Emulsifiable concentrate type pesticide shearing and emulsifying device
By setting up a backcut emulsification assembly and a driving mechanism in the emulsification device, the rotation of the shear blades in the opposite direction is solved, and the problem of poor shear emulsification effect caused by the same rotation direction of the existing emulsification device is improved, and the emulsification effect of pesticides and the device are improved. Practicality.
Patent Information
- Application Number
- CN202420898162.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing emulsification devices have the same rotation direction under the action of the motor, resulting in limited shear emulsification effect and it is difficult to achieve efficient pesticide emulsification.
The backcut emulsification assembly is provided at the bottom of the emulsification tank cover, and the drive mechanism is used to drive the shear blades to rotate rapidly in the opposite direction, and the lifting and lowering of the backcut emulsification assembly is achieved through the cooperation of the lifting and lowering of the backcut emulsification assembly, which is convenient for cleaning.
It improves the emulsification effect of pesticides and the practicality of the device, enhances the efficiency of shear emulsification, and simplifies the cleaning process.
Smart Images

Figure CN222239749U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsification, in particular to an emulsifiable concentrate type pesticide shearing emulsification device. Background Art
[0002] The shear emulsification device is to distribute one or more phases into another continuous phase efficiently, quickly and evenly, and the phases are usually insoluble in each other. Due to the high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy brought by the high-frequency mechanical effect, the material is subjected to strong mechanical and hydraulic shearing, centrifugal extrusion, liquid layer friction, impact tearing and turbulence in the narrow gap between the stator and the rotor, so that the immiscible solid phase, liquid phase and gas phase are instantly and evenly dispersed and emulsified under the joint action of the corresponding mature technology and appropriate additives. After high-frequency reciprocating, a stable high-quality product is finally obtained.
[0003] A Chinese patent with authorization announcement number CN211216207U discloses an emulsifying device, which injects pesticide raw materials into the lower chamber of the shell through a liquid inlet pipe, starts a second motor, and the second motor drives a stirring rod and a first stirring blade and a second stirring blade on the stirring rod to stir the pesticide.
[0004] However, the emulsification tank mentioned above performs shear emulsification on the pesticide by setting the first stirring blade and the second stirring blade in different directions. However, under the action of the motor, the two sets of rotating blades rotate in the same direction, resulting in limited shear emulsification effect. Utility Model Content
[0005] In view of the problems existing in the background technology, a shearing emulsification device for emulsifiable concentrate pesticides is proposed. By arranging a reverse cutting emulsification component at the bottom of the tank cover, a driving mechanism is used to drive the shear blades on the reverse cutting emulsification component to rotate rapidly in the opposite direction to shear the pesticide emulsion, thereby improving the emulsification effect of the pesticide; at the same time, the tank cover can drive the reverse cutting emulsification component to rise and fall through the cooperation of the lifting component and the manual mechanism, which is convenient for cleaning the reverse cutting emulsification component and improves the overall practicality.
[0006] The utility model provides an emulsifiable concentrate pesticide shearing emulsification device, comprising
[0007] A base, on which an emulsification tank is arranged, a tank cover is arranged on the top of the emulsification tank, and bending plates are arranged on both sides of the tank cover;
[0008] The reverse cutting emulsification component is arranged at the bottom of the tank cover and has a driving mechanism for reverse cutting emulsification of the emulsified pesticide;
[0009] A lifting assembly is disposed on the base, and has an emulsification position and a cleaning position, and is used to drive the tank cover and the reverse-cutting emulsification assembly to move upward synchronously; and
[0010] The manual mechanism is used to drive the lifting assembly to drive the tank cover to switch from the emulsifying position to the cleaning position.
[0011] Preferably, the reverse shear emulsification assembly includes a sleeve and an insert shaft, both of which are rotatably connected to the bottom of the tank cover via a bearing, the sleeve is located outside the insert shaft, and shear blades are provided on the outsides of the sleeve and the insert shaft.
