Double-roller crusher for fruits
By introducing pressing plates and connecting rod moving parts into the fruit-to-roll crusher, fruits that cannot enter the crusher are automatically pushed into the crusher. Combined with the use of drive parts and scraping plates, manpower consumption in the prior art is solved The major problems have improved work efficiency and resource utilization, and achieved automated processing and security improvement.
Patent Information
- Application Number
- CN202420228936.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-01-30
AI Technical Summary
During the fruit processing process of existing fruit-to-roll crushers, some fruits cannot enter the crusher, resulting in the need for regular cleaning of staff, consuming a lot of human resources, and affecting the work efficiency of workers.
A counter-roll crusher for fruits is designed, adopting a structure including a frame, crushing parts, pressing plates and connecting rod moving parts. Through the cooperation of pressing plates and connecting rod moving parts, the crusher will be automatically unable to enter the crusher. The fruit is pushed into the crusher, and the automatic processing and efficient utilization of resources are achieved through the drive parts and the scraping plate.
It reduces manpower consumption, improves work efficiency, realizes efficient crushing of fruits and optimizes resource utilization, and improves equipment safety and maintenance convenience.
Smart Images
Figure CN222240436U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of fruit processing equipment, and in particular to a double-roll crusher for fruits. Background Art
[0002] A fruit crusher is a mechanical device specially designed for processing fruit. It usually consists of a pair of rotating rollers with certain grooves and tooth structures. When the fruit passes through the crusher, the rollers will crush or break the fruit into smaller particles or pulp. This crusher can be used to process various fruits, such as apples, pears, peaches, etc., for making products such as jam, puree, juice, etc. The fruit crusher has the characteristics of efficient and uniform crushing, which can improve the efficiency of fruit processing and product quality.
[0003] During the fruit processing process of the existing double-roll fruit crusher, some fruits are located between the two rollers and cannot enter the double-roll fruit crusher, which requires workers to clean them regularly, consuming a lot of human resources and affecting the workers' work efficiency. Utility Model Content
[0004] In order to improve the working efficiency of workers, the present application provides a double-roll crusher for fruits.
[0005] The present application provides a double-roll crusher for fruits, which adopts the following technical solution:
[0006] A double-roll crusher for fruits comprises a frame for supporting other parts; a crushing piece arranged on the frame for crushing or breaking the fruit; a pressing plate arranged above the crushing piece for pressing the fruit that cannot enter the crushing piece into the crusher, wherein both ends of the pressing plate are connected with connecting rod moving pieces for driving the pressing plate to move up and down.
[0007] By adopting the above technical solution, when a double-roll crusher is needed to process fruits, the staff pours the fruits into the crushing part to crush or break them, and then starts the connecting rod moving part to move the pressing plate up and down, thereby pushing the fruits remaining above the crusher that cannot be processed in time into the crushing part, reducing manpower consumption and helping to improve work efficiency.
[0008] Optionally, the crushing element includes two crushing tooth rollers, both of which are horizontally arranged, and both ends of the crushing tooth rollers are provided with fixed seats for fixing the crushing tooth rollers, and the two ends of the crushing tooth rollers are rotatably connected to the two fixed seats respectively, and the two fixed seats are vertically arranged at both ends of the frame respectively, and one side of the frame is provided with a driving element for driving the two crushing tooth rollers to rotate.
[0009] By adopting the above technical solution, when the fruit needs to be crushed or ground, the staff drives the two crushing tooth rollers to rotate through the driving member, and then puts the fruit material between the two crushing tooth rollers. The fruit material is crushed or ground during the rolling process of the two crushing tooth rollers, which is easy to understand and implement and is conducive to improving work efficiency.
[0010] Optionally, the driving component includes a driving motor, a driving wheel and two driven wheels, the two driven wheels are both arranged at one end of the frame, the two driven wheels are respectively coaxially fixedly connected to the two crushing tooth rollers, the driving motor is arranged on the upper end surface of the frame, the output shaft of the driving motor is coaxially fixedly connected to the driving wheel, a fixed frame is connected to the frame, a tensioning sprocket is rotatably connected to the fixed frame, a chain is provided between the driving wheel, the driven wheel and the tensioning sprocket, and the driving wheel, the driven wheel and the tensioning sprocket are all fully engaged with the chain, and the driven wheel close to the driving motor is located on the outside of the chain.
