Dual-core efficient energy-saving drying machine with front cooler structure
By introducing a pre-cooler structure into the suction dryer, using the combination of conduit, distribution tube, thermal plate and fan, the problem of the air temperature of the micro-heat module suction dryer has not been reduced, and more efficient suction drying performance and More stable operation.
Patent Information
- Application Number
- CN202420734044.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The existing micro-thermal module suction dryers lack a pre-cooling structure, which causes the air temperature to not decrease when entering the suction dryer, affecting the performance and efficiency of the suction dryer.
A dual-core high-efficiency energy-saving suction dryer with a pre-cooler structure is designed, including a chassis, precision filter, cooling assembly, hood, soda separator and micro-thermal adsorption dryer, through conduits, distribution tubes, and thermal conduction plates Combined with a fan, it realizes efficient conduction and exchange of gas heat and reduces air temperature.
It effectively reduces the inlet temperature of the suction dryer, improves the operating performance and efficiency of the suction dryer under harsh working conditions, and ensures the energy saving and environmental protection of the equipment.
Smart Images

Figure CN222239550U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dehydrators, in particular to a dual-core high-efficiency energy-saving dehydrator with a front cooler structure. Background Art
[0002] A dryer is a device used to remove moisture from the air. It is often used in industrial production and manufacturing processes. Its main function is to remove moisture from humid air after processing to ensure the dryness of the equipment and workpiece surface, thereby improving production efficiency and product quality.
[0003] The Chinese utility model patent announcement number: CN 218590120 U discloses: a micro-heat module dryer. The micro-heat module dryer solves the problem that the gas tank itself is relatively high and extremely unstable when the existing micro-heat module dryer is in use, so if it is not careful during transportation, it is easy to tip over and cause damage to the dryer body. When it needs to be transported, the limit block is rotated, and the block is rotated to a suitable angle at the same time, and the block is separated from the limit column. The rectangular plate and the dryer body are rotated to a suitable angle through the rotating shaft, and fit with the rubber pad, so that it is avoided that it is easy to tip over and cause damage to the dryer body if it is not careful during transportation, and the work efficiency is improved. At the same time, the rubber pad is set to avoid the dryer body from being bumped during transportation, and the actual use effect is improved. However, the micro-heat module dryer does not have a front cooling structure, which cannot help reduce the temperature of the air entering the dryer, affecting the performance and efficiency of the dryer. Summary of the invention
[0004] The technical problem to be solved by the utility model is to provide a dual-core high-efficiency energy-saving dryer with a front-cooler structure, which can effectively solve the problems of the micro-heat module dryer in the prior art, which has no front-cooling structure and cannot help reduce the temperature of the air entering the dryer, thus affecting the performance and efficiency of the dryer.
[0005] The technical solution adopted by the utility model is: a dual-core high-efficiency energy-saving desiccant with a pre-cooler structure, comprising a base frame, the upper end of the base frame is fixedly connected to a precision filter 1, the front end of the precision filter 1 is fixedly connected to a cooling component, an organic cover is arranged on the outer side of the cooling component, the right side of the cooling component is fixedly connected to a steam-water separator, the rear end of the steam-water separator is fixedly connected to a precision filter 2, the upper end of the base frame is fixedly connected to a micro-heat adsorption dryer 1 and a micro-heat adsorption dryer 2, and the upper end of the base frame is fixedly connected to a precision filter 3.
[0006] Preferably, the cooling assembly comprises a first conduit, a distribution pipe, a heat conducting plate, a fan and a second conduit, the right end of the first conduit is fixedly connected to the distribution pipe, the outer side of the distribution pipe is fixedly connected to the heat conducting plate, the front end of the heat conducting plate is fixedly connected to the fan, and the right side of the distribution pipe is fixedly connected to the second conduit;
[0007] The machine cover comprises an outer shell cover, a ventilation hole and a circular hole. The rear end of the outer shell cover is provided with the ventilation hole, and the front end of the outer shell cover is provided with the circular hole.
[0008] Through the above technical solution, a cooling component is set up. The front cooling component has a low requirement for the inlet temperature of a single dryer. It can also operate normally under more severe working conditions. A machine cover is set up to provide protection for the cooling component.
[0009] Preferably, the circular hole is compatible with the fan, and the heat conducting plate is made of copper.
[0010] Through the above technical solution, a heat conduction plate is set up, and the gas flows from one branch of the conduit into the distribution pipe, which increases the contact area between the gas and the outside world. The gas heat is transferred to the distribution pipe through heat conduction, and then transferred to the heat conduction plate. The fan is started to generate airflow, and an air duct is formed between the ventilation hole and the circular hole, which accelerates the air flow rate and performs efficient heat exchange, so that the gas temperature drops to the required temperature at the inlet of the dryer, which is more practical.
[0011] Preferably, the precision filter 2 is interconnected with the micro-thermal adsorption dryer 1 through a pipeline, and the precision filter 3 is interconnected with both the micro-thermal adsorption dryer 1 and the micro-thermal adsorption dryer 2 through a pipeline.
