Novel total mixed ration machine

By cutting the coarse materials in the new fully mixed diet machine and mixing them with a reverse screw conveyor and guide plate, the problems of excessive fine and uneven mixing of coarse materials in traditional machines are solved, and more efficient nutrition distribution and feeding are achieved Effect.

CN222239982UActive Publication Date: 2024-12-27NINGXIA ZIHAO IND & TRADE CO LTD
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Patent Information

Application Number
CN202421018616.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-27
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

During the stirring process, traditional full-mix diet machines cause excessive fine coarse materials and uneven mixing, which affects nutritional distribution and feeding effect.

Method used

A new fully mixed diet machine was designed to cut the coarse material into a fixed length in the upper compartment, and a reverse screw conveyor was used to mix coarse material and fine material in the lower compartment, combining guide plates and saw blades to cut the material. and evenly spread, increase mixing efficiency, and reduce dust and add water evenly through the spray pipe.

Benefits of technology

It improves the uniformity of coarse materials and mixing uniformity, improves the distribution uniformity and feeding effect of nutrients, while reducing dust and improving mixing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222239982U_ABST
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Abstract

The utility model discloses a novel total mixed ration machine which comprises a box body, a horizontal partition plate is arranged in the box body and divides the box body into an upper cabin and a lower cabin, the upper cabin is used for conveying and cutting coarse materials, the lower cabin is used for mixing the coarse materials and fine materials, and a belt conveyor is arranged at the bottom in the upper cabin in the longitudinal direction. A coarse material feeding port is formed in the top plate, right opposite to the feeding end of the belt conveyor, of the box body, a coarse material discharging port is formed in the partition plate corresponding to the discharging end of the belt conveyor, a fine material feeding port is formed in the side wall, on one side of the coarse material discharging port, of the box body, two discharging ports are formed in the middles of the two side walls of the lower cabin, and electric gate valves used for controlling discharging are arranged on the discharging ports. A cutting mechanism used for cutting off coarse materials is arranged at the discharging end of the belt conveyor, and two spiral conveyors are arranged in the lower cabin in the longitudinal direction. The silage and hay are evenly cut and then mixed with fine materials, the mixing efficiency is high, and nutritional ingredients are evenly distributed.
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Description

Technical Field

[0001] The utility model relates to the technical field of ration processing equipment, in particular to a novel full-mix ration machine. Background Art

[0002] With the development of livestock breeding industry in my country, the traditional manual feed mixing method is time-consuming, labor-intensive and inefficient, so it has been gradually eliminated in certain large-scale farms, and the daily ration mixer has been widely used. The feeding order of the total daily ration mixed feed process is coarse feed first and then fine feed, that is, hay-silage-concentrate.

[0003] The current fully mixed ration machine puts the coarse and fine feed into the silo together, and the stirring blades tear the silage and hay into pieces, resulting in uneven silage lengths, increasing the stirring time, and the coarse feed may be stirred too finely, resulting in insufficient effective neutral detergent fiber. If the stirring time is too short, the mixture is not mixed evenly, resulting in uneven nutrition, which also affects the feeding effect. Utility Model Content

[0004] The utility model provides a novel full-mix ration machine, which solves the problem that the traditional full-mix ration machine over-mixes and under-mixes materials, resulting in uneven ration nutrition mixing and poor feeding effect.

[0005] The utility model provides a novel fully mixed ration machine, comprising a box body, wherein a horizontal partition is arranged in the box body, the partition divides the box body into two upper and lower compartments, wherein the upper compartment is used for conveying and cutting coarse materials, and the lower compartment is used for mixing coarse materials and fine materials, a belt conveyor is arranged longitudinally at the bottom of the upper compartment, a coarse material feeding port is arranged at the box body top plate directly opposite to the feeding end of the belt conveyor, a coarse material discharging port is arranged at the partition corresponding to the discharging end of the belt conveyor, a fine material feeding port is arranged at the box body side wall on one side of the coarse material discharging port, two discharging ports are arranged in the middle of the two side walls of the lower compartment, an electric gate valve for controlling the discharging control is arranged on the discharging port, a cutting mechanism for cutting coarse materials is arranged at the discharging end of the belt conveyor, and two screw conveyors are arranged longitudinally in the lower compartment.