[0011] By adopting the above technical scheme, when a driving member is needed to drive the crushing tooth roller to rotate, the staff starts the driving motor, and the driving motor drives the driving wheel to rotate. Under the action of chain 1, the driving wheel drives the two driven wheels and the tensioning sprocket 1 to rotate, thereby driving the two crushing tooth rollers to rotate, realizing automated processing and helping to improve work efficiency.
[0012] The two wheels are connected with each other at two ends, and the two wheels are connected with each other at two ends, and the two wheels are connected with each other at two ends.
[0013] By adopting the above technical scheme, when it is necessary to drive the connecting rod moving part to work, the staff starts the driving motor, the driving motor drives the crushing tooth roller to rotate, the crushing tooth roller rotation drives the connecting rod driving wheel to rotate, the connecting rod driving wheel drives the synchronous wheel to rotate under the action of chain 2, the synchronous wheel drives another synchronous wheel to rotate under the connection of the synchronous rod, so as to realize the synchronous movement of the connecting rods at both ends, further, the rotation of the synchronous wheel drives the connecting plate to rotate, and then drives the end of the connecting rod away from the pressure ring to move along the rotation direction of the connecting plate, and under the limiting action of the pressure ring, drives the end of the connecting rod close to the pressure ring to move up and down, realizes the lifting and lowering processing of the pressure ring, and then drives the lifting and lowering movement of the pressure plate below the pressure ring, without the need for manual control of the lifting and lowering of the pressure plate, realizes the process of automatic processing, which is conducive to improving work efficiency.
[0014] Optionally, the upper end surface of the frame is provided with two groups of scraper plates for cleaning the residual materials on the crushing tooth rollers, and the two groups of scraper plates are respectively arranged on the side of the two crushing tooth rollers away from the pressing plate.
[0015] By adopting the above technical solution and setting a scraper plate, the residual material remaining on the crushing tooth roller during the rotation of the crushing tooth roller will be separated from the crushing tooth roller under the action of the scraper plate and then reused, avoiding waste and helping to improve resource utilization.
[0016] Optionally, a protective cover plate is provided on the outer side of the frame, and both ends of the protective cover plate are provided with inspection doors for workers to facilitate maintenance of the connecting rod moving parts and driving parts.
[0017] By adopting the above technical solution, the provision of the protective cover plate improves the safety of the equipment, and by providing the inspection door, it is convenient for the staff to observe the internal drive structure more intuitively, thereby facilitating inspection and maintenance, which is conducive to improving work efficiency.
[0018] Optionally, a feed port and a core bucket for collecting processed fruits are respectively provided on both sides of the protective cover plate.
[0019] By adopting the above technical solution, when fruit material crushing is required, the staff adds the fruit through the feed inlet and collects the fruit through the core hopper, which is easy to understand and implement and is conducive to improving work efficiency.
[0020] Optionally, a movable groove is provided on the upper end surface of the frame, and two movable grooves are respectively provided at both ends of the frame. The fixed seats slide in the two movable grooves and are fixed by bolts. Both the fixed frame 1 and the fixed frame 2 are provided with movable grooves. The tensioning sprocket 1 and the tensioning sprocket 2 are respectively slidably connected to the two movable grooves and are fixed by bolts.
[0021] By adopting the above technical solution, when the distance between the two crushing tooth rollers needs to be adjusted to match the processing of fruits of different sizes, the staff slides the fixed seat and fixes the position with bolts, and then moves the tensioning sprocket one and the tensioning sprocket two respectively and fixes the position with bolts to ensure the tension of chain one and chain two, which is conducive to ensuring the correct operation of the equipment.
[0022] Optionally, the protective cover plate is provided with an observation window for observing the working condition of the crushing tooth roller.