[0012] Preferably, the driving mechanism includes a driving motor, a main bevel gear a and a slave bevel gear a, the driving motor is installed on the top of the tank cover, and its output end is connected to the plug shaft, a vertical plate is provided on one side of the bottom of the tank cover, a rotating shaft is rotatably provided on the vertical plate, and the main bevel gear a is provided at the end of the rotating shaft;
[0013] The plug shaft and the sleeve are both connected with slave bevel gears a which are arranged opposite to each other, and the two sets of slave bevel gears a are both meshed with the main bevel gear a.
[0014] Preferably, the lifting assembly comprises
[0015] The bending frames are provided in two groups and are installed on both sides of the top of the base;
[0016] A screw rod is rotatably disposed between the corresponding bending frame and the base, and is threadedly connected to the corresponding bending plate; and
[0017] The guide column is arranged between the corresponding bending frame and the base, and is slidably connected with the corresponding bending plate.
[0018] Preferably, the manual mechanism includes a connecting shaft, a main bevel gear b and a slave bevel gear b, a partition is provided on the inner side of the base, a connecting shaft passing through the base is rotatably provided on the partition, a handle is provided at the end of the connecting shaft, the main bevel gear b is provided on it, the bottom end of the screw rod passes through the base and is connected to the slave bevel gear b, and the slave bevel gear b is meshingly connected to the main bevel gear b.
[0019] Preferably, a feed hopper for feeding is provided on the tank cover, a discharge pipe passing through the base is provided at the bottom of the emulsification tank, and a valve is provided on the discharge pipe.
[0020] Through the above technical scheme, that is, the emulsification tank disclosed by the utility model, a reverse-cut emulsification component is arranged at the bottom of the tank cover, and a driving mechanism is used to drive the shear blades on the reverse-cut emulsification component to rotate rapidly in opposite directions to shear the pesticide emulsion, thereby improving the emulsification effect of the pesticide; at the same time, the tank cover can drive the reverse-cut emulsification component to rise and fall through the cooperation of the lifting component and the manual mechanism, which is convenient for adjusting the shearing height on the one hand, and convenient for cleaning the reverse-cut emulsification component on the other hand, thereby improving the overall practicality.
[0021] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the structure of an emulsifiable concentrate pesticide shear emulsification device of the utility model;
[0023] Figure 2 for Figure 1 A schematic diagram of the front view structure of
[0024] Figure 3 for Figure 1 Schematic diagram of the split structure.
[0025] Figure numerals: 1. base; 2. emulsifying tank; 3. tank cover; 4. bending plate; 5. sleeve; 6. plug shaft; 7. shear blade; 8. drive motor; 9. main bevel gear a; 10. slave bevel gear a; 11. vertical plate; 12. rotating shaft; 13. bending frame; 14. screw rod; 15. guide column; 16. connecting shaft; 17. main bevel gear b; 18. slave bevel gear b; 19. partition; 20. handle; 21. feed hopper; 22. discharge pipe. DETAILED DESCRIPTION
[0026] The specific implementation of the present disclosure is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described herein is only used to illustrate and explain the present disclosure, and is not used to limit the present disclosure.
[0027] Embodiment 1
[0028] like Figure 1-Figure 3 As shown, the utility model proposes an emulsifiable concentrate pesticide shearing emulsification device, comprising a base 1, a reverse cutting emulsification component, a lifting component and a manual mechanism. An emulsification tank 2 is arranged on the base 1, and a tank cover 3 is arranged on the top cover of the emulsification tank 2. Bending plates 4 are arranged on both sides of the tank cover 3. A reverse cutting emulsification component is arranged at the bottom of the tank cover 3, which has a driving mechanism for reverse cutting emulsification of the emulsified pesticide. A lifting component is arranged on the base 1, which has an emulsification position and a cleaning position, and is used to drive the tank cover 3 and the reverse cutting emulsification component to move upward synchronously. The manual mechanism is arranged in the base 1, and is used to drive the lifting component to drive the tank cover 3 to switch from the emulsification position to the cleaning position.
