Multifunctional punching and tamping machine

Abstract

The utility model relates to a multifunctional punching and tamping machine which comprises at least one limiting punching mechanism, a control mechanism and a base plate. The limiting punching mechanism comprises a pull-push type electromagnet, a punching rod, a punching head and a limiting piece, the control mechanism is used for controlling the power-on and power-off frequency of the electromagnet, and the chassis is provided with an anti-vibration vacuum suction cup and a rotary disc. The punching rod is made to vertically move up and down through electromagnetic force, the size and the weight of the whole device are reduced, meanwhile, the punching rod is matched with the limiting piece to limit the downward punching stroke of the punching rod, and the eccentric punching rotary disc is used in an auxiliary mode, so that particles of punched chili powder are more uniform, and the taste is better. And the multiple limiting punching mechanisms can work at the same time so as to improve the efficiency. Besides, punches of various models and styles can be configured, and a container box and a filtering assembly are correspondingly arranged, so that the punched fruit juice does not have seeds, water in fruit peels cannot be pressed in together, the taste is better, and the fruit juice punching machine is very suitable for being used in families or small shops and the like.

Description

Technical Field

[0001] The utility model relates to a punching device, in particular to a multifunctional punching and tamping machine. Background Art

[0002] The statements in this section only provide background information related to the present disclosure, and these statements may constitute prior art. In the process of implementing the present utility model, the inventor found that there are at least the following problems in the prior art.

[0003] Chili peppers have long been an ingredient in people's daily diet. The chili powder formed by stamping can be added to dishes to enhance the taste of the dishes. It is an indispensable ingredient for all cuisines (especially Sichuan cuisine). In particular, the chili sauce made by pouring hot oil on the chili powder is very popular among people in Sichuan and Chongqing.

[0004] To make chili powder manually, the chili is first put into a bowl, then pounded in the bowl with a pestle, and finally pounded into granules to obtain chili powder. However, this operation is very troublesome, and the amount of chili powder obtained is not large.

[0005] Thus, a chili crusher that replaces manual labor was born. For example, the patent application number 202320868942.6 is called "A chili powder vibration screening machine". The chili is crushed into chili powder by rotating blades, and then the particles of varying coarseness and fineness are screened out through sieves, filters, etc. for easy collection. However, according to the applicant's research, the taste of chili powder crushed and ground by blades is obviously not as good as that of manually made chili powder.

[0006] In addition to blade crushing and grinding, there is also a connecting rod self-weight pot chili machine that imitates manual labor. Fig.15 As shown in the figure, the device uses the lever principle to lift the punch, and then uses the punch's own weight to punch the peppers in the container plate, and finally obtains the pepper powder. However, this device, like the blade crushing and grinding, has the problem that the pepper powder produced has a poor taste. In addition, since it uses the punch's own weight to punch the pepper, a larger winch is required to lift the punch, and its size and weight are large (occupying an area of ​​more than 1 square meter and weighing more than 10 kilograms), which is not suitable for general families or small shops. Summary of the invention

[0007] In view of the above problems, the purpose of the present invention is to solve some of the problems in the prior art, or at least alleviate these problems.

[0008] Multifunctional tamping machine, including:

[0009] At least one limited punching mechanism, including an electromagnet, a punch rod, a punch head and a limiter; the punch rod vertically passes through the through hole of the electromagnet; the upper end of the punch rod is connected to the limiter to limit the downward punching stroke of the punch rod; the lower end of the punch rod is connected to the punch head;

[0010] The control mechanism, whose upper end is connected to the electromagnet, is used to control the on-off frequency of the electromagnet so as to make the punch move up and down in the through hole of the electromagnet.

[0011] The multifunctional punching and tamping machine also includes a chassis connected to the lower end of the control mechanism; a vacuum suction cup is arranged below the chassis.

[0012] Furthermore, the vacuum suction cup is arranged on a suction cup plate; and the base plate is detachably connected to the suction cup plate.

[0013] Optionally, the limiting member includes a limiting ring and a return spring provided at the upper end of the punch rod; the return spring is located between the limiting ring and the electromagnet, and is sleeved on the punch rod; when the control mechanism controls the electromagnet to be energized, the electromagnet can cause the punch rod to punch downward.

