Enamel reaction kettle capable of preventing wall adhesion

The anti-sticking wall enamel reactor addresses the issue of impurity adherence by incorporating a flushing and cleaning mechanism, enhancing the reactor's durability and operational efficiency.

CN222240240UActive Publication Date: 2024-12-27CHENGAN COUNTY QIANRUN WATER TREATMENT MATERIALS FACTORY
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Patent Information

Application Number
CN202420492279.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2024-12-27
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

Existing enamel reactors face issues with impurities adhering to the inner wall during use, necessitating direct scraping which damages the reactor and reduces its service life.

Method used

An anti-sticking wall enamel reactor design featuring a feeding, supporting, discharging, driving, stirring, and cleaning assembly, which includes a cleaning component with nozzles and scrapers to flush and remove impurities before discharge, preventing adherence to the inner wall.

Benefits of technology

The design effectively prevents impurities from adhering to the reactor wall by flushing and cleaning, thereby extending the reactor's service life and ensuring efficient operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of enamel reaction kettle equipment, in particular to an enamel reaction kettle capable of preventing wall adhesion. The technical problems that in the using process of a traditional enamel reaction kettle, impurities are attached to the inner wall in the reaction kettle, materials are attached to the inner wall during stirring, a scraping plate is needed to clean the impurities attached to the inner wall, and therefore the impurities are inconvenient to prevent from being attached to the side wall of the reaction kettle are solved. According to the technical scheme, the enamel reaction kettle capable of preventing wall adhesion comprises a driving assembly, a stirring assembly, a cleaning assembly and a tank body, compared with the situation that in the using process of a traditional enamel reaction kettle, impurities on the inner side wall of a tank body are generally directly cleaned through a scraper blade, the inner wall of the reaction kettle is directly scraped and cleaned, and the inner wall of the reaction kettle may be damaged, the enamel reaction kettle has the advantages that firstly, the inner wall is scoured through a device, and then the inner wall of the reaction kettle is cleaned; and the inner wall is cleaned through the device, so that the aim of preventing impurities from adhering to the side wall can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of enamel reactor equipment, in particular to an enamel reactor with anti-sticking wall. Background Art

[0002] A reactor is a pressure vessel used to complete processes such as sulfidation, nitration, hydrogenation, hydrocarbonization, polymerization, and condensation, and relates to the technical field of reactor equipment. With the rapid development of the reactor industry, reactors are widely used in the fields of petroleum, chemical industry, rubber, pesticides, fuel, medicine, and food. First, the material is transported into the tank body, and then the driving device drives the stirring device to mix and stir the material in the tank body. After the material is fully stirred, it is discharged through the discharging equipment. In the process of using the enamel reactor, most processing equipment usually uses a scraper to directly scrape and clean the inner side wall of the reactor when cleaning impurities attached to the inner side wall of the reactor, which may cause damage to the inner side wall of the reactor, reduce the service life of the reactor, and affect the normal use of the equipment, making it inconvenient to prevent impurities from adhering to the side wall of the reactor. Utility Model Content

[0003] In order to overcome the problem that impurities will adhere to the inner wall of the enameled reactor during use, since the material will adhere to the inner wall when stirring, a scraper is needed to clean the impurities adhered to the inner wall, which makes it inconvenient to prevent the impurities from adhering to the side wall of the reactor.

[0004] The technical solution of the utility model is: an anti-sticking wall enamel reactor, comprising a feeding assembly, a supporting assembly, a discharging assembly, a driving assembly, a stirring assembly, a cleaning assembly and a tank body; a feeding assembly is arranged above the tank body, a supporting assembly is arranged below the tank body, a discharging assembly with a discharging function is arranged below the supporting assembly, a driving assembly is arranged above the tank body, a stirring assembly with a stirring function is arranged at one end of the driving assembly, and a cleaning assembly with a cleaning function is arranged on the side wall of the stirring assembly.

[0005] Preferably, the material is transported to the interior of the tank body through the feeding component for mixing and stirring, and the mixed and stirred material is then discharged through the discharging component. Starting the driving component can drive the stirring component to rotate, and the stirring component can evenly stir the material inside the tank body. The stirring component can drive the cleaning component to rotate, and the cleaning component can first flush the impurities attached to the inner side wall of the tank body, and then clean the impurities on the inner side wall of the tank body, thereby achieving the effect of secondary cleaning of the interior of the tank body and achieving the purpose of preventing impurities from adhering to the side wall.

[0006] Preferably, the feed assembly includes a feed pipe, a hatch cover and a handle; a feed pipe is arranged above the tank body, a hatch cover is arranged above the feed pipe, and a handle is arranged above the hatch cover; the staff uses the handle to open the hatch cover, and the material is transported into the tank body through the feed pipe for mixing and stirring.