[0029] like Figure 3 As shown, the reverse cutting emulsification assembly includes a sleeve 5 and an insertion shaft 6, both of which are rotatably connected to the bottom of the tank cover 3 through bearings, the sleeve 5 is located on the outside of the insertion shaft 6, and shear blades 7 are provided on the outside of the sleeve 5 and the insertion shaft 6.
[0030] like Figure 3As shown, the driving mechanism includes a driving motor 8, a main bevel gear a9 and a slave bevel gear a10. The driving motor 8 is installed on the top of the tank cover 3, and its output end is connected to the plug shaft 6. A vertical plate 11 is provided on one side of the bottom of the tank cover 3, and a rotating shaft 12 is rotatably provided on the vertical plate 11. The main bevel gear a9 is arranged at the end of the rotating shaft 12; the plug shaft 6 and the sleeve 5 are both connected with the slave bevel gears a10 arranged opposite to each other, and the two sets of slave bevel gears a10 are meshed with the main bevel gear a9.
[0031] Among them, the driving motor 8 drives the plug-in shaft 6 and the main bevel gear a9 thereon to rotate in the positive direction, and the main bevel gear a9 is engaged with the slave bevel gear a10, so that the slave bevel gear a10 drives the main bevel gear a9 on the sleeve 5 to rotate in the opposite direction, thereby driving the shear blade 7 on the sleeve 5 and the shear blade 7 on the plug-in shaft 6 to rotate in the opposite direction.
[0032] like Figure 1 As shown, a feed hopper 21 for feeding is arranged on the tank cover 3, and a discharge pipe 22 passing through the base 1 is arranged at the bottom of the emulsification tank 2, and a valve is arranged on the discharge pipe 22.
[0033] Embodiment 2
[0034] like Figure 1-Figure 3 As shown, the utility model proposes an emulsifiable concentrate pesticide shearing and emulsifying device. Based on the above embodiments, this embodiment also discloses in detail the specific components of the lifting assembly and the manual mechanism, as well as the detailed connection method between the two.
[0035] like Figure 1 As shown, the lifting assembly includes
[0036] The bending frame 13 is provided with two groups, which are respectively installed on both sides of the top of the base 1;
[0037] A screw rod 14 is rotatably disposed between the corresponding bending frame 13 and the base 1 and is threadedly connected to the corresponding bending plate 4; and
[0038] The guide column 15 is disposed between the corresponding bending frame 13 and the base 1 , and is slidably connected to the corresponding bending plate 4 .
[0039] like Figure 3 As shown, the manual mechanism includes a connecting shaft 16, a main bevel gear b17 and a slave bevel gear b18. A partition 19 is provided on the inner side of the base 1, and the connecting shaft 16 passing through the base 1 is rotatably provided on the partition 19. A handle 20 is provided at the end of the connecting shaft 16, and the main bevel gear b17 is provided on it. The bottom end of the screw rod 14 passes through the base 1 and is connected to the slave bevel gear b18, and the slave bevel gear b18 is meshed and connected with the main bevel gear b17.
[0040] The connecting shaft 16 is rotated by the handle 20 , and the connecting shaft 16 drives the main bevel gear b17 to rotate, and the main bevel gear b17 meshes with the slave bevel gear b18 , thereby driving the screw rod 14 to rotate.
