Particle sorting device for fertilizer production
By designing a fertilizer sorting device supporting base, sorting mechanism and dispersed feed assembly, the problem of insufficient stacking and sorting of fertilizer sorting devices is solved, and effective sorting and vibration direction of fertilizers of different particle sizes is realized Adjustment improves sorting efficiency and adaptability.
Patent Information
- Application Number
- CN202420052218.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-09
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-01-09
AI Technical Summary
The existing fertilizer sorting devices are prone to accumulation, which affects the sorting efficiency, is insufficient in sorting, and the main direction of the vibration motor cannot be adjusted, resulting in poor use.
A particle sorting device for fertilizer production including a support base, sorting mechanism, angle adjusting machine mechanism and dispersed feed assembly is designed, driven by a support leg connected to high-strength spring, an eccentric wheel vibration motor and a servo motor. The angle adjustment machine mechanism, as well as the sorting mechanism of the inclined screen hopper and movable material separation plate, realizes flexible adjustment of the sorting and vibration direction of fertilizers of different particle sizes.
It improves the sorting sufficiency and adaptability of fertilizers, avoids accumulation and blockage, enhances the ability to break agglomerate fertilizers, and improves the sorting efficiency and effect.
Smart Images
Figure CN222241219U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sorting devices, in particular to a particle sorting device for fertilizer production. Background Art
[0002] After the fertilizer is produced, due to the different particle sizes of the fertilizer, it is necessary to sort the fertilizer, classify and package the fertilizers of different particle sizes, and recycle the unqualified fertilizers for granulation.
[0003] When the current sorting device for fertilizers is in use, the fertilizers are prone to accumulation when entering the sorting device. If the fertilizers are concentrated together, the sorting efficiency will be affected, and there will also be insufficient sorting. In addition, the existing sorting device is not convenient for breaking up the agglomerated fertilizers, which can easily cause blockage. At the same time, the vibration motor of the existing sorting device is generally a fixed installation structure, so the main vibration direction is not easy to adjust, and the main vibration direction cannot be controlled according to usage requirements, resulting in poor use effect. Therefore, the present application proposes a particle sorting device for fertilizer production. Utility Model Content
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a particle sorting device for fertilizer production, which effectively solves the problem that the existing fertilizer sorting device has poor use effect.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a particle sorting device for fertilizer production, comprising a supporting base, wherein the four corners of the top of the supporting base are fixedly provided with supporting legs, a sorting mechanism is arranged on the top of the supporting base, long supporting legs are fixedly provided on one end of both sides of the sorting mechanism, short supporting legs are fixedly provided on the other end of both sides of the sorting mechanism, the long supporting legs and the short supporting legs are connected to the supporting legs by high-strength springs, eccentric wheel vibration motors are fixedly provided on both sides of the sorting mechanism, the eccentric wheel vibration motors are matched and connected with the sorting mechanism through an angle adjustment mechanism, and a dispersed feeding assembly is fixedly provided on one end of the top of the sorting mechanism.
[0006] Preferably, the sorting mechanism consists of a top screening hopper, a middle screening hopper and a bottom receiving hopper, the top screening hopper is located at the top of the middle screening hopper, the bottom receiving hopper is located at the bottom of the middle screening hopper, and the top screening hopper, the middle screening hopper and the bottom receiving hopper are all inclined structures.
[0007] Preferably, the aperture of the top screening hopper is larger than that of the middle screening hopper, and one end of the top screening hopper, the middle screening hopper and the bottom receiving hopper are fixedly provided with a material discharge guide groove, and the bottom ends of the top screening hopper, the middle screening hopper and the bottom receiving hopper are fixedly provided with a plurality of inclined guide plates.
[0008] Preferably, the angle adjustment mechanism is composed of a servo motor, a worm, a first mounting disk, a first T-shaped rotating support disk, a worm wheel ring, a second mounting disk, a second T-shaped rotating support disk and a synchronous shaft. The first mounting disk and the second mounting disk are respectively fixedly connected to the middle positions on both sides of the sorting mechanism, the first T-shaped rotating support disk is rotatably connected to one side of the first mounting disk, the second T-shaped rotating support disk is rotatably connected to one side of the second mounting disk, the synchronous shaft is fixedly connected between the first T-shaped rotating support disk and the second T-shaped rotating support disk and is inserted into the sorting mechanism, the worm wheel ring is fixedly sleeved on the arc-shaped outer surface of the first T-shaped rotating support disk, the servo motor is fixedly connected to a side of the sorting mechanism close to the worm wheel ring, the worm is fixedly connected to the output shaft of the servo motor and meshes with the worm wheel ring, and the first T-shaped rotating support disk and the first mounting disk as well as the second T-shaped rotating support disk and the second mounting disk are all rotatably connected via a bearing.