[0007] Preferably, the support assembly includes a base plate and support columns; the base plate is arranged below the tank body, support columns are arranged below the base plate, and multiple groups of support columns are arranged; the tank body is supported and fixed by the multiple groups of support columns, and the multiple groups of support columns play a role of supporting and fixing the tank body.

[0008] Preferably, the discharge assembly includes a discharge pipe and an electrically controlled valve; a discharge pipe is arranged below the bottom plate, an electrically controlled valve is arranged on the side wall of the discharge pipe, and the discharge pipe passes through the bottom plate; the opening and closing of the discharge pipe can be controlled by the electrically controlled valve, and the mixed and stirred materials are discharged through the discharge pipe.

[0009] Preferably, the driving assembly includes a motor and a driving shaft; a motor is arranged above the tank body, and a driving shaft is arranged inside the tank body, and the driving shaft is connected to the output end of the motor; starting the motor can drive the driving shaft to rotate, and the driving shaft can drive the stirring assembly to rotate, thereby cleaning the inside of the tank body.

[0010] Preferably, the stirring assembly includes a connecting shaft, a stirring rod and a fixed shaft; a fixed shaft is provided at one end of the driving shaft, a stirring rod is provided on the side wall of the fixed shaft, multiple groups of stirring rods are provided, and a connecting shaft is provided at one end of the fixed shaft; the driving shaft can drive the fixed shaft to rotate, the fixed shaft can drive multiple groups of stirring rods to rotate, the multiple groups of stirring rods can fully mix and stir the materials inside the tank body, and at the same time, the fixed shaft can drive the connecting shaft to rotate, the connecting shaft can drive the cleaning assembly to rotate, so that the inside of the tank body can be cleaned.

[0011] Preferably, the cleaning component includes a water tank, a water pump, a water pipe, a connecting frame, a scraper and a nozzle; a water tank is arranged on one side of the tank body, a water pump is arranged below the water tank, a water pipe is arranged below the water pump, a connecting frame is arranged on the side wall of the connecting shaft, a scraper is arranged on one side of the connecting frame, and a nozzle is arranged on the side wall of the connecting frame, and multiple groups of nozzles are arranged; water is stored and placed in the water tank, and then extracted by the water pump and transported to the connecting frame by the water pipe, the connecting shaft can drive the connecting frame to rotate, the connecting frame can drive multiple groups of nozzles and scrapers to rotate at the same time, and then the inner side wall of the tank body is evenly flushed by the multiple groups of nozzles, so as to achieve the purpose of flushing away impurities attached to the inner side wall of the tank body, and finally the scraper cleans the impurities on the inner side wall of the tank body, thereby achieving the effect of secondary cleaning of the inside of the tank body.

[0012] Beneficial effects of the utility model:

[0013] 1. Compared with the traditional enamel reactor, during the use, the impurities on the inner side wall of the tank are usually cleaned directly with a scraper. Scratching the inner wall of the reactor directly may cause damage to the inner wall of the reactor. The enamel reactor first flushes the inner wall through the device, and then cleans the inner wall through the device, so as to prevent impurities from adhering to the side wall;

[0014] 2. The starting motor can drive the driving shaft to rotate, the driving shaft can drive the fixed shaft to rotate, the fixed shaft can drive multiple sets of stirring rods to rotate, the multiple sets of stirring rods can fully mix and stir the materials inside the tank body, and at the same time, water is stored and placed through the water tank, and then extracted through the water pump, and transported to the connecting frame through the water pipe. The connecting shaft can drive the connecting frame to rotate, and the connecting frame can drive multiple sets of nozzles and scrapers to rotate at the same time, and then the inner side wall of the tank body is evenly flushed by multiple sets of nozzles, which can achieve the purpose of flushing away impurities attached to the inner side wall of the tank body. Finally, the scraper cleans the impurities on the inner side wall of the tank body, thereby achieving the effect of secondary cleaning of the inside of the tank body;

[0015] 3. The staff uses the handle to open the hatch, and the material is transported into the tank through the feed pipe for mixing. The opening and closing of the discharge pipe can be controlled by the electric control valve, and the mixed and stirred material is discharged through the discharge pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The three-dimensional structure schematic diagram of the enamel reactor with anti-sticking wall of the utility model is shown;

[0017] Figure 2 The present invention is a schematic diagram of the bottom three-dimensional structure of the enamel reactor with anti-sticking wall of the present invention;

[0018] Figure 3 The first partial three-dimensional structure schematic diagram of the anti-sticking wall enamel reactor of the utility model is shown;