[0014] Optionally, the limit member includes a limit frame and a pull rod handle arranged above the electromagnet, and a limit plate is provided at the upper end of the limit frame to limit the upward movement of the punch rod; the upper end of the punch rod is connected to the pull rod handle, and the width of the pull rod handle is larger than the diameter of the through hole of the electromagnet; the punch rod is provided with a counterweight plate located between the electromagnet and the punch; when the control mechanism controls the electromagnet to be energized, the electromagnet can move the punch rod upward.

[0015] Furthermore, two opposite side walls of the limiting frame are provided with gaps for hanging the pull rod handle thereon.

[0016] The punch head is detachably connected to the punch rod.

[0017] The multifunctional punching and tamping machine also comprises a rotating disk which is eccentrically arranged below the punch.

[0018] The multifunctional punching and tamping machine also includes a container box and a filter assembly; the container box is a semi-sealed box body, and its upper end plate is provided with a through hole for placing the filter assembly; the filter assembly is located directly below the punch.

[0019] Further, the filter assembly is a cup-shaped filter plate, the bottom of which is a flat plate with filter holes; or, the filter assembly includes a funnel plate and a filter plate with filter holes, and the funnel plate is provided with an inner annular wall supporting the filter plate.

[0020] The utility model has the following beneficial effects:

[0021] 1. The present application adopts an electromagnet to control the vertical movement of the punch rod, which reduces the volume and weight while cooperating with the limiter to limit the downward punching stroke of the punch rod; and is supplemented by an eccentric punching turntable to make the particles of the punched chili powder more uniform and have a better taste;

[0022] 2. The punch and the punch rod can be detachably connected, and are equipped with a variety of models and styles of punches, which can be used not only in making chili noodles, but also in making finished products such as fruit drinks;

[0023] 3. The suction cup plate is detachably connected to the chassis, which not only ensures shockproof but also increases the service life of the vacuum suction cup;

[0024] 4. Multiple limit stamping mechanisms can be set to perform stamping at the same time, which greatly improves the stamping efficiency and is suitable for use in shops, etc.;

[0025] 5. A container box and a filter assembly compatible with the punch can be provided, so that the punched fruit beverage does not contain seeds, and the moisture in the peel will not be pressed into the juice, so that the fruit beverage tastes better. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The above structure of the present invention can be further illustrated by the non-limiting embodiments given in the following drawings.

[0027] Figure 1 This is a schematic diagram of the first embodiment of the utility model during reset;

[0028] Figure 2 This is a schematic diagram of the stamping process of Example 1;

[0029] Figure 3 It is a schematic diagram of the punch rod of the second embodiment moving upward;

[0030] Figure 4 This is a schematic diagram of the second embodiment during stamping;

[0031] Figure 5 It is a schematic diagram of the utility model with a turntable;

[0032] Figure 6 The schematic diagram of the container tray is a container box + filter tray;

[0033] Figure 7 is a top view of the container box and the filter disc;

[0034] Figure 8 is a structural diagram of another filter disc;

[0035] Fig. 9 This is the structural diagram of the punch;

[0036] Fig.10 is a perspective view of a suction cup plate;

[0037] Fig.11 It is a schematic diagram of the connection between the suction cup plate and the chassis;

[0038] Fig.12 is a schematic diagram of two electromagnet stamping mechanisms;

[0039] Fig.13 This is a schematic diagram of the pull rod handle of the second embodiment when it is suspended;

[0040] Fig.14 It is a working diagram of the pull-push electromagnet and the punch rod;

[0041] Fig.15 This is the working diagram of the connecting rod deadweight chili pot machine.

[0042] Among them: 1-electromagnet; 2-control mechanism; 3-punch rod; 4-limiting ring; 5-punch; 6-container plate; 7-reset spring; 8-vacuum suction cup; 9-suction cup plate; 10-chassis; 11-turntable; 12-pull rod handle; 13-counterweight plate; 14-limiting frame; 15-container box; 16-filter plate; 17-funnel plate; 18-filter plate; 19-bolt; 20-socket. DETAILED DESCRIPTION

[0043] The present invention is further described below in conjunction with the accompanying drawings. The embodiments of the present invention are only used to illustrate the present invention rather than to limit the present invention. Without departing from the technical concept of the present invention, various substitutions and changes can be made based on common technical knowledge and customary means in the field, which should all be included in the scope of the present invention.