[0006] Furthermore, the conveying blades of the two screw conveyors have opposite spiral conveying directions.

[0007] Furthermore, a dividing plate is arranged between the two screw conveyors, and a guide groove is arranged longitudinally on the top surface of the dividing plate, a guide plate which can move along the guide groove is arranged in the guide groove, a transverse through-notch is arranged in the middle of the guide plate, and two saw blades are arranged longitudinally on the guide plates on both sides of the notch, one end of the guide plate is connected to a guide rod, and the guide rod passes through the side wall of the box and extends to the outside of the box, and an extended end of the guide rod is provided with a first motor for driving the guide rod to drive the guide plate to reciprocate in the guide groove, the first motor is fixed on the external side wall of the box, and one end of a rotating rod is vertically connected to the outer wall of the output shaft of the first motor, the other end of the rotating rod is horizontally hinged to one end of a swing rod, and the other end of the swing rod is horizontally hinged to the external extended end of the guide rod.

[0008] Furthermore, the cutting mechanism includes a cutter, a stop block, a guide shaft, a lifting rod, a second motor, and a rotating disk. The cutter is horizontally arranged at the unloading end of the belt conveyor, a stop block is arranged below the cutter, a horizontal groove is arranged on the stop block, a guide shaft is arranged at the upper end of the cutter, the lower end of the guide shaft is fixedly connected to the cutter, the upper end of the guide shaft extends vertically upward through the top plate of the box body to the top of the box body, a second motor is arranged on the top plate of the box body, a rotating disk is arranged on the output shaft of the second motor, a guide column is eccentrically arranged on the outer side surface of the rotating disk, the guide column is vertically rotatably connected to the upper end of the lifting rod, and the lower end of the lifting rod is vertically hinged to the upper end of the guide shaft.

[0009] Furthermore, a transverse pressing roller is arranged above the discharge end of the belt conveyor, and both ends of the central axis of the pressing roller are rotatably supported by shaft seats correspondingly arranged on the two side walls of the box body, and a plurality of baffles are arranged on the side walls of the pressing roller along the circumferential direction.

[0010] Furthermore, a spray pipe is arranged at the bottom of the partition, and a plurality of nozzle openings are arranged at the bottom of the spray pipe and connected to the nozzles.

[0011] It can be seen from the above technical solutions that the utility model provides a new type of full mixed ration machine.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. By adding silage and hay into the upper compartment and cutting them into fixed lengths through a cutting mechanism, the uniformity of the coarse material is increased. By adding the coarse material of uniform length into the lower compartment and mixing it with the fine material through two screw conveyors in the opposite direction, the mixing uniformity is good, the mixing efficiency is high, the nutrients are evenly distributed, and the feeding effect is good;

[0014] 2. The first motor drives the rotating rod to rotate, driving the swing rod to swing up and down. The swing rod drives the guide plate 45 to move back and forth in the guide groove through the guide rod. The guide plate cuts the materials between the two screw conveyors through the saw blade, so that the materials on both sides are evenly distributed on both sides and can be mixed independently, thereby increasing the mixing efficiency;

[0015] 3. The dust generated in the box can be reduced by the spray pipe, and the mixture can be evenly mixed with water. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the utility model, the following is a brief introduction to the drawings required for use in the implementation cases. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0017] Figure 1 This is a schematic diagram of the overall structure of a new type of fully mixed ration machine proposed by the utility model;

[0018] Figure 2 This is a schematic diagram of a top view of the structure of a new type of fully mixed ration machine proposed by the utility model;

[0019] Figure 3 This is a partial structural cross-sectional schematic diagram of a new type of fully mixed ration machine proposed by the utility model;

[0020] Figure 4 The utility model is a schematic diagram of the partial structural transmission relationship of a new type of fully mixed ration machine proposed by the utility model.