[0019] Figure 4 The second partial three-dimensional structure schematic diagram of the anti-sticking wall enamel reactor of the utility model is shown;

[0020] Explanation of the reference numerals: 1. Feed assembly; 2. Support assembly; 3. Discharge assembly; 4. Drive assembly; 5. Stirring assembly; 6. Cleaning assembly; 7. Tank body; 101. Feed pipe; 102. Hatch cover; 103. Handle; 201. Bottom plate; 202. Support column; 301. Discharge pipe; 302. Electric control valve; 401. Motor; 402. Driving shaft; 501. Connecting shaft; 502. Stirring rod; 503. Fixed shaft; 601. Water tank; 602. Water pump; 603. Water pipe; 604. Connecting frame; 605. Scraper; 606. Nozzle. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0022] See also Figure 1 The utility model provides an embodiment: an anti-sticking wall enamel reactor, comprising a feeding component 1, a supporting component 2, a discharging component 3, a driving component 4, a stirring component 5, a cleaning component 6 and a tank body 7; the feeding component 1 is arranged above the tank body 7, the supporting component 2 is arranged below the tank body 7, the discharging component 3 with a discharging function is arranged below the supporting component 2, the driving component 4 is arranged above the tank body 7, the stirring component 5 with a stirring function is arranged at one end of the driving component 4, and the cleaning component 6 with a cleaning function is arranged on the side wall of the stirring component 5.

[0023] See also Figure 2 The feed assembly 1 includes a feed pipe 101, a hatch 102 and a handle 103; the feed pipe 101 is arranged above the tank body 7, the hatch 102 is arranged above the feed pipe 101, and the handle 103 is arranged above the hatch 102; the staff uses the handle 103 to open the hatch 102, and the material is transported into the tank body 7 through the feed pipe 101, so as to be mixed and stirred; the support assembly 2 includes a bottom plate 201 and a support column 202; the tank body 7 is arranged below There is a bottom plate 201, and support columns 202 are arranged below the bottom plate 201, and multiple groups of support columns 202 are arranged; the tank body 7 is supported and fixed by the multiple groups of support columns 202, and the multiple groups of support columns 202 play a role of supporting and fixing the tank body 7; the discharge component 3 includes a discharge pipe 301 and an electric-controlled valve 302; a discharge pipe 301 is arranged below the bottom plate 201, and an electric-controlled valve 302 is arranged on the side wall of the discharge pipe 301, and the discharge pipe 301 runs through the bottom plate 201.

[0024] See also Figure 3-4In this embodiment, the driving assembly 4 includes a motor 401 and a driving shaft 402; the motor 401 is arranged above the tank body 7, and the driving shaft 402 is arranged inside the tank body 7, and the driving shaft 402 is connected to the output end of the motor 401; starting the motor 401 can drive the driving shaft 402 to rotate, and the driving shaft 402 can drive the stirring assembly 5 to rotate, so that the inside of the tank body 7 can be cleaned; the stirring assembly 5 includes a connecting shaft 501, a stirring rod 502 and a fixed shaft 503; one end of the driving shaft 402 is provided with a fixed shaft 50 3. A stirring rod 502 is arranged on the side wall of the fixed shaft 503, and a plurality of stirring rods 502 are arranged. A connecting shaft 501 is arranged at one end of the fixed shaft 503; the driving shaft 402 can drive the fixed shaft 503 to rotate, and the fixed shaft 503 can drive the plurality of stirring rods 502 to rotate, and the plurality of stirring rods 502 can fully mix and stir the materials inside the tank body 7. At the same time, the fixed shaft 503 can drive the connecting shaft 501 to rotate, and the connecting shaft 501 can drive the cleaning component 6 to rotate, so that the inside of the tank body 7 can be cleaned. The cleaning assembly 6 includes a water tank 601, a water pump 602, a water pipe 603, a connecting frame 604, a scraper 605 and a nozzle 606; a water tank 601 is provided on one side of the tank body 7, a water pump 602 is provided below the water tank 601, a water pipe 603 is provided below the water pump 602, a connecting frame 604 is provided on the side wall of the connecting shaft 501, a scraper 605 is provided on one side of the connecting frame 604, a nozzle 606 is provided on the side wall of the connecting frame 604, and the nozzle 606 is provided in multiple groups; water is stored and discharged through the water tank 601 The water is then extracted by a water pump 602 and transported to the connecting frame 604 by a water pipe 603. The connecting shaft 501 can drive the connecting frame 604 to rotate, and the connecting frame 604 can drive multiple groups of nozzles 606 and scrapers 605 to rotate at the same time. Then, the internal side walls of the tank body 7 are evenly flushed by multiple groups of nozzles 606, so that the impurities attached to the internal side walls of the tank body 7 can be flushed away. Finally, the scraper 605 cleans the impurities on the internal side walls of the tank body 7, thereby achieving the effect of secondary cleaning of the inside of the tank body 7.