[0009] Preferably, the distributed feeding assembly is composed of a feeding hopper, a strip material dividing frame and a plurality of material dividing plates. The strip material dividing frame is fixedly connected to the bottom end of the feeding hopper, and the material dividing plates are connected to the inside of the strip material dividing frame through a rotating shaft. The rotating shaft is inserted into the strip material dividing frame and is rotatably connected to it through bearing 2.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] (1) During operation, by providing a sorting mechanism consisting of a top screening hopper, a middle screening hopper and a bottom receiving hopper, it is possible to sort fertilizers of different particle sizes and classify the fertilizers. By providing a material discharging guide groove, the sorted fertilizers can be guided for discharging. By providing an inclined guide plate, the sorting path of the fertilizers can be extended, thereby improving the adequacy of the sorting.
[0012] (2) By setting an angle adjustment mechanism consisting of a servo motor, a worm, a first mounting plate, a first T-shaped rotating support plate, a worm wheel, a second mounting plate, a second T-shaped rotating support plate and a synchronous shaft, the tilt angle of the eccentric wheel vibration motor can be adjusted, thereby adjusting the main vibration direction of the sorting mechanism, and then the effect of the sorting vibration can be controlled according to actual conditions, thereby improving adaptability;
[0013] (3) By setting up a decentralized feeding assembly consisting of a feeding hopper, a strip-shaped dividing frame and a plurality of dividing plates, the fertilizer can be dispersed and placed inside the sorting mechanism, so that the fertilizer can be sorted quickly, avoiding the accumulation of fertilizers that affects the sorting efficiency and adequacy of the sorting. By setting up a rotating shaft and two bearings, the dividing plates can be made mobile, thereby avoiding fertilizer blockage and breaking up the agglomerated fertilizers, further improving the sorting effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0015] In the attached picture:
[0016] Figure 1 This is a schematic diagram of the structure of a particle sorting device for fertilizer production according to the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the sorting mechanism of the utility model;
[0018] Figure 3 This is a schematic diagram of the angle adjustment mechanism structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the distributed feeding assembly of the utility model;
[0020] Figure 5 This is a schematic diagram of the structure of the material dividing plate of the utility model;
[0021] In the figure: 1. Support base; 2. Support leg; 3. Sorting mechanism; 4. Long support leg; 5. Short support leg; 6. High-strength spring; 7. Eccentric wheel vibration motor; 8. Angle adjustment mechanism; 9. Dispersed feeding assembly; 10. Top screening hopper; 11. Middle screening hopper; 12. Bottom receiving hopper; 13. Unloading guide groove; 14. Inclined guide plate; 15. Servo motor; 16. Worm; 17. First mounting plate; 18. First T-shaped rotating support plate; 19. Worm wheel ring; 20. Second mounting plate; 21. Second T-shaped rotating support plate; 22. Synchronous shaft; 23. Bearing 1; 24. Feed hopper; 25. Strip material distribution frame; 26. Material distribution plate; 27. Rotating shaft; 28. Bearing 2. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0023] Depend on Figure 1 and Figure 3The utility model provides a particle sorting device for fertilizer production, comprising a support base 1, support legs 2 are fixedly arranged at the four corners of the top of the support base 1, a sorting mechanism 3 is arranged on the top of the support base 1, long support legs 4 are fixedly arranged at one end of both sides of the sorting mechanism 3, short support legs 5 are fixedly arranged at the other end of both sides of the sorting mechanism 3, the long support legs 4 and the short support legs 5 are connected to the support legs 2 through high-strength springs 6, eccentric wheel vibration motors 7 are fixedly arranged on both sides of the sorting mechanism 3, the eccentric wheel vibration motor 7 is matched and connected with the sorting mechanism 3 through an angle adjustment mechanism 8, and a dispersed feeding assembly 9 is fixedly arranged at one end of the top of the sorting mechanism 3;
[0024] When in use, the fertilizer is put into the interior of the distributed feeding component 9, and the distributed feeding component 9 performs a dispersion operation on the fertilizer, so that the fertilizer evenly enters the interior of the sorting mechanism 3, and the eccentric wheel vibration motor 7 drives the sorting mechanism 3 to vibrate, thereby realizing the sorting operation of the fertilizer and improving the sorting effect;
[0025] Depend on Figure 1 and Figure 2 It is given that the sorting mechanism 3 is composed of a top screening hopper 10, an intermediate screening hopper 11 and a bottom receiving hopper 12. The top screening hopper 10 is located at the top of the intermediate screening hopper 11, and the bottom receiving hopper 12 is located at the bottom of the intermediate screening hopper 11. The top screening hopper 10, the intermediate screening hopper 11 and the bottom receiving hopper 12 are all inclined structures. The aperture of the top screening hopper 10 is larger than the aperture of the intermediate screening hopper 11. One end of the top screening hopper 10, the intermediate screening hopper 11 and the bottom receiving hopper 12 are fixedly provided with a material discharge guide groove 13. The bottom ends of the top screening hopper 10, the intermediate screening hopper 11 and the bottom receiving hopper 12 are fixedly provided with a plurality of inclined guide plates 14.