[0021] In the figure:

[0022] 1-box; 11-partition; 12-upper cabin; 13-lower cabin; 14-coarse material feeding port; 15-coarse material discharge port; 16-fine material feeding port; 131-discharge port; 132-electric gate valve;

[0023] 2-Belt conveyor;

[0024] 3-cutting mechanism; 31-cutter; 32-stop block; 33-guide shaft; 35-lifting rod; 36-second motor; 37-rotating disk; 321-groove; 371-guide column;

[0025] 4-screw conveyor; 40-saw blade; 41-conveying blade; 42-separating plate; 43-notch; 44-guide groove; 45-guide plate; 46-guide rod; 47-first motor; 48-rotating rod; 49-swing rod;

[0026] 5-pressing roller; 51-baffle;

[0027] 6-sprinkler pipe; 61-sprinkler head. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.

[0029] Embodiment 1:

[0030] See also Figure 1-4 A novel fully mixed ration machine comprises a box body 1, a horizontal partition 11 is arranged in the box body 1, and the partition 11 divides the box body 1 into two upper and lower compartments, wherein the upper compartment 12 is used to transport and cut coarse materials, and the lower compartment 13 is used to mix coarse materials and fine materials. A belt conveyor 2 is arranged longitudinally at the bottom of the upper compartment 12, and a coarse material feeding port 14 is arranged on the top plate of the box body 1 opposite to the feeding end of the belt conveyor 2, and a coarse material discharging port 15 is arranged on the partition 11 corresponding to the discharging end of the belt conveyor 2, and a side wall of the box body 1 on the side of the coarse material discharging port 15 is arranged A fine material feeding port 16 is provided, two discharge ports 131 are provided in the middle of the two side walls of the lower chamber 13, an electric gate valve 132 for controlling the discharge control is provided on the discharge port 131, a cutting mechanism 3 for cutting off coarse materials is provided at the discharge end of the belt conveyor 2, and two screw conveyors 4 are provided in the lower chamber 13 along the longitudinal direction. Silage and hay are added to the upper chamber 12, cut into a fixed length by the cutting mechanism 3, and then added to the lower chamber 13 and the fine material is conveyed and stirred in the reverse direction by the two screw conveyors 4, and the mixing uniformity is good.

[0031] In this embodiment, see Figure 2 The conveying blades 41 of the two screw conveyors 4 have opposite spiral conveying directions, and the silage and concentrate are conveyed and stirred in opposite directions, thereby increasing the mixing uniformity of the ration.

[0032] In this embodiment, see Figure 2 , 4 A material dividing plate 42 is arranged between the two screw conveyors 4, a guide groove 44 is arranged on the top surface of the material dividing plate 42 in the longitudinal direction, a guide plate 45 which can be guided and moved along the guide groove 44 is arranged in the guide groove 44, a notch 43 which is transversely penetrated is arranged in the middle of the guide plate 45, two saw blades 40 are arranged longitudinally on the guide plate 45 on both sides of the notch 43, one end of the guide plate 45 is connected to a guide rod 46, the guide rod 46 passes through the side wall of the box body 1 and extends to the outside of the box body 1, and a first motor 47 which is used to drive the guide rod 46 to drive the guide plate 45 to reciprocate in the guide groove 44 is arranged at the extended end of the guide rod 46, and the first motor 47 is fixed at On the outer side wall of the box body 1, one end of the rotating rod 48 is vertically connected to the outer wall of the output shaft of the first motor 47, and the other end of the rotating rod 48 is horizontally hinged to one end of the swing rod 49, and the other end of the swing rod 49 is horizontally hinged to the outer extension end of the guide rod 46. The first motor 47 drives the rotating rod 48 to rotate, driving the swing rod 49 to swing up and down, and the swing rod 49 drives the guide plate 45 to reciprocate in the guide groove 44 through the guide rod 46. The guide plate 45 cuts the material between the two screw conveyors 4 through the saw blade 40, so that the materials on both sides are evenly distributed on both sides and can be mixed independently, thereby increasing the mixing efficiency.