[0012] Through the above technical solution, micro-heat adsorption dryer 1 and micro-heat adsorption dryer 2 are set up, and the dual-core drying efficiency is higher.
[0013] Preferably, the structures of the precision filter 1, precision filter 2 and precision filter 3 are the same, and the structures of the micro-thermal adsorption dryer 1 and micro-thermal adsorption dryer 2 are the same.
[0014] Through the above technical solution, precision filter one, precision filter two and precision filter three are set up, and the three precision filters cooperate with each other to ensure the filtering effect.
[0015] Preferably, the conduit 1 is fixedly connected to the precision filter 1 through a pipeline, and the conduit 2 is fixedly connected to the steam-water separator through a pipeline.
[0016] Through the above technical solution, a steam-water separator is set up. The steam-water separator adopts mechanical separation and filtration separation. The two are organically combined to adapt to load changes and stabilize the requirements of gas-liquid quality. The gas-liquid quality always maintains dust 3u, oil 5ppm, and separated water 99%.
[0017] Compared with the prior art, the utility model provides a dual-core high-efficiency energy-saving desiccant with a front cooler structure, which has the following beneficial effects:
[0018] 1. The dual-core high-efficiency energy-saving dryer with a front cooler structure is provided with a cooling component. The front cooling component has a low requirement for the inlet temperature of a single dryer, and can operate normally under even worse working conditions. The hood provides protection for the cooling component. The gas flows from the conduit into the distribution pipe, which increases the contact area between the gas and the outside world. The gas heat is transferred to the distribution pipe through heat conduction, and then to the heat conduction plate. The fan is started to generate airflow, and an air duct is formed between the ventilation hole and the circular hole, which accelerates the air flow rate and performs efficient heat exchange, so that the gas temperature drops to the required temperature at the inlet of the dryer. It is more energy-saving, environmentally friendly and practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;
[0020] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 2 ;
[0021] Figure 3 The three-dimensional structure of the utility model is shown in FIG. Figure 3 ;
[0022] Figure 4 The three-dimensional structure of the utility model is shown in FIG. Figure 4 ;
[0023] Figure 5 It is a schematic diagram of the disassembled structure of the hood and cooling assembly of the utility model.
[0024] Among them: 1. Base frame; 2. Precision filter 1; 3. Cooling assembly; 301. Conduit 1; 302. Distribution pipe; 303. Heat transfer plate; 304. Fan; 305. Conduit 2; 4. Machine cover; 401. Outer shell cover; 402. Ventilation hole; 403. Round hole; 5. Steam-water separator; 6. Precision filter 2; 7. Micro-heat adsorption dryer 1; 8. Micro-heat adsorption dryer 2; 9. Precision filter 3. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Embodiment 1: Figure 1-5 As shown, the utility model provides a dual-core high-efficiency energy-saving desiccant with a pre-cooler structure, comprising a base frame 1, the upper end of the base frame 1 is fixedly connected to a precision filter 2, the front end of the precision filter 2 is fixedly connected to a cooling component 3, a hood 4 is arranged on the outer side of the cooling component 3, the right side of the cooling component 3 is fixedly connected to a steam-water separator 5, the rear end of the steam-water separator 5 is fixedly connected to a precision filter 2 6, the upper end of the base frame 1 is fixedly connected to a micro-heat adsorption dryer 1 7 and a micro-heat adsorption dryer 2 8, and the upper end of the base frame 1 is fixedly connected to a precision filter 3 9.
[0027] Specifically, the cooling assembly 3 includes a conduit 1 301, a distribution pipe 302, a heat conducting plate 303, a fan 304 and a conduit 2 305. The right end of the conduit 1 301 is fixedly connected to the distribution pipe 302, the outer side of the distribution pipe 302 is fixedly connected to the heat conducting plate 303, the front end of the heat conducting plate 303 is fixedly connected to the fan 304, and the right side of the distribution pipe 302 is fixedly connected to the conduit 2 305. The advantage is that the cooling assembly 3 is provided, and the problem of low inlet temperature requirement of a single desiccant machine of the front cooling assembly 3 can be solved, and it can operate normally even in worse working conditions.
[0028] Specifically, the cover 4 includes an outer shell 401, a vent 402 and a circular hole 403. The rear end of the outer shell 401 is provided with the vent 402, and the front end of the outer shell 401 is provided with the circular hole 403. The advantage is that the cover 4 provides a protective effect for the cooling assembly 3.
[0029] Specifically, the circular hole 403 is matched with the fan 304, and the heat conducting plate 303 is made of copper. The advantage is that the heat conducting plate 303 is provided, and the gas is diverted from the conduit 1 301 into the distribution pipe 302, which increases the contact area between the gas and the outside world. The heat of the gas is transferred to the distribution pipe 302 through heat conduction, and then transferred to the heat conducting plate 303. The fan 304 is started to generate airflow, and an air duct is formed between the ventilation hole 402 and the circular hole 403, which accelerates the air flow rate, performs efficient heat exchange, and reduces the gas temperature to the required temperature at the inlet of the dryer, which is more practical.