[0044] After in-depth research by the applicant, it was found that the reason why the chili powder produced by the chili powder vibration screening machine using blade crushing and grinding and the chili powder making machine using a connecting rod with its own weight that imitates manual labor has a poor taste is mainly due to the uneven particles of the chili powder produced. The chili powder will be crushed into uneven particles by the blade crushing and grinding method, so the chili powder vibration screening machine will distinguish chili particles of different sizes through vibration screening, so that the chili particles can maintain uniform size to a certain extent. The chili powder making machine using a connecting rod with its own weight that imitates manual labor uses the punch rod 3 for punching, and the punch rod 3 will directly fall into the bottom of the container plate 6. Fig.15 As shown in the figure, since the punching stroke cannot be limited, the pepper at the bottom of the container plate 6 is ground into powder, while the surrounding peppers are still in the form of particles of a certain size, thereby failing to form uniform pepper particles.

[0045] The reason why using a pestle to pound chili powder is that it can mash the chili into uniform particles, making the taste better.

[0046] In view of this, the applicant designed the following solution.

[0047] like Figures 1 to 4 As shown, the multifunctional punching and tamping machine comprises:

[0048] At least one limited punching mechanism, including an electromagnet 1, a punch rod 3, a punch head 5 and a limiter; the punch rod 3 vertically passes through the through hole of the electromagnet 1; the upper end of the punch rod 3 is connected to the limiter to limit the downward punching stroke of the punch rod 3; the lower end of the punch rod 3 is connected to the punch head 5;

[0049] The control mechanism 2 has its upper end connected to the electromagnet 1 and is used to control the on-off frequency of the electromagnet 1 so as to make the punch rod 3 move up and down in the through hole of the electromagnet 1.

[0050] The above structure controls the on-off frequency of the electromagnet 1 through the control mechanism 2, so that the punch 3 located in the electromagnet 1 can move vertically up and down through the electromagnetic force. Fig.14 As shown, a limit piece is used in conjunction with the linear stamping to limit the feed stroke, so that the punch 3 will not punch to the bottom of the container plate 6 when punching downward, so that the pepper at the bottom will not be punched into powder, thereby forming uniform particles, which is more similar to hand-pounded pepper powder and has a better taste.

[0051] The electromagnet 1 can be a push-pull electromagnet, and can adopt an existing push-pull electromagnet with a model of AC220V, a pulling force of 150N, a current of 8A, and a stroke of 60MM. The control mechanism 2 controls the power-on and power-off time of the electromagnet 1, thereby controlling the power-on and power-off frequency of the electromagnet 1, so as to utilize the electromagnetic force to realize the vertical up and down movement of the punch 3.

[0052] The control mechanism 2 may include a time relay, a contactor, a timer, a rectifier bridge, etc., and existing devices may be used. For example, the time relay may be a DH48S-S Delixi JSS48A-S cycle time relay digital display power-off delay, and the contactor may be a CDCH8S Delixi 220V household AC contactor. The above structure may also be replaced by a chip, making the structure of the control mechanism 2 simpler and more reliable, and reducing the cost. The control mechanism 2 is an existing common structure and does not fall within the scope of protection of this application.

[0053] One end of the control mechanism 2 can be connected to the power supply through a connecting wire, or a built-in charging power supply can be used, and the other end is connected to the electromagnet 1 through a connecting wire. The control mechanism 2 can be provided with a knob to adjust the power on and off frequency, and a jog function can also be set on the control mechanism 2, such as Figure 1 As shown, the electromagnet 1 is turned on and off by pressing a button, so that the on and off frequency can be controlled more flexibly, which is convenient for quickly punching fruit drinks and the like.