[0023] By adopting the above technical solution, the staff can observe the internal processing situation in real time through the observation window to ensure the smooth processing of fruit materials and ensure processing efficiency.
[0024] In summary, the present application includes at least one of the following beneficial technical effects of a double-roll crusher for fruit:
[0025] 1. By setting up the frame, crushing parts, pressure plates and connecting rod moving parts, when the double-roll crusher is needed to process fruits, the staff pours the fruits into the crushing parts for crushing or crushing, and then starts the connecting rod moving parts to move the pressure plates up and down, and then pushes the fruits remaining above the crusher that cannot be processed in time into the crushing parts, which reduces manpower consumption and is conducive to improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 The present invention is a schematic diagram of the overall structure of a double-roll crusher for fruits.
[0027] Figure 2 It is a structural schematic diagram highlighting the internal driving components in the embodiment of the present application.
[0028] Figure 3 It is a structural schematic diagram highlighting the internal connecting rod moving part in the embodiment of the present application.
[0029] Explanation of the reference numerals in the accompanying drawings: 1. Support member; 11. Frame; 12. Protective cover plate; 13. Detection door; 14. Feed inlet; 15. Nuclear outlet bucket; 16. Observation window; 2. Crushing member; 21. Crushing tooth roller; 22. Fixed seat; 3. Driving member; 31. Driving motor; 32. Driving wheel; 33. Driven wheel; 34. Tensioning sprocket one; 35. Chain one; 36. Fixed frame one; 4. Pressing plate; 5. Connecting rod moving member; 51. Connecting rod; 52. Support frame; 53. Synchronizing rod; 531. Synchronizing wheel; 54. Pressing ring; 55. Connecting rod driving wheel; 56. Tensioning sprocket two; 57. Chain two; 58. Connecting plate; 59. Fixed frame two; 6. Adjusting member; 61. Meat scraping plate; 62. Moving groove; 63. Movable groove. DETAILED DESCRIPTION
[0030] The present application is further described in detail below in conjunction with all the accompanying drawings.
[0031] The embodiment of the present application discloses a double-roll crusher for fruits.
[0032] Reference Figure 1 and Figure 2 A double roller crusher for fruits comprises a support member 1, a crushing member 2, a driving member 3, a pressing plate 4, a connecting rod moving member 5 and an adjusting member 6. The crushing member 2 is arranged on the support member 1, the pressing plate 4 is arranged above the crushing member 2, the connecting rod moving member 5 is connected to the pressing plate 4, the adjusting member 6 is arranged at both ends of the crushing member 2, the adjusting member 6 is connected to the support member 1, the driving member 3 is connected to the crushing member 2, and the driving member 3 is arranged on the support member 1. The support member 1 supports the parts of the structure, the crushing member 2 crushes or crushes the fruit, the driving member 3 drives the crushing member 2 to work, the pressing plate 4 presses the residual fruit into the crushing member 2, the connecting rod moving member 5 realizes the automatic lifting of the pressing plate 4, and the adjusting member 6 adjusts the crushing member 2 to adapt to fruits of different sizes and collect the residual material.
[0033] Reference Figure 1 The support member 1 includes a frame 11, a protective cover plate 12 and two detection doors 13. The frame 11 is vertically arranged, the protective cover plate 12 is arranged on the outside of the frame 11, and the two detection doors 13 are respectively arranged at both ends of the protective cover plate 12. A feed port 14 and a core outlet bucket 15 are respectively arranged on both sides of the protective cover plate 12. The feed port 14 is located at the top of the frame 11, and the core outlet bucket 15 is located at the bottom of the frame 11. An observation window 16 is opened on the protective cover plate 12 for the staff to observe the internal working conditions of the crusher. A spray device is connected above the frame 11.
[0034] Reference Figure 1 By setting a spray device, it is convenient to clean the equipment; when the fruit material needs to be crushed, the staff adds the fruit through the feed inlet 14, and observes the internal processing situation in real time through the observation window 16, and finally collects the fruit through the core bucket 15; by setting the detection door 13, it is convenient for the staff to observe the internal driving structure more intuitively, thereby facilitating inspection and maintenance, which is conducive to improving work efficiency.