[0030] Embodiment 2: Figure 2-5 As shown, as an improvement to the previous embodiment.
[0031] Specifically, the precision filter 2 6 is interconnected with the micro-thermal adsorption dryer 1 7 through a pipeline, and the precision filter 3 9 is interconnected with the micro-thermal adsorption dryer 1 7 and the micro-thermal adsorption dryer 2 8 through a pipeline. The advantage is that the micro-thermal adsorption dryer 1 7 and the micro-thermal adsorption dryer 2 8 are set, and the dual-core drying efficiency is higher.
[0032] Specifically, the structures of precision filter 1 2, precision filter 2 6 and precision filter 3 9 are the same, and the structures of micro-heat adsorption dryer 1 7 and micro-heat adsorption dryer 2 8 are the same. The advantage is that precision filter 1 2, precision filter 2 6 and precision filter 3 9 are set, and the three precision filters cooperate to ensure the filtering effect.
[0033] Specifically, the conduit 1 301 is fixedly connected to the precision filter 1 2 through a pipeline, and the conduit 2 305 is fixedly connected to the steam-water separator 5 through a pipeline. The advantage is that the steam-water separator 5 is provided, and the steam-water separator 5 adopts mechanical separation and filtration separation, and the two are organically combined to adapt to the requirements of load changes and stable gas-liquid quality. The gas-liquid quality always maintains dust 3u, oil 5ppm, and separated water 99%.
[0034] Working principle: When in use, the gas is diverted from the conduit 301 into the distribution pipe 302, which increases the contact area between the gas and the outside world. The gas heat is transferred to the distribution pipe 302 through heat conduction, and then transferred to the heat conduction plate 303. The fan 304 is started to generate airflow, and an air duct is formed between the ventilation hole 402 and the circular hole 403, which accelerates the air flow rate and performs efficient heat exchange, so that the gas temperature drops to the required temperature at the dryer inlet. The front cooling component 3 solves the problem of low inlet temperature requirement for a single dryer, and can operate normally under even worse working conditions.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dual-core high-efficiency energy-saving desiccant with a front cooler structure, comprising a base frame (1), characterized in that: The upper end of the base frame (1) is fixedly connected to a precision filter one (2), the front end of the precision filter one (2) is fixedly connected to a cooling assembly (3), a hood (4) is provided on the outer side of the cooling assembly (3), the right side of the cooling assembly (3) is fixedly connected to a steam-water separator (5), the rear end of the steam-water separator (5) is fixedly connected to a precision filter two (6), the upper end of the base frame (1) is fixedly connected to a micro-heat adsorption dryer one (7) and a micro-heat adsorption dryer two (8), and the upper end of the base frame (1) is fixedly connected to a precision filter three (9).
2. A dual-core high-efficiency energy-saving desiccant dryer with a pre-cooler structure according to claim 1, characterized in that: The cooling assembly (3) comprises a conduit 1 (301), a distribution pipe (302), a heat conducting plate (303), a fan (304) and a conduit 2 (305); the right end of the conduit 1 (301) is fixedly connected to the distribution pipe (302), the outer side of the distribution pipe (302) is fixedly connected to the heat conducting plate (303), the front end of the heat conducting plate (303) is fixedly connected to the fan (304), and the right side of the distribution pipe (302) is fixedly connected to the conduit 2 (305); The hood (4) comprises an outer shell (401), a ventilation hole (402) and a circular hole (403); the rear end of the outer shell (401) is provided with a ventilation hole (402), and the front end of the outer shell (401) is provided with a circular hole (403).
3. The dual-core high-efficiency energy-saving desiccant dryer with a precooler structure according to claim 2, characterized in that: The circular hole (403) is compatible with the fan (304), and the heat conducting plate (303) is made of copper.
4. The dual-core high-efficiency energy-saving desiccant dryer with a precooler structure according to claim 1, characterized in that: The precision filter 2 (6) is interconnected with the micro-thermal adsorption dryer 1 (7) through a pipeline, and the precision filter 3 (9) is interconnected with both the micro-thermal adsorption dryer 1 (7) and the micro-thermal adsorption dryer 2 (8) through a pipeline.
5. The dual-core high-efficiency energy-saving desiccant dryer with a precooler structure according to claim 1, characterized in that: The precision filter 1 (2), precision filter 2 (6) and precision filter 3 (9) have the same structure, and the micro-heat adsorption dryer 1 (7) has the same structure as the micro-heat adsorption dryer 2 (8).
6. The dual-core high-efficiency energy-saving desiccant dryer with a precooler structure according to claim 2, characterized in that: The conduit one (301) is fixedly connected to the precision filter one (2) through a pipeline, and the conduit two (305) is fixedly connected to the steam-water separator (5) through a pipeline.