[0033] In this embodiment, see Figure 1 , 3 The cutting mechanism 3 includes a cutter 31, a stop block 32, a guide shaft 33, a lifting rod 35, a second motor 36, and a rotating disk 37. The cutter 31 is horizontally arranged at the discharge end of the belt conveyor 2. A stop block 32 is arranged below the cutter 31. A horizontal groove 321 is arranged on the stop block 32. The cutter 31 moves downward into the groove 321 to increase the cutting stability. The cutter 31 will not move sideways. A guide shaft 33 is arranged at the upper end of the cutter 31. The lower end of the guide shaft 33 is fixedly connected to the cutter 31. The upper end of the guide shaft 33 extends vertically upward through the top plate of the box body 1 to the top of the box body 1. The box body 1 is provided with a guide shaft 33. A second motor is arranged on the top plate, a rotating disk 37 is arranged on the output shaft of the second motor 36, a guide column 371 is eccentrically arranged on the outer side of the rotating disk 37, the guide column 371 is vertically rotatably connected to the upper end of the lifting rod 35, the lower end of the lifting rod 35 is vertically hingedly connected to the upper end of the guide shaft 33, the rotating disk 37 is driven by the second motor 36 to rotate, the lifting rod 35 is driven to move up and down, the lifting rod 35 drives the guide shaft 33 to move up and down, the guide shaft 33 drives the cutter 31 to move back and forth up and down, the silage and hay passing above the stop block 32 are cut to a fixed length, and the uniformity of the length of the silage and hay is improved.

[0034] In this embodiment, see Figure 1 , 3 A horizontal pressing roller 5 is arranged above the discharge end of the belt conveyor 2. Both ends of the central axis of the pressing roller 5 are rotatably supported by shaft seats correspondingly arranged on the two side walls of the box body 1. A plurality of baffles 51 are arranged on the side walls of the pressing roller 5 along the circumferential direction. The coarse material is driven to move to the discharge end by the belt conveyor 2. The baffles 51 on the pressing roller 5 prevent the silage from moving during the cutting process. The cut coarse material has good uniformity and increases the mixing uniformity with the fine material.

[0035] In this embodiment, a spray pipe 6 is arranged at the bottom of the partition 11, and a plurality of nozzle openings are arranged at the bottom of the spray pipe 6 and connected to a nozzle 61. The spray pipe 6 is connected to a water pump for water supply through a water supply pipe. On the one hand, the dust generated in the box body 1 can be reduced, and on the other hand, water can be added to the mixed material for quantitative mixing.

[0036] It can be seen from the above technical scheme that when in use, silage and hay are added into the upper compartment 12 from the coarse material feeding port 14, and the silage and hay are transported to its unloading end through the belt conveyor 2. The rotating disk 37 is driven to rotate by the second motor 36, driving the lifting rod 35 to move up and down, and the lifting rod 35 drives the guide shaft 33 to move up and down. The guide shaft 33 drives the cutter 31 to move back and forth up and down, and the silage and hay passing above the stop block 32 are cut to a fixed length, and then the cut silage and hay are added into the lower compartment 13 through the coarse material unloading port 15. At the same time, the fine material is added into the lower compartment 13 from the fine material feeding port 16. The controller controls the two screw conveyors 4 to drive the two conveying blades 41 to move back and forth in opposite directions to convey, mix and stir the coarse and fine materials. At the same time, the controller controls the first motor 47 to drive the rotating rod 48 to rotate, driving the swing rod 49 to swing up and down. The swing rod 49 drives the guide plate 45 to move back and forth in the guide groove 44 through the guide rod 46. The guide plate 45 cuts off the material between the two screw conveyors 4 through the saw blade 40. After the mixing is completed, the electric gate valves 132 on the two discharge ports 131 are controlled by the controller to open, and the evenly mixed materials are discharged from the two discharge ports 131.

[0037] Those skilled in the art will readily come up with other embodiments of the present invention after considering the specification and practicing the utility model disclosed herein. The present invention is intended to cover any variation, use or adaptation of the present invention, which follows the general principles of the present invention and includes common knowledge or customary technical means in the art that are not disclosed in the present invention. The specification and examples are to be regarded as exemplary only, and the true scope of the present invention is indicated by the claims.

[0038] It should be understood that the present invention is not limited to the precise structure described above and shown in the drawings, and various modifications and changes can be made without departing from its scope. The above-described embodiments of the present invention do not constitute a limitation on the scope of protection of the present invention.