[0035] Reference Figure 1 and Figure 2 The crushing member 2 includes two crushing tooth rollers 21 and a fixed seat 22. The two crushing tooth rollers 21 are both arranged horizontally. The fixed seats 22 are arranged at both ends of the crushing tooth rollers 21. The two ends of the crushing tooth rollers 21 are respectively connected to the fixed seats 22 for rotation. The driving member 3 is arranged on one side of the frame 11. When the fruit needs to be crushed or crushed, the staff drives the two crushing tooth rollers 21 to rotate through the driving member 3, and then puts the fruit material between the two crushing tooth rollers 21. The fruit material is crushed or crushed in the rolling process of the two crushing tooth rollers 21, which is easy to understand and implement, and is conducive to improving work efficiency.
[0036] Reference Figure 1 and Figure 2 The driving member 3 includes a driving motor 31, a driving wheel 32, two driven wheels 33, a tensioning sprocket 34 and a chain 35. The two driven wheels 33 are both arranged at one end of the frame 11. The two driven wheels 33 are coaxially fixedly connected to the two crushing tooth rollers 21 respectively. The driving motor 31 is arranged on the upper end surface of the frame 11. The output shaft of the driving motor 31 is coaxially fixedly connected to the driving wheel 32. A fixing frame 36 is connected to the frame 11. The tensioning sprocket 34 is rotatably connected to the fixing frame 36. The driving wheel 32, the driven wheel 33 and the tensioning sprocket 34 are connected by a chain 35, and the driving wheel 32, the driven wheel 33 and the tensioning sprocket 34 are fully meshed with the chain 35. The driven wheel 33 close to the driving motor 31 is located on the outside of the chain 35.
[0037] Reference Figure 1 and Figure 2 When the driving member 3 is needed to drive the crushing tooth roller 21 to rotate, the staff starts the driving motor 31, and the driving motor 31 drives the driving wheel 32 to rotate. Under the action of the chain 35, the driving wheel 32 drives the two driven wheels 33 and the tensioning sprocket 34 to rotate, thereby driving the two crushing tooth rollers 21 to rotate, realizing automated processing, which is conducive to improving work efficiency.
[0038] Reference Figure 2 and Figure 3 The connecting rod moving part 5 includes two connecting rods 51, a support frame 52, a synchronous rod 53, two pressure rings 54, a connecting rod 51 driving wheel, a tensioning sprocket 56 and a chain 57. The two ends of the support frame 52 are respectively arranged at the two ends of the frame 11. The support frame 52 is vertically arranged. The two pressure rings 54 are slidably connected to the two ends of the support frame 52. The pressure ring 54 is sleeved on the support frame 52. The pressure plate 4 is arranged between the two crushing rollers. The pressure plate 4 is located above the crushing rollers. The two ends of the pressure plate 4 are respectively fixedly connected to the two pressure rings 54. The synchronous rod 53 is arranged at the bottom end of the support frame 52. The two ends of the synchronous rod 53 are coaxially fixedly connected with a synchronous wheel 531. One end of the two connecting rods 51 is respectively connected to the two pressure rings 54. The ring 54 is rotatably connected, and a connecting plate 58 is provided on the synchronous wheel 531. One end of the connecting plate 58 is coaxially fixedly connected to the synchronous wheel 531, and the other end is rotatably connected to the end of the connecting rod 51 away from the pressing ring 54. The driving wheel of the connecting rod 51 is arranged on the frame 11 away from the driving motor 31. The driving wheel of the connecting rod 51 is coaxially fixedly connected to the crushing tooth roller 21 located on one side of the driving motor 31. A fixing frame 2 59 is provided on the end of the frame 11 away from the driving motor 31. The tensioning sprocket 2 56 is located on the fixing frame 2 59. The synchronous wheel 531, the driving wheel of the connecting rod 51 and the tensioning sprocket 2 56 are connected by a chain 2 57. The synchronous wheel 531, the driving wheel of the connecting rod 51 and the tensioning sprocket 2 56 are fully meshed with the chain 2 57.