[0026] When the sorting mechanism 3 is working, the fertilizer first enters the top screening hopper 10, the large-particle fertilizer remains in the top screening hopper 10, and the small-particle fertilizer enters the middle screening hopper 11. The middle screening hopper 11 is used for secondary sorting, and the fertilizer with the smallest particles is discharged to the bottom receiving hopper 12. The moving path of the fertilizer can be extended by the inclined guide plate 14, thereby improving the adequacy of sorting. The sorted fertilizer can be discharged through different discharge guide grooves 13.
[0027] Depend on Figure 1 and Figure 3The angle adjustment mechanism 8 is composed of a servo motor 15, a worm 16, a first mounting plate 17, a first T-shaped rotating support plate 18, a worm wheel 19, a second mounting plate 20, a second T-shaped rotating support plate 21 and a synchronous shaft 22. The first mounting plate 17 and the second mounting plate 20 are respectively fixedly connected to the middle positions on both sides of the sorting mechanism 3, the first T-shaped rotating support plate 18 is rotatably connected to one side of the first mounting plate 17, the second T-shaped rotating support plate 21 is rotatably connected to one side of the second mounting plate 20, and the synchronous shaft 22 is fixedly connected to the first mounting plate 17. The first T-shaped rotating support disk 18 and the second T-shaped rotating support disk 21 are interspersed in the sorting mechanism 3, the worm wheel 19 is fixedly sleeved on the arc-shaped outer surface of the first T-shaped rotating support disk 18, the servo motor 15 is fixedly connected to the side of the sorting mechanism 3 close to the worm wheel 19, the worm 16 is fixedly connected to the output shaft of the servo motor 15 and meshed with the worm wheel 19, and the first T-shaped rotating support disk 18 and the first mounting disk 17 as well as the second T-shaped rotating support disk 21 and the second mounting disk 20 are all rotatably connected through a bearing 1 23;
[0028] When the eccentric wheel vibration motor 7 is working, it can not only control the vibration frequency by controlling its rotation speed, but also change its vibration direction to change the main vibration direction of the sorting mechanism 3. The vibration direction can be horizontal vibration, vertical vibration and inclined vibration, so as to realize the sorting operation of different types of fertilizer particles. If the amount of fertilizer particles is small and relatively scattered, the sorting mechanism 3 can be controlled to vibrate horizontally to increase the sorting speed. If the fertilizer particles are more agglomerated, the sorting mechanism 3 can be controlled to vibrate obliquely or vertically, so that the fertilizer particles can be fully broken, and the sorting time can be extended to improve the adequacy of the sorting. When the angle adjustment mechanism 8 is working, the servo motor 15 drives the worm 16 to rotate, and the worm 16 drives the worm wheel 19 to rotate, and the worm wheel 19 drives the first T-shaped rotating support disk 18 to rotate, and then drives the second T-shaped rotating support disk 21 and the synchronous shaft 22 to rotate. The eccentric wheel vibration motor 7 is driven to rotate by the first T-shaped rotating support disk 18 and the second T-shaped rotating support disk 21, so as to realize angle adjustment.