[0041] In summary, when the utility model is used, the pesticide to be sheared and emulsified is injected into the emulsification tank 2 through the feed hopper 21, and the drive motor 8 is started. The drive motor 8 drives the plug shaft 6 and the main bevel gear a9 thereon to rotate in the positive direction, and the main bevel gear a9 is meshed with the slave bevel gear a10, so that the slave bevel gear a10 drives the main bevel gear a9 on the sleeve 5 to rotate in the opposite direction, thereby driving the shear blade 7 on the sleeve 5 and the shear blade 7 on the plug shaft 6 to rotate in the opposite direction, thereby shearing and emulsifying the pesticide in the emulsification tank 2. After the emulsification is completed, the emulsification tank 2 is emulsified. Open the valve to discharge the material through the discharge pipe 22. When the reverse-cut emulsification component needs to be cleaned, the handle 20 is turned. The handle 20 drives the main bevel gear b17 to rotate through the connecting shaft 16. The main bevel gear b17 engages with the slave bevel gear b18, thereby driving the screw rod 14 to rotate. During the rotation of the screw rod 14, the tank cover 3 is driven by the bending plate 4 to move vertically upward under the limit of the guide column 15 until the tank cover 3 drives the reverse-cut emulsification component to be removed from the emulsification tank 2, so that it is convenient to clean the reverse-cut emulsification component, and the overall practicality is high.
[0042] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A shear emulsification device for emulsifiable concentrate pesticides, characterized in that: include A base (1) is provided with an emulsification tank (2), the top of the emulsification tank (2) is provided with a tank cover (3), and both sides of the tank cover (3) are provided with bending plates (4); A reverse cutting emulsification component is arranged at the bottom of the tank cover (3) and has a driving mechanism for reverse cutting emulsification of the emulsified pesticide; A lifting assembly is arranged on the base (1), and has an emulsification position and a cleaning position, and is used to drive the tank cover (3) and the reverse cutting emulsification assembly to move upward synchronously; as well as A manual mechanism, used for driving the lifting assembly to drive the tank cover (3) to switch from the emulsifying position to the cleaning position; The reverse cutting emulsification component comprises a sleeve (5) and an insertion shaft (6), the sleeve (5) and the insertion shaft (6) are both rotatably connected to the bottom of the tank cover (3) through a bearing, the sleeve (5) is located outside the insertion shaft (6), and the outsides of the sleeve (5) and the insertion shaft (6) are both provided with shear blades (7); the driving mechanism comprises a driving motor (8), a main bevel gear a (9) and a slave bevel gear a (10), the driving motor (8) is installed on the top of the tank cover (3), and its output end is connected to the insertion shaft (6), a vertical plate (11) is provided on one side of the bottom of the tank cover (3), a rotating shaft (12) is rotatably provided on the vertical plate (11), and the main bevel gear a (9) is provided at the end of the rotating shaft (12); The insertion shaft (6) and the sleeve (5) are both connected with slave bevel gears a (10) arranged opposite to each other, and the two sets of slave bevel gears a (10) are both meshed with the main bevel gear a (9).
2. The emulsifiable concentrate pesticide shear emulsification device according to claim 1, characterized in that: Lifting components include The bending frames (13) are provided in two groups and are respectively installed on both sides of the top of the base (1); A screw rod (14) is rotatably disposed between the corresponding bending frame (13) and the base (1), and is threadedly connected to the corresponding bending plate (4); and The guide column (15) is arranged between the corresponding bending frame (13) and the base (1), and is slidably connected to the corresponding bending plate (4).
3. The emulsifiable concentrate pesticide shearing emulsification device according to claim 2, characterized in that: The manual mechanism comprises a connecting shaft (16), a main bevel gear b (17) and a slave bevel gear b (18); a partition (19) is arranged inside the base (1); a connecting shaft (16) passing through the base (1) is rotatably arranged on the partition (19); a handle (20) is arranged at the end of the connecting shaft (16), and the main bevel gear b (17) is arranged on the handle; the bottom end of the screw rod (14) passes through the base (1) and is connected to the slave bevel gear b (18); the slave bevel gear b (18) is meshedly connected with the main bevel gear b (17).
4. The emulsifiable concentrate pesticide shear emulsification device according to claim 1, characterized in that: A feeding hopper (21) for feeding is arranged on the tank cover (3), and a discharge pipe (22) passing through the base (1) is arranged at the bottom of the emulsification tank (2), and a valve is arranged on the discharge pipe (22).