[0054] The upper end of the control mechanism 2 housing can be connected to the housing of the electromagnet 1 through a crossbeam to support the electromagnet 1 and the punch 3. Its lower end can be placed on the ground or a table, or it can be placed on the ground or a table. Figures 1 to 4 As shown, the multifunctional punching and tamping machine also includes a chassis 10 connected to the lower end of the control mechanism 2. Since punching will generate large vibrations that are easy to affect the operation of the equipment, a vacuum suction cup 8 is provided under the chassis 10 to fix the position of the chassis 10 and the upper components, and also to reduce the impact of vibration on the entire equipment to a certain extent.

[0055] There can be multiple vacuum suction cups 8, which can be designed as a whole with the chassis 10. Since the vacuum suction cup 8 is always adsorbed on the tabletop, it will affect its service life, so it can also be as follows Fig.10 As shown in 11, the vacuum suction cup 8 is arranged on the suction cup plate 9; the bottom plate 10 is detachably connected to the suction cup plate 9. When the device of the present application is not needed, the bottom plate 10 can be separated from the suction cup plate 9, thereby increasing the service life of the vacuum suction cup 8.

[0056] In order to make the punched chili powder more uniform, Figure 5 As shown, the multifunctional punching and tamping machine further includes a turntable 11, which is eccentrically arranged below the punch 5. The turntable 11 may be provided with bolts and other structures that are detachably connected to the container plate 6. After the container plate 6 is connected to the turntable 11, it can be driven by the turntable 11 to rotate. Since the turntable 11 is eccentrically arranged below the punch 5, the punch 5 is kept in an eccentric punching state relative to the container plate 6 when punching downwards, and the punching method with a limited feed stroke is combined, so that the particles of the punched chili powder can be more uniform and more efficient.

[0057] The turntable 11 can be powered directly by the control mechanism 2, or a socket 20 can be provided on the control mechanism 2. Figure 5 As shown, the power cord of the rotating disk 11 is plugged into the socket 20 to realize power supply. Of course, it is also possible to directly plug into the socket plate or adopt a built-in power supply.

[0058] In addition, in order to improve the stamping efficiency, Fig.12 Two or more limited stamping mechanisms are set up to stamp at the same time, which is convenient for shops and other entities that need a large amount of chili powder. Fig.12 As shown, the control mechanism 2 is respectively arranged in one-to-one correspondence with the electromagnet 1, and one control mechanism 2 can also be used to control two electromagnets at the same time.

[0059] The function of the limiter is to cooperate with the electromagnet 1 to limit the feed stroke of the punch rod 3 pressing downward. Since there are two ways for the punch rod 3 to press downward, namely, the electromagnet 1 controls the punch rod 3 to press downward to do work, and the punch rod 3 uses its own weight to do work, so this application has two embodiments. The way the electromagnet 1 controls the punch rod 3 and the structure of the limiter are different.

[0060] In the first embodiment, the electromagnet 1 controls the punch rod 3 to press downward to perform work.

[0061] like Figure 1 As shown in Figure 2, the limiter comprises a limit ring 4 and a return spring 7 disposed on the upper end of the punch rod 3; the return spring 7 is located between the limit ring 4 and the electromagnet 1 and is sleeved on the punch rod 3; when the control mechanism 2 controls the electromagnet 1 to be energized, the electromagnet 1 can cause the punch rod 3 to press downward. Figure 2 As shown, the punch rod 3 is pressed downward, and the return spring 7 at the upper end of the punch rod 3 is compressed between the limit ring 4 and the shell of the electromagnet 1, thereby limiting the downward punching stroke; when the electromagnet 1 is powered off, as shown Figure 1 As shown, the punch rod 3 loses the electromagnetic force for working downward, and the reset spring 7 drives the punch rod 3 to reset in preparation for the next punching.

[0062] The limiting ring 4 is sleeved on the upper end of the punch rod 3 and can be fixedly connected with the punch rod 3. Because the reset spring 7 is adopted, the vibration and sound of the embodiment 1 are small, which is very suitable for family use.

[0063] In the second embodiment, the punch rod 3 uses its own weight to do work.

[0064] like Figure 3 As shown in or 4, the limiting member includes a limiting frame 14 and a pull rod handle 12 arranged above the electromagnet 1, and a limiting plate is provided at the upper end of the limiting frame 14 to limit the upward movement of the punch rod 3; the upper end of the punch rod 3 is connected to the pull rod handle 12, and the width of the pull rod handle 12 is greater than the through hole diameter of the electromagnet 1; the punch rod 3 is provided with a counterweight plate 13, which is located between the electromagnet 1 and the punch 5; when the control mechanism 2 controls the electromagnet 1 to be energized, the electromagnet 1 can make the punch rod 3 move upward.

[0065] When electromagnet 1 is energized, Figure 3 As shown, the punch rod 3 moves upward. Due to the upper limit frame 14, the upward movement range of the punch rod 3 is limited to prevent it from coming out; when the electromagnet 1 is powered off, as shown in FIG. Figure 4 As shown, the punch rod 3 loses the upward electromagnetic force and punches downward under the weight of the punch rod 3, the counterweight plate 13 and the punch 5 until the pull rod handle 12 contacts the shell of the electromagnet 1 and stops moving downward, thereby fixing the punching feed stroke.

[0066] When the electromagnet 1 is powered off, the punch is located inside the container disk 6. Figure 4 As shown, in order to facilitate the placement of the object to be punched into the container tray 6, the two opposite side walls of the limit frame 14 are provided with gaps for the pull handle 12 to hang thereon. When adding objects to the container tray 6, just pull up the pull handle 12 and place it in the gap, as shown in FIG. Fig.13As shown, the punch rod 3 and the counterweight plate 13 can be hung.

[0067] The weight of the counterweight plate 13 can be set as required, and can be fixed on the punch rod 3. When the electromagnetic force disappears, its gravity is used to do work.

[0068] The punch 5 can be fixedly connected to the punch rod 3. Alternatively, the punch 5 can be detachably connected to the punch rod 3. Fig. 9 As shown, the upper end of the central axis of the punch 5 may be provided with a bolt 19, which is matched with the internal thread of the punch rod 3 or the counterweight plate 13 to achieve a detachable connection, which is convenient for the use of the present application for multiple purposes.

[0069] The punch 5 may also have a variety of models and styles to adapt to different objects to be punched. Figure 1 The small punch shown is suitable for punching peppers, etc. There is also a punch 5 similar to a cutter, which is suitable for mincing meat, etc. It can also be used to directly punch and cut unfried peppers, and with the eccentric rotating turntable, the effect of punching fried peppers (uniform granularity) can be achieved.

[0070] And as Figure 6 Or 9 large punch, it is more suitable for punching fruit drinks. In order to separate the pulp from the juice, the corresponding Figure 6 As shown, the multifunctional punching machine further includes a container box 15 and a filter assembly; the container box 15 is a semi-sealed box body, and its upper end plate is provided with a through hole for placing the filter assembly; the filter assembly is located directly below the punch 5. During punching, a container such as a cup is placed below the filter assembly to collect juice.

[0071] The filter assembly can have various structures. Figure 6 As shown, the filter assembly is a cup-shaped filter plate 16, the width of the upper end of which is greater than the through hole of the container box 15, and the width of the lower end is less than the through hole of the container box 15, so that it can be placed at the through hole of the container box 15; the bottom of the filter plate 16 is a flat plate with filter holes, such as Figure 7 As shown, the punched juice can be separated from the pulp. This type of filter assembly is suitable for punching without skin. The fruit can be peeled in advance and placed in the filter plate 16 for punching. Compared with juicers on the market, the core / seed is not easy to be broken, the juice will not contain seeds, and the taste is good.

[0072] Or, the filtering assembly includes a funnel plate 17 and a filtering plate 18 with filtering holes, such as Figure 8 As shown, the width of the upper end of the funnel plate 17 is greater than the through hole of the container box 15, and an inner ring wall supporting the filter plate 18 is provided inside. The funnel plate 17 can be placed at the through hole of the container box 15. This type of filter assembly is suitable for punching with the skin, and the fruit can be punched by simply cutting it in half and placing it on the filter plate 18. Compared with manual and electric juicers on the market, the moisture in the peel will not be pressed into the juice, so that the taste of the fruit drink is better.

[0073] Since the container box 15 is hollow, at least one side wall is open. Figure 6 As shown, it is very convenient to take in and out the container for holding juice. The punch 5 can be selected according to the size of the filter assembly.