[0029] Depend on Figure 1 , Figure 4 and Figure 5 The distributed feeding assembly 9 is composed of a feeding hopper 24, a strip-shaped material distribution frame 25 and a plurality of material distribution plates 26. The strip-shaped material distribution frame 25 is fixedly connected to the bottom end of the feeding hopper 24. The material distribution plates 26 are connected to the inside of the strip-shaped material distribution frame 25 through a rotating shaft 27. The rotating shaft 27 is inserted into the strip-shaped material distribution frame 25 and is rotatably connected thereto through a bearing 28.
[0030] When feeding through the dispersed feeding component 9, the strip-shaped dividing frame 25 can disperse the fertilizer so that the fertilizer can evenly enter the interior of the sorting mechanism 3, so that the fertilizer can be quickly sorted and the adequacy of the sorting can be improved. The dividing plate 26 can further improve the dispersion effect and assist in breaking up the agglomerated fertilizer.
[0031] During operation, by setting a sorting mechanism composed of a top screening hopper, a middle screening hopper and a bottom receiving hopper, it is possible to sort fertilizers of different particle sizes and classify the fertilizers. By setting a feeding guide groove, the sorted fertilizers can be guided for feeding. By setting an inclined guide plate, the fertilizer sorting path can be extended to improve the adequacy of the sorting. By setting an angle adjustment mechanism composed of a servo motor, a worm, a first mounting plate, a first T-shaped rotating support plate, a worm wheel ring, a second mounting plate, a second T-shaped rotating support plate and a synchronous shaft, the inclination angle of the eccentric wheel vibration motor can be adjusted. Adjustment can be made to adjust the main vibration direction of the sorting mechanism, and then the effect of the sorting vibration can be controlled according to actual conditions, thereby improving adaptability; by setting a decentralized feeding component composed of a feeding hopper, a strip dividing frame and a plurality of dividing plates, the fertilizer can be dispersed and put into the interior of the sorting mechanism, so that the fertilizer can be quickly sorted, avoiding the accumulation of fertilizers and affecting the sorting efficiency and the adequacy of the sorting. By setting a rotating shaft and a bearing, the dividing plate can be made active, thereby avoiding clogging of the fertilizer and breaking up the agglomerated fertilizer, thereby further improving the sorting effect.
Claims
1. A particle sorting device for fertilizer production, comprising a support base (1), characterized in that: Support legs (2) are fixedly arranged at the four corners of the top of the support base (1), a sorting mechanism (3) is arranged on the top of the support base (1), long support legs (4) are fixedly arranged at one end of both sides of the sorting mechanism (3), short support legs (5) are fixedly arranged at the other end of both sides of the sorting mechanism (3), the long support legs (4) and the short support legs (5) are connected to the support legs (2) through high-strength springs (6), eccentric wheel vibration motors (7) are fixedly arranged on both sides of the sorting mechanism (3), the eccentric wheel vibration motor (7) is matched and connected to the sorting mechanism (3) through an angle adjustment mechanism (8), and a dispersed feeding component (9) is fixedly arranged at one end of the top of the sorting mechanism (3).
2. A particle sorting device for fertilizer production according to claim 1, characterized in that: The sorting mechanism (3) is composed of a top screening hopper (10), a middle screening hopper (11) and a bottom receiving hopper (12); the top screening hopper (10) is located at the top end of the middle screening hopper (11), and the bottom receiving hopper (12) is located at the bottom end of the middle screening hopper (11); the top screening hopper (10), the middle screening hopper (11) and the bottom receiving hopper (12) are all inclined structures.
3. A particle sorting device for fertilizer production according to claim 2, characterized in that: The aperture of the top screening hopper (10) is larger than that of the middle screening hopper (11); one end of the top screening hopper (10), the middle screening hopper (11) and the bottom receiving hopper (12) are all fixedly provided with a material discharge guide groove (13); and the bottom ends of the top screening hopper (10), the middle screening hopper (11) and the bottom receiving hopper (12) are all fixedly provided with a plurality of inclined guide plates (14).
4. A particle sorting device for fertilizer production according to claim 1, characterized in that: The angle adjustment mechanism (8) is composed of a servo motor (15), a worm (16), a first mounting plate (17), a first T-shaped rotating support plate (18), a worm wheel (19), a second mounting plate (20), a second T-shaped rotating support plate (21) and a synchronous shaft (22); the first mounting plate (17) and the second mounting plate (20) are respectively fixedly connected to the middle positions of both sides of the sorting mechanism (3); the first T-shaped rotating support plate (18) is rotatably connected to one side of the first mounting plate (17); the second T-shaped rotating support plate (21) is rotatably connected to one side of the second mounting plate (20