[0039] Reference Figure 2 and Figure 3 When it is necessary to drive the connecting rod moving part 5 to work, the staff starts the driving motor 31, and the driving motor 31 drives the crushing tooth roller 21 to rotate. The rotation of the crushing tooth roller 21 drives the driving wheel of the connecting rod 51 to rotate. The driving wheel of the connecting rod 51 drives the synchronous wheel 531 to rotate under the action of the chain 2 57. The synchronous wheel 531 drives another synchronous wheel 531 to rotate under the connection of the synchronous rod 53, so as to realize the synchronous movement of the connecting rods 51 at both ends. Further, the rotation of the synchronous wheel 531 drives the connecting plate 58 to rotate, and then drives the end of the connecting rod 51 away from the pressing ring 54 to move along the rotation direction of the connecting plate 58, and under the limiting action of the pressing ring 54, drives the end of the connecting rod 51 close to the pressing ring 54 to move up and down, so as to realize the lifting and lowering processing of the pressing ring 54, and then drives the lifting and lowering movement of the pressing plate 4 below the pressing ring 54, without the need for manual control of the lifting and lowering of the pressing plate 4, realizes the process of automatic processing, which is conducive to improving work efficiency.
[0040] Reference Figure 2 and Figure 3 The adjusting member 6 includes two groups of scraping plates 61, which are arranged on the upper end surface of the frame 11. The two groups of scraping plates 61 are respectively arranged on the side of the two crushing tooth rollers 21 away from the pressing plate 4. A movable groove 62 is opened on the upper end surface of the frame 11. The two movable grooves 62 are respectively opened at the two ends of the frame 11. The fixed seat 22 slides in the two movable grooves 62 and is fixed by bolts. The fixed frame 1 36 and the fixed frame 2 59 are both provided with movable grooves 63. The tensioning sprocket 1 34 and the tensioning sprocket 2 56 are respectively slidably connected to the two movable grooves 63 and are fixed by bolts.
[0041] Reference Figure 2 and Figure 3 By setting the scraper plate 61, the scraps remaining on the crushing tooth roller 21 during the rotation of the crushing tooth roller 21 will be separated from the crushing tooth roller 21 under the action of the scraper plate 61, and then reused; when the distance between the two crushing tooth rollers 21 needs to be adjusted to match the processing of fruits of different sizes, the staff slides the fixed seat 22 and fixes the position with bolts, and then moves the tensioning sprocket 1 34 and the tensioning sprocket 2 56 respectively and fixes the position with bolts to ensure the tension of the chain 1 35 and the chain 2 57, which is conducive to ensuring the correct operation of the equipment
[0042] The implementation principle of a double-roll crusher for fruits in the embodiment of the present application is as follows: when the double-roll crusher is needed to process fruits, the staff pours the fruits into the crusher to crush or break them, and then drives the pressing plate 4 to move up and down through the connecting rod 51, thereby pushing the fruits remaining above the crusher that cannot be processed in time into the crusher, reducing manpower consumption and helping to improve work efficiency.
[0043] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A double roller crusher for fruits, characterized in that: include A frame (11), used to support other components; A crushing member (2) disposed on the frame (11) and used for crushing or breaking the fruit; A pressing plate (4) arranged above the crushing member (2) is used to press fruits that cannot enter the crushing member (2) into the crusher. Both ends of the pressing plate (4) are connected to connecting rod moving members (5) for driving the pressing plate (4) to move up and down.
2. A double-roll crusher for fruits according to claim 1, characterized in that: The crushing element (2) comprises two crushing tooth rollers (21), the two crushing tooth rollers (21) are both arranged horizontally, and fixed seats (22) for fixing the crushing tooth rollers (21) are provided at both ends of the crushing tooth rollers (21), and the two ends of the crushing tooth rollers (21) are respectively rotatably connected to the two fixed seats (22), and the two fixed seats (22) are respectively arranged vertically at the two ends of the frame (11), and a driving element (3) for driving the two crushing tooth rollers (21) to rotate is provided on one side of the frame (11).