[0074] The fixing of the container plate 6, the turntable 11, the container box 15 and the chassis 10 is also very convenient. Fig.11 As shown, a protrusion such as a cylinder is arranged at a corresponding position of the chassis 10, which is adapted to the through hole at the bottom of the above structure. A threaded column can also be used for rotation and tightening.

[0075] The multifunctional punching machine of the present application adopts electromagnetic force to replace the deadweight punching based on the lever principle, and has a simple structure. While reducing the volume and weight, the electromagnet 1 cooperates with the limiter and is supplemented by the eccentric punching turntable 11, so that the particles of the chili powder punched out by the present application are more uniform and have a better taste. The present application can also be provided with a plurality of models and styles of punches 5, which cooperate with the container box 15 and the filter assembly, and can not only punch chili, but also punch and make fruit drinks, and compared with ordinary juicers and juice presses, the punched juice has no peculiar smell and has a better taste.

[0076] The fixed connection not specifically mentioned above may be a connection method such as riveting, welding, bolt connection, etc., and the movable connection may be a connection method such as hinged connection.

Claims

1. Multifunctional punching machine, characterized in that: include: At least one limited punching mechanism comprises an electromagnet (1), a punch rod (3), a punch head (5) and a limited member; the punch rod (3) vertically passes through the through hole of the electromagnet (1); the upper end of the punch rod (3) is connected to the limited member to limit the downward punching stroke of the punch rod (3); the lower end of the punch rod (3) is connected to the punch head (5); The control mechanism (2) has its upper end connected to the electromagnet (1) and is used to control the on-off frequency of the electromagnet (1) so as to enable the punch (3) to move up and down in the through hole of the electromagnet (1).

2. The multifunctional tamping machine according to claim 1, characterized in that: It also comprises a chassis (10) connected to the lower end of the control mechanism (2); a vacuum suction cup (8) is provided below the chassis (10).

3. The multifunctional tamping machine according to claim 2, characterized in that: The vacuum suction cup (8) is arranged on a suction cup plate (9); and the base plate (10) is detachably connected to the suction cup plate (9).

4. The multifunctional tamping machine according to claim 1 or 2, characterized in that: The limiting member comprises a limiting ring (4) and a return spring (7) arranged at the upper end of the punch rod (3); the return spring (7) is located between the limiting ring (4) and the electromagnet (1), and is sleeved on the punch rod (3); when the control mechanism (2) controls the electromagnet (1) to be energized, the electromagnet (1) can cause the punch rod (3) to punch downward.

5. The multifunctional ramming machine according to claim 1 or 2, characterized in that: The limiting member comprises a limiting frame (14) and a pull rod handle (12) arranged above the electromagnet (1); a limiting plate is provided at the upper end of the limiting frame (14) for limiting the upward movement of the punch rod (3); the upper end of the punch rod (3) is connected to the pull rod handle (12); the width of the pull rod handle (12) is greater than the diameter of the through hole of the electromagnet (1); the punch rod (3) is provided with a counterweight plate (13) located between the electromagnet (1) and the punch (5); when the control mechanism (2) controls the electromagnet (1) to be energized, the electromagnet (1) can cause the punch rod (3) to move upward.

6. The multifunctional tamping machine according to claim 5, characterized in that: The two opposite side walls of the limiting frame (14) are provided with gaps for the pull rod handle (12) to be hung thereon.

7. The multifunctional tamping machine according to claim 1, characterized in that: The punch (5) is detachably connected to the punch rod (3).

8. The multifunctional tamping machine according to claim 1 or 2, characterized in that: It also comprises a rotating disk (11) which is eccentrically arranged below the punch (5).

9. The multifunctional tamping machine according to claim 1 or 2, characterized in that: It also comprises a container box (15) and a filter assembly; the container box (15) is a semi-sealed box body, and its upper end plate is provided with a through hole for placing the filter assembly; the filter assembly is located directly below the punch (5).

10. The multifunctional tamping machine according to claim 9, characterized in that: The filter assembly is a cup-shaped filter plate (16), the bottom of which is a flat plate with filter holes; or, the filter assembly comprises a funnel plate (17) and a filter plate (18) with filter holes, and an inner ring wall supporting the filter plate (18) is provided inside the funnel plate (17).

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