[0025] When working, the staff uses the handle 103 to open the hatch 102, and conveys the material into the tank body 7 through the feed pipe 101. The starting motor 401 can drive the driving shaft 402 to rotate, and the driving shaft 402 can drive the fixed shaft 503 to rotate. The fixed shaft 503 can drive the multiple groups of stirring rods 502 to rotate, and the multiple groups of stirring rods 502 can fully mix and stir the material inside the tank body 7;

[0026] At the same time, water is stored in the water tank 601, the water pump 602 is started to extract the water in the water tank 601, and the water is transported to the connecting frame 604 by the water pipe 603. The connecting shaft 501 can drive the connecting frame 604 to rotate, and the connecting frame 604 can drive the multiple groups of nozzles 606 and the scraper 605 to rotate at the same time, and then the internal side wall of the tank body 7 is evenly flushed by the multiple groups of nozzles 606, so as to achieve the purpose of flushing away the impurities attached to the internal side wall of the tank body 7. Finally, the scraper 605 cleans the impurities on the internal side wall of the tank body 7, thereby achieving the effect of secondary cleaning of the inside of the tank body 7.

[0027] After the cleaning work is completed, the electric control valve 302 is started to open the discharge pipe 301 , and the cleaned impurities are discharged through the discharge pipe 301 .

[0028] Through the above steps, the material is transported to the inside of the tank body 7 through the feeding component 1 for mixing and stirring, and the mixed and stirred material is then discharged through the discharging component 3. Starting the driving component 4 can drive the stirring component 5 to rotate, and the stirring component 5 can evenly stir the material inside the tank body 7. The stirring component 5 can drive the cleaning component 6 to rotate, and the cleaning component 6 can first flush the impurities attached to the inner side wall of the tank body 7, and then clean the impurities on the inner side wall of the tank body 7, thereby achieving the effect of secondary cleaning of the inside of the tank body 7 and achieving the purpose of preventing impurities from adhering to the side wall.

[0029] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. An anti-sticking wall enamel reactor, comprising a feed assembly (1); characterized in that: The invention also comprises a support assembly (2), a discharge assembly (3), a drive assembly (4), a stirring assembly (5), a cleaning assembly (6) and a tank body (7); a feed assembly (1) is arranged above the tank body (7); a support assembly (2) is arranged below the tank body (7); a discharge assembly (3) having a discharge function is arranged below the support assembly (2); a drive assembly (4) is arranged above the tank body (7); a stirring assembly (5) having a stirring function is arranged at one end of the drive assembly (4); ), a cleaning component (6) with a cleaning function is arranged on the side wall of the stirring component (5); the feeding component (1) comprises a feeding pipe (101), a hatch (102) and a handle (103); a feeding pipe (101) is arranged above the tank body (7), a hatch (102) is arranged above the feeding pipe (101), and a handle (103) is arranged above the hatch (102); the supporting component (2) comprises a bottom plate (201) and a supporting column (202); the tank body (7 ) is provided below the bottom plate (201), support columns (202) are provided below the bottom plate (201), and the support columns (202) are provided in multiple groups; the discharge assembly (3) comprises a discharge pipe (301) and an electric control valve (302); the discharge pipe (301) is provided below the bottom plate (201), the electric control valve (302) is provided on the side wall of the discharge pipe (301), and the discharge pipe (301) passes through the bottom plate (201); the drive assembly (4) comprises a motor ( 401) and a driving shaft (402); a motor (401) is arranged above the tank body (7), a driving shaft (402) is arranged inside the tank body (7), and the driving shaft (402) is connected to the output end of the motor (401); the stirring assembly (5) comprises a connecting shaft (501), a stirring rod (502) and a fixed shaft (503); a fixed shaft (503) is arranged at one end of the driving shaft (402), and a stirring rod (502) is arranged on the side wall of the fixed shaft (503), The stirring rod (502) is provided with multiple groups, and a connecting shaft (501) is provided at one end of the fixed shaft (503); the cleaning component (6) comprises a water tank (601), a water pump (602), a water pipe (603), a connecting frame (604), a scraper (605) and a nozzle (606); a water tank (601) is provided on one side of the tank body (7), a water pump (602) is provided below the water tank (601), a water pipe (603) is provided below the water pump (602), a connecting frame (604) is provided on the side wall of the connecting shaft (501), and the connecting frame (604) A scraper (605) is provided on one side of the connecting frame (604), and a nozzle (606) is provided on the side wall of the connecting frame (604). The nozzles (606) are provided in multiple groups.