Claims

1. A new type of fully mixed ration machine, characterized by: The invention comprises a box body (1), wherein a horizontal partition (11) is arranged in the box body (1), wherein the partition (11) divides the box body (1) into two upper and lower compartments, wherein the upper compartment (12) is used to transport and cut coarse materials, and the lower compartment (13) is used to mix coarse materials and fine materials, wherein a belt conveyor (2) is arranged in the longitudinal direction at the bottom of the upper compartment (12), wherein a coarse material feeding port (14) is arranged on the top plate of the box body (1) directly opposite to the feeding end of the belt conveyor (2), and a discharging end of the belt conveyor (2) corresponding to the feeding end of the belt conveyor (2) is arranged on the top plate of the box body (1) The partition (11) is provided with a coarse material discharge port (15), a fine material feeding port (16) is provided on the side wall of the box body (1) on the side of the coarse material discharge port (15), two discharge ports (131) are provided in the middle of the two side walls of the lower chamber (13), an electric gate valve (132) for controlling the discharge control is provided on the discharge port (131), a cutting mechanism (3) for cutting off the coarse material is provided at the discharge end of the belt conveyor (2), and two screw conveyors (4) are provided in the lower chamber (13) along the longitudinal direction.

2. A new type of complete mixed ration machine according to claim 1, characterized in that: The conveying blades (41) of the two screw conveyors (4) have opposite spiral conveying directions.

3. A new type of complete mixed ration machine according to claim 1, characterized in that: A material distribution plate (42) is arranged between the two screw conveyors (4), a guide groove (44) is arranged on the top surface of the material distribution plate (42) in the longitudinal direction, a guide plate (45) is arranged in the guide groove (44) and can be guided and moved along the guide groove (44), a notch (43) is arranged in the middle of the guide plate (45) and two saw blades (40) are arranged in the longitudinal direction on the guide plate (45) on both sides of the notch (43), one end of the guide plate (45) is connected to a guide rod (46), and the guide rod (46) extends through the side wall of the box body (1) To the outside of the box body (1), the extended end of the guide rod (46) is provided with a first motor (47) for driving the guide rod (46) to drive the guide plate (45) to reciprocate in the guide groove (44), the first motor (47) is fixed on the outer side wall of the box body (1), one end of a rotating rod (48) is vertically connected to the outer wall of the output shaft of the first motor (47), the other end of the rotating rod (48) is horizontally hinged to one end of a swing rod (49), and the other end of the swing rod (49) is horizontally hinged to the outer extended end of the guide rod (46).

4. A novel complete mixed ration machine according to claim 1, characterized in that: The cutting mechanism (3) comprises a cutter (31), a stop block (32), a guide shaft (33), a lifting rod (35), a second motor (36), and a rotating disk (37); the cutter (31) is transversely arranged at the discharge end of the belt conveyor (2); a stop block (32) is arranged below the cutter (31); a transverse groove (321) is arranged on the stop block (32); a guide shaft (33) is arranged at the upper end of the cutter (31); a lower end of the guide shaft (33) is connected to the cutter (31) 1) is fixedly connected, the upper end of the guide shaft (33) extends vertically upward through the top plate of the box body (1) and extends to the top of the box body (1), a second motor is arranged on the top plate of the box body (1), a rotating disk (37) is arranged on the output shaft of the second motor (36), a guide column (371) is eccentrically arranged on the outer side surface of the rotating disk (37), the guide column (371) is vertically rotatably connected to the upper end of the lifting rod (35), and the lower end of the lifting rod (35) is vertically hingedly connected to the upper end of the guide shaft (33).

5. A novel complete mixed ration machine according to claim 1, characterized in that: A transverse pressing roller (5) is arranged above the discharge end of the belt conveyor (2), and the two ends of the central axis of the pressing roller (5) are rotatably supported by shaft seats correspondingly arranged on the two side walls of the box body (1), and a plurality of baffles (51) are arranged on the side walls of the pressing roller (5) along the circumferential direction.

6. A novel complete mixed ration machine according to claim 1, characterized in that: A spray pipe (6) is arranged at the bottom of the partition (11), and a plurality of spray nozzles are arranged at the bottom of the spray pipe (6) and connected to the spray nozzles (61).