3. A double-roll crusher for fruits according to claim 2, characterized in that: The driving member (3) comprises a driving motor (31), a driving wheel (32) and two driven wheels (33), the two driven wheels (33) are both arranged at one end of the frame (11), the two driven wheels (33) are respectively coaxially fixedly connected to the two crushing tooth rollers (21), the driving motor (31) is arranged on the upper end surface of the frame (11), the output shaft of the driving motor (31) is coaxially fixedly connected to the driving wheel (32), the frame (11) is connected with a fixing frame (36), the fixing frame (36) is rotatably connected with a tensioning sprocket (34), a chain (35) is arranged between the driving wheel (32), the driven wheel (33) and the tensioning sprocket (34), and the driving wheel (32), the driven wheel (33) and the tensioning sprocket (34) are all fully meshed with the chain (35), and the driven wheel (33) close to the driving motor (31) is located outside the chain (35).
4. A double-roll crusher for fruits according to claim 3, characterized in that: The connecting rod moving member (5) comprises two connecting rods (51) and a support frame (52). The two ends of the support frame (52) are respectively arranged at the two ends of the frame (11). The support frame (52) is arranged vertically. The two ends of the support frame (52) are slidably connected with a press ring (54). The two ends of the press plate (4) are respectively fixedly connected with the two press rings (54). The bottom end of the support frame (52) is provided with a synchronization rod (53). The two ends of the synchronization rod (53) are coaxially fixedly connected with a synchronization wheel (531). One end of the two connecting rods (51) is respectively rotatably connected with the two press rings (54). The synchronization wheel (531) is provided with a connecting plate (58). One end of the connecting plate (58) is coaxially fixedly connected with the synchronization wheel (531). The first end of the frame (11) is fixedly connected, and the other end is rotatably connected to an end of the connecting rod (51) away from the pressing ring (54). The end of the frame (11) away from the driving motor (31) is provided with a connecting rod (51) driving wheel, and the connecting rod (51) driving wheel is coaxially fixedly connected with the crushing tooth roller (21) located on one side of the driving motor (31). The end of the frame (11) away from the driving motor (31) is provided with a second fixing frame (59), and a second tensioning sprocket (56) is provided on the second fixing frame (59). A second chain (57) is provided between the synchronous wheel (531), the connecting rod (51) driving wheel and the second tensioning sprocket (56), and the synchronous wheel (531), the connecting rod (51) driving wheel and the second tensioning sprocket (56) are all fully meshed with the second chain (57).
5. A double-roll crusher for fruits according to claim 1, characterized in that: The upper end surface of the frame (11) is provided with two groups of scraper plates (61) for cleaning the residual materials on the crushing tooth roller (21), and the two groups of scraper plates (61) are respectively arranged on the side of the two crushing tooth rollers (21) away from the pressing plate (4).
6. A double-roll crusher for fruits according to claim 4, characterized in that: A protective cover plate (12) is arranged on the outer side of the frame (11), and detection doors (13) are arranged at both ends of the protective cover plate (12) for workers to repair the connecting rod moving part (5) and the driving part (3) conveniently.
7. A double-roll crusher for fruits according to claim 6, characterized in that: A feed port (14) and a core bucket (15) for collecting processed fruits are respectively arranged on both sides of the protective cover plate (12).
8. A double-roll crusher for fruits according to claim 4, characterized in that: The upper end surface of the frame (11) is provided with a movable groove (62), two movable grooves (62) are respectively provided at two ends of the frame (11), the fixed seat (22) slides in the two movable grooves (62) and is fixed by bolts, the fixed frame 1 (36) and the fixed frame 2 (59) are both provided with a movable groove (63), the tensioning sprocket 1 (34) and the tensioning sprocket 2 (56) are respectively slidably connected to the two movable grooves (63) and are fixed by bolts.
9. A double-roll crusher for fruits according to claim 6, characterized in that: The protective cover plate (12) is provided with an observation window (16) for observing the working condition of the crushing tooth roller (21).