Pesticide emulsifying machine
By using multiple homogeneous stirring heads and stirring leaves at different heights in the emulsifier, combined with temperature detection and control systems, efficient emulsification and automatic temperature control are achieved, and the problems of low efficiency and high cleaning difficulties of traditional emulsification devices are solved. Improves emulsification efficiency and quality and simplifies the cleaning process.
Patent Information
- Application Number
- CN202420727578.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-10
AI Technical Summary
Traditional emulsification devices have low efficiency, long emulsification time, and cannot effectively control the temperature, resulting in a decrease in the quality of emulsification, and internal cleaning is difficult and time-consuming.
A pesticide emulsifier is designed, using multiple homogenous stirring heads and stirring leaves at different heights. Combined with motors, sun gears, planetary gears and rotating rods, the homogenous stirring heads and stirring leaves are driven to rotate, through temperature detectors and controls The device realizes temperature control and drives the cleaning blade to automatically clean the cleaning blade through the stirring leaf.
It improves emulsification efficiency, shortens emulsification time, improves emulsification quality, and reduces the difficulty of manual cleaning, saving time and effort.
Smart Images

Figure CN222240037U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pesticide emulsification production, in particular to a pesticide emulsification machine. Background Art
[0002] The emulsifier shears, disperses and impacts the material through the high-speed rotation of the homogenizing head connected to the engine. In this way, the material becomes more delicate and the oil and water are mixed.
[0003] The traditional emulsification device is composed of a single homogenizing stirring head, which has the problems of low efficiency and long emulsification time. In addition, during the emulsification process, the emulsification temperature has a great influence on the emulsification effect. When the homogenizing blade of the emulsifier shears, disperses and collides the material for a long time, the temperature accumulation in the emulsifier makes the internal temperature too high. However, the existing emulsification device cannot quickly and effectively control the internal temperature, resulting in a reduction in the final emulsification quality. In addition, when cleaning the internal part of the emulsifier, the internal parts of the tank are dense, and manual cleaning is difficult, time-consuming and labor-intensive. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a pesticide emulsifier, which has the advantages of fully mixing raw materials, controlling the temperature of the emulsification process and being easy to clean, and solves the problems in the background technology.
[0005] The utility model provides the following technical solution: a pesticide emulsifier, comprising a heat preservation barrel and a control console, wherein an inlet pipe is fixedly connected to the upper inner wall of the heat preservation barrel, an outlet pipe is fixedly connected to the lower inner wall of the heat preservation barrel, an emulsification barrel is fixedly connected to the inner wall of the heat preservation barrel, a heat exchange layer is arranged between the emulsification barrel and the heat preservation barrel, an emulsification cover is installed at the upper end of the heat preservation barrel, a feed port is fixedly connected to the left inner wall of the emulsification cover, a temperature detector is fixedly connected to the right inner wall of the emulsification cover, and a motor is fixedly installed on the upper surface of the emulsification cover. A controller is fixedly connected to the side wall of the motor, the output end of the motor passes through the upper surface of the emulsification cover and is fixedly connected to a rotating rod, the upper part of the rotating rod is fixedly sleeved with a sun gear, and the sun gear is meshed with three planetary gears, a rotating rod is fixedly inserted at the center of the planetary gears, the lower end of the rotating rod passes through the lower surface of the emulsification cover and is fixedly connected to a homogenizing stirring head, the three homogenizing stirring heads are at different heights, a cleaning frame is fixedly sleeved on the rotating rod, and a cleaning scraper is fixedly connected to the outer side wall of the cleaning frame.
[0006] Preferably, the lower end of the console is fixedly connected to a base, the right upper surface of the base is fixedly connected to a fixed box, the upper end of the fixed box is fixedly connected to a water tank, and the water tank is connected to the insulation barrel through a water inlet pipe.
[0007] Preferably, the temperature detector is connected to the console via an electrical signal, and the controller is connected to the console via an electrical signal.
[0008] Preferably, a discharge pipe is fixedly connected to the inner wall of the emulsifying barrel, and the lower end of the discharge pipe passes through the bottom of the insulation barrel and is meshingly connected to a cover.
[0009] Preferably, stirring blades are fixedly connected to the side walls of the rotating rod, and the three stirring blades are not on the same horizontal plane.
[0010] Compared with the prior art, the utility model has the following beneficial effects:
[0011] 1. The motor drives the rotating rod to rotate, and the sun gear, planetary gear, and rotating rod drive the homogenizing stirring head and stirring blades to rotate. The homogenizing stirring head rotates to stir the pesticide raw materials. At the same time, the different heights of the stirring blades make the raw materials emulsified quickly after being fully mixed, thereby improving the emulsification efficiency and reducing the emulsification time.
[0012] 2. The temperature detector transmits the signal of high temperature in the water outlet pipe to the control console. At this time, the control console controls the work in the water tank to cool down the water outlet pipe and transmits the signal to the controller. The controller controls the motor speed to decrease, thereby accelerating the temperature drop in the water outlet pipe. Through water cooling and reducing the speed, the temperature in the water outlet pipe is avoided from being too high, so that the final emulsification quality of the pesticide is further improved.
[0013] 3. The cleaning scraper is driven to rotate by the stirring blade, so that the emulsified residue on the inner wall of the outlet pipe is removed, which reduces the difficulty of manual cleaning and saves time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the emulsification cover of the utility model;
[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the emulsification cover of the utility model;
[0017] Figure 4 It is a schematic diagram of the cross-sectional structure of the heat preservation barrel of the present utility model.
[0018] In the figure: 1. Insulated barrel; 2. Control console; 3. Base; 4. Feed port; 5. Motor; 6. Controller; 7. Temperature detector; 8. Emulsification cover; 9. Water inlet pipe; 10. Water outlet pipe; 11. Cleaning scraper; 12. Homogenizing stirring head; 13. Cleaning frame; 14. Rotating rod; 15. Emulsification barrel; 16. Stirring blade; 17. Sun gear; 18. Planetary gear; 19. Rotating rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-Figure 4 A pesticide emulsifier comprises a heat preservation barrel 1 and a control console 2, a water inlet pipe 9 is fixedly connected to the upper inner wall of the heat preservation barrel 1, a water outlet pipe 10 is fixedly connected to the lower inner wall of the heat preservation barrel 1, an emulsification barrel 15 is fixedly connected to the inner wall of the heat preservation barrel 1, a heat exchange layer is arranged between the emulsification barrel 15 and the heat preservation barrel 1, an emulsification cover 8 is installed on the upper end of the heat preservation barrel 1, a feed port 4 is fixedly connected to the left inner wall of the emulsification cover 8, a temperature detector 7 is fixedly connected to the right inner wall of the emulsification cover 8, and the emulsification cover 8 A motor 5 is fixedly installed on the upper surface of the emulsifying cover 8, and a controller 6 is fixedly connected to the side wall of the motor 5. The output end of the motor 5 penetrates the upper surface of the emulsifying cover 8 and is fixedly connected to a rotating rod 14. A sun gear 17 is fixedly sleeved on the upper part of the rotating rod 14. The sun gear 17 is meshed and connected with three planetary gears 18. A rotating rod 19 is fixedly inserted at the center of the planetary gear 18. The lower end of the rotating rod 19 penetrates the lower surface of the emulsifying cover 8 and is fixedly connected to a homogenizing stirring head 12. The three homogenizing stirring heads 12 are located at At different heights, a cleaning frame 13 is fixedly sleeved on the rotating rod 14, and a cleaning scraper 11 is fixedly connected to the outer wall of the cleaning frame 13. The material is added from the feed port 4. When the device is working, the motor 5 is started, and the motor 5 drives the rotating rod 14 to rotate, the rotating rod 14 drives the sun gear 17 to rotate, the sun gear 17 drives the planetary gear 18 to rotate, the planetary gear 18 drives the rotating rod 19 to rotate, and the rotating rod 19 drives the homogenizing stirring head 12 and the stirring blade 16 to rotate. The mixing of the pesticide raw materials is stirred by the rotation of the homogenizing stirring head 12. At the same time, the different heights of the stirring blade 16 make the raw materials quickly emulsified after being fully mixed, thereby improving the emulsification efficiency and reducing the emulsification time; the lower end of the console 2 is fixedly connected to the base 3, the upper right surface of the base 3 is fixedly connected to the fixed box, and the upper end of the fixed box is fixedly connected to the water tank, which is connected to the insulation barrel 1 through the water inlet pipe 9. The temperature in the water outlet pipe 10 is avoided to be too high by water cooling and reducing the rotation speed, so that the final emulsification quality of the pesticide is further improved;
[0021] The temperature detector 7 is connected to the control console 2 through an electrical signal, and the controller 6 is connected to the control console 2 through an electrical signal. Through the transmission of electrical signals, the effect of detecting the internal temperature of the emulsification barrel and automatically and quickly performing temperature emulsification temperature control is achieved, which reduces the workload of the staff and improves the quality of the emulsified product; a discharge pipe is fixedly connected to the inner wall of the emulsification barrel 15, and the lower end of the discharge pipe passes through the bottom of the insulation barrel 1 and is meshed and connected with a cover. By setting a feed port and a discharge port, the feeding and discharging processing can be quickly realized, saving time; a stirring blade 16 is fixedly connected to the side wall of the rotating rod 19, and the three stirring blades 16 are not on the same horizontal plane. The mixing of the pesticide raw materials is stirred by the homogenizing stirring head 12. At the same time, the different heights of the stirring blades 16 make the raw materials quickly emulsified after being fully mixed, thereby improving the emulsification efficiency and reducing the emulsification time.
[0022] Working principle: Add the material from the feed port 4, start the motor 5 when the device is working, the motor 5 drives the rotating rod 14 to rotate, the rotating rod 14 drives the sun gear 17 to rotate, the sun gear 17 drives the planetary gear 18 to rotate, the planetary gear 18 drives the rotating rod 19 to rotate, the rotating rod 19 drives the homogenizing stirring head 12 and the stirring blade 16 to rotate, the homogenizing stirring head 12 rotates to stir the pesticide raw materials, and at the same time, the different heights of the stirring blades 16 make the raw materials quickly emulsified after being fully mixed, thereby improving the emulsification efficiency and reducing the emulsification time;
[0023] When the temperature accumulation in the water outlet pipe 10 causes the internal temperature to rise, the temperature detector 7 transmits a signal indicating the high temperature in the water outlet pipe 10 to the control console 2. At this time, the control console 2 controls the water tank to work, so that the temperature in the water outlet pipe 10 decreases, and transmits the signal to the controller 6. The controller 6 controls the motor 5 to reduce the speed, thereby accelerating the temperature drop in the water outlet pipe 10. By means of water cooling and reducing the speed, the temperature in the water outlet pipe 10 is prevented from being too high, so that the final emulsified quality of the pesticide is further improved.
[0024] After the emulsification work is completed, the discharge port is opened, and the motor 5 continues to work, driving the cleaning scraper 11 to rotate through the stirring blade 16, so that the emulsified residue on the inner wall of the outlet pipe 10 is removed, reducing the difficulty of manual cleaning and saving time and effort.
Claims
1. A pesticide emulsifier, comprising a heat preservation barrel (1) and a control console (2), characterized in that: A water inlet pipe (9) is fixedly connected to the upper inner wall of the heat-insulating barrel (1), a water outlet pipe (10) is fixedly connected to the lower inner wall of the heat-insulating barrel (1), an emulsifying barrel (15) is fixedly connected to the inner wall of the heat-insulating barrel (1), a heat exchange layer is provided between the emulsifying barrel (15) and the heat-insulating barrel (1), an emulsifying cover (8) is installed at the upper end of the heat-insulating barrel (1), a feed port (4) is fixedly connected to the left inner wall of the emulsifying cover (8), a temperature detector (7) is fixedly connected to the right inner wall of the emulsifying cover (8), a motor (5) is fixedly installed on the upper surface of the emulsifying cover (8), a controller (6) is fixedly connected to the side wall of the motor (5), and the The output end of the motor (5) passes through the upper surface of the emulsifying cover (8) and is fixedly connected to a rotating rod (14); a sun gear (17) is fixedly sleeved on the upper part of the rotating rod (14); the sun gear (17) is meshingly connected to three planetary gears (18); a rotating rod (19) is fixedly inserted at the center of the planetary gears (18); the lower end of the rotating rod (19) passes through the lower surface of the emulsifying cover (8) and is fixedly connected to a homogenizing stirring head (12); the three homogenizing stirring heads (12) are located at different heights; a cleaning frame (13) is fixedly sleeved on the rotating rod (14); a cleaning scraper (11) is fixedly connected to the outer wall of the cleaning frame (13).
2. A pesticide emulsifier according to claim 1, characterized in that: The lower end of the console (2) is fixedly connected to a base (3), the right upper surface of the base (3) is fixedly connected to a fixed box, the upper end of the fixed box is fixedly connected to a water tank, and the water tank is connected to the insulation barrel (1) via a water inlet pipe (9).
3. A pesticide emulsifier according to claim 1, characterized in that: The temperature detector (7) is connected to the control console (2) via an electrical signal, and the controller (6) is connected to the control console (2) via an electrical signal.
4. A pesticide emulsifier according to claim 1, characterized in that: A discharge pipe is fixedly connected to the inner wall of the emulsifying barrel (15), and the lower end of the discharge pipe passes through the bottom of the heat preservation barrel (1) and is meshedly connected to a cover.
5. The pesticide emulsifier according to claim 1, characterized in that: A stirring blade (16) is fixedly connected to the side wall of the rotating rod (19), and the three stirring blades (16) are not on the same horizontal plane.
