a dust collector for epoxy resin production, which has the following beneficial effects:
[0018] 1. The dust removal assembly consists of a venturi tube, a bag, an outer rod, a slip ring, a connecting rod, a scraper and an exhaust pipe. The innovative use of the combination of the venturi tube and the bag achieves efficient dust removal. The setting of the venturi tube enhances the guidance and speed of the airflow, so that the dust particles entering the bag are effectively captured on the surface of the bag. The scraper mechanism outside the bag can regularly remove dust from the surface of the bag to prevent dust accumulation from affecting the dust removal efficiency, ensuring long-term stable operating performance.
[0019] 2. The sealing assembly includes an adjusting tube, a threaded sleeve and a sliding rod. The specially designed abutment block and abutment spring can automatically adjust the sealing state of the outlet pipe under different working conditions. This design greatly enhances the sealing performance of the equipment in the non-exhaust state, effectively prevents the reverse entry of external dust, protects the internal cleanliness of the dust removal system, and improves the reliability and stability of the entire dust removal system.
[0020] 3. The replacement component solves the problem of the cumbersome process of filter replacement. Through the design of the exhaust pipe, fixed plate and filter, combined with the fixed rod, tension spring, movable plate and compression spring and other structures, the filter can be quickly disassembled and replaced. This design not only greatly reduces the labor intensity of maintenance personnel when replacing filters, but also shortens the downtime of equipment and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of a dust collector used in epoxy resin production in the utility model;
[0022] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;
[0023] Figure 3 It is a schematic diagram of the structure of the cross-section in the utility model;
[0024] Figure 4 It is a schematic diagram of a partial structure of the utility model in cross section;
[0025] Figure 5 It is a structural schematic diagram of the sealing component in the utility model;
[0026] Figure 6 It is a schematic diagram of the enlarged structure of A in the utility model;
[0027] Figure 7 It is a schematic cross-sectional structural diagram of the sealing component in the utility model.
[0028] In the figure: 1. box body; 2. venturi tube; 3. cloth bag; 4. outer rod; 5. slip ring; 6. connecting rod; 7. scraper; 8. outlet pipe; 9. adjusting pipe; 10. threaded sleeve; 11. sliding rod; 12. leak plate; 13. electric push rod; 14. reinforcement rod; 15. connecting pipe; 16. electromagnetic pulse valve; 17. air storage bag; 18. air inlet pipe; 19. ash hopper; 20. moving block; 21. moving spring; 22. exhaust pipe; 23. fixed plate; 24. filter; 25. fixed rod; 26. tension spring; 27. moving plate; 28. moving rod; 29. limiting block; 30. compression spring. DETAILED DESCRIPTION
[0029] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0030] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0031] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0032] See also Figure 1-7 A dust collector for epoxy resin production comprises a box body 1, a dust removal assembly is arranged inside the box body 1, the dust removal assembly comprises a venturi tube 2, a cloth bag 3, an outer rod 4, a slip ring 5, a connecting rod 6, a scraper 7 and an air outlet pipe 8, the venturi tube 2 is fixedly installed inside the box body 1, the cloth bag 3 is sleeved on the outside of the venturi tube 2, the outer rod 4 is annularly distributed on the outside of the cloth bag 3, the slip ring 5 is slidably connected to the outer rod 4, the number of the slip rings 5 is two, the connecting rod 6 is arranged between the slip rings 5, the scraper 7 is arranged on the inner side of the slip ring 5, the air outlet pipe 8 is connected to one side of the box body 1, and a sealing assembly is arranged on the air outlet pipe 8, the sealing assembly comprises an adjusting tube 9, a threaded sleeve 10 and a sliding rod 11, the adjusting tube 9 is connected to the air outlet pipe 8, the threaded sleeve 10 is threadedly connected to one end of the adjusting tube 9, and the sliding rod 11 is slidably connected to the inner side of the threaded sleeve 10.
[0033] A leak plate 12 is provided inside the box body 1 , and an electric push rod 13 is fixedly installed on the leak plate 12 . Reinforcement rods 14 are fixedly installed at both ends of the electric push rod 13 , and the reinforcement rods 14 are fixedly installed on the leak plate 12 .
[0034] A connecting pipe 15 is provided on the top of the box body 1 , an electromagnetic pulse valve 16 is provided on the connecting pipe 15 , and an air storage bag 17 is provided at one end of the connecting pipe 15 .
[0035] An air inlet pipe 18 is provided on one side of the box body 1 , and an ash hopper 19 is provided at the bottom of the box body 1 .
[0036] A push block 20 is connected to the bottom of the sliding rod 11 . The push block 20 fits with one end of the adjusting tube 9 . A push spring 21 is connected between the push block 20 and the threaded sleeve 10 .
[0037] In this embodiment, when the device is used, gas is manually injected into the box body 1 along the air inlet pipe 18, the gas will move upward along the venturi tube 2, and the cloth bag 3 sleeved on the outside thereof will filter out the dust. When the dust needs to be processed, the electric push rod 13 is manually started to drive the connecting rod 6 at the output end to move. During the movement, the slip ring 5 is driven to slide along the outer rod 4, and cooperates with the scraper 7 set on the inner side of the slide rod to scrape off the dust filtered out of the outside of the cloth bag 3, so that it falls on the leak plate 12 inside the box body 1, and finally discharged along the ash hopper 19. The gas storage bag 17 is manually used and the electromagnetic pulse valve 16 is opened, so that the gas is discharged along the connecting rod 6. The connecting pipe 15 is sent into the interior of the box body 1, and finally, it is discharged along the outlet pipe 8. After the gas discharged from the outlet pipe 8 reaches the moving pressure, it will push the abutting block 20, compress the abutting spring 21, and make the sliding rod 11 slide inside the threaded sleeve 10. After the abutting block 20 is completely abutted, the gas flows into the inside of the regulating pipe 9, and finally is discharged along the exhaust pipes 22 on both sides. When no gas is discharged, the pressure on the abutting block 20 is insufficient. At this time, under the elastic action of the abutting spring 21, the abutting block 20 is restored to its initial position, so that it is in the sealing process again, so that the inside of the box body 1 will not be entered by internal dust from the side of the regulating pipe 9.
[0038] See also Figure 5-6 As an implementation method of a dust collector for epoxy resin production with a replacement component: a replacement component is arranged on the outside of the regulating pipe 9, and the replacement component includes an exhaust pipe 22, a fixing plate 23 and a filter 24. The exhaust pipe 22 is arranged on the outside of the regulating pipe 9, the fixing plate 23 is installed on the exhaust pipe 22, and the filter 24 is slidably connected to the inside of the exhaust pipe 22.
[0039] A fixing rod 25 is slidably connected to the fixing plate 23 , and the fixing rod 25 is inserted into the filter plate 24 . A tension spring 26 is sleeved on the outer side of the fixing rod 25 . A moving plate 27 is slidably connected to the fixing rod 25 , and there are two moving plates 27 .
[0040] A moving rod 28 is slidably connected between the moving plates 27 , and limiting blocks 29 are provided at both ends of the moving rod 28 . A compression spring 30 is provided between the limiting block 29 and the moving plates 27 .
[0041] More specifically, when the filtered gas is finally discharged from the exhaust pipe 22 along the regulating tube 9, it will pass through the filter 24. The filter 24 plays a filtering role for the gas. After the filter 24 has been used for a period of time, when it needs to be replaced, the movable plate 27 is manually pressed to make it move along the movable rod 28. At this time, with the cooperation of the limiting block 29, the compression spring 30 is compressed. At this time, the movable plate 27 drives the fixed rod 25 to move. At this time, the tensioning spring 26 is compressed, so that the fixed rod 25 releases the restriction process on the filter 24. At this time, the filter 24 is taken out of the exhaust pipe 22, and then a new filter 24 is placed inside the exhaust pipe 22. At this time, the movable plate 27 is loosened, so that under the action of the compression spring 30, the fixed rod 25 is driven to move on the fixed plate 23, so that it moves to the initial position, and the new filter 24 is fixed.
[0042] In summary, when the overall equipment is in use or running: when the device is in use, the gas is manually injected into the box body 1 along the air inlet pipe 18, the gas will move upward along the venturi tube 2, and the cloth bag 3 sleeved on the outside thereof will filter out the dust. When the dust needs to be processed, the electric push rod 13 is manually started to drive the connecting rod 6 at the output end to move. During the movement, the slip ring 5 is driven to slide along the outer rod 4, and cooperates with the scraper 7 arranged on the inner side of the slide rod to scrape the dust filtered out of the outside of the cloth bag 3, so that it falls on the leak plate 12 inside the box body 1, and finally discharged along the ash hopper 19. The gas storage bag 17 is manually used and the electromagnetic pulse valve 16 is opened to filter out the gas. The gas is sent into the interior of the box body 1 along the connecting pipe 15, and finally, it is discharged along the outlet pipe 8. After the gas discharged from the outlet pipe 8 reaches the moving pressure, it will push the abutting block 20, compress the abutting spring 21, and make the sliding rod 11 slide inside the threaded sleeve 10. After the abutting block 20 is completely abutted, the gas flows into the inside of the regulating pipe 9, and finally is discharged along the exhaust pipes 22 on both sides. When no gas is discharged, the pressure on the abutting block 20 is insufficient. At this time, under the elastic action of the abutting spring 21, the abutting block 20 is restored to its initial position, so that it is in the sealing process again, so that the inside of the box body 1 will not be entered by internal dust from the side of the regulating pipe 9.
[0043] When the filtered gas is finally discharged from the exhaust pipe 22 along the regulating pipe 9, it will pass through the filter 24. The filter 24 plays a filtering role for the gas. After the filter 24 has been used for a period of time, when it needs to be replaced, the movable plate 27 is manually pressed to make it move along the movable rod 28. At this time, with the cooperation of the limiting block 29, the compression spring 30 is compressed. At this time, the movable plate 27 drives the fixed rod 25 to move. At this time, the tensioning spring 26 is compressed, so that the fixed rod 25 releases the restriction process on the filter 24. At this time, the filter 24 is taken out of the exhaust pipe 22, and then a new filter 24 is placed inside the exhaust pipe 22. At this time, the movable plate 27 is loosened, so that under the action of the compression spring 30, the fixed rod 25 is driven to move on the fixed plate 23, so that it moves to the initial position, and the new filter 24 is fixed.
[0044] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A dust collector for epoxy resin production, comprising a housing (1), characterized in that: A dust removal assembly is arranged inside the box (1), and the dust removal assembly comprises a venturi tube (2), a cloth bag (3), an outer rod (4), a slip ring (5), a connecting rod (6), a scraper (7) and an air outlet pipe (8). The venturi tube (2) is fixedly installed inside the box (1), the cloth bag (3) is sleeved on the outside of the venturi tube (2), the outer rod (4) is annularly distributed on the outside of the cloth bag (3), the slip ring (5) is slidably connected to the outer rod (4), the number of the slip rings (5) is two, and the connecting rod (6) is 1. The rod (6) is installed between the slip rings (5), the scraper (7) is arranged on the inner side of the slip ring (5), the air outlet pipe (8) is connected to one side of the box body (1), and a sealing component is arranged on the air outlet pipe (8), and the sealing component comprises an adjusting pipe (9), a threaded sleeve (10) and a sliding rod (11), the adjusting pipe (9) is connected to the air outlet pipe (8), the threaded sleeve (10) is threadedly connected to one end of the adjusting pipe (9), and the sliding rod (11) is slidably connected to the inner side of the threaded sleeve (10).
2. A dust collector for epoxy resin production according to claim 1, characterized in that: A leak plate (12) is provided inside the box body (1), an electric push rod (13) is fixedly mounted on the leak plate (12), reinforcement rods (14) are fixedly mounted at both ends of the electric push rod (13), and the reinforcement rods (14) are fixedly mounted on the leak plate (12).
3. A dust collector for epoxy resin production according to claim 2, characterized in that: A connecting pipe (15) is provided on the top of the box body (1), an electromagnetic pulse valve (16) is provided on the connecting pipe (15), and an air storage bag (17) is provided at one end of the connecting pipe (15).
4. A dust collector for epoxy resin production according to claim 3, characterized in that: An air inlet pipe (18) is provided on one side of the box body (1), and an ash hopper (19) is provided at the bottom of the box body (1).
5. A dust collector for epoxy resin production according to claim 4, characterized in that: A stop block (20) is connected to the bottom of the sliding rod (11), the stop block (20) is in contact with one end of the adjusting tube (9), and a stop spring (21) is connected between the stop block (20) and the threaded sleeve (10).
6. A dust collector for epoxy resin production according to any one of claims 1 to 5, characterized in that: A replacement component is arranged on the outside of the regulating pipe (9), and the replacement component comprises an exhaust pipe (22), a fixing plate (23) and a filter (24); the exhaust pipe (22) is arranged on the outside of the regulating pipe (9), the fixing plate (23) is mounted on the exhaust pipe (22), and the filter (24) is slidably connected to the inside of the exhaust pipe (22).
7. A dust collector for epoxy resin production according to claim 6, characterized in that: A fixing rod (25) is slidably connected to the fixing plate (23), the fixing rod (25) is inserted into the filter plate (24), a tensioning spring (26) is sleeved on the outer side of the fixing rod (25), and a moving plate (27) is slidably connected to the fixing rod (25), and there are two moving plates (27).
8. A dust collector for epoxy resin production according to claim 7, characterized in that: A moving rod (28) is slidably connected between the moving plates (27), limiting blocks (29) are provided at both ends of the moving rod (28), and a compression spring (30) is provided between the limiting block (29) and the moving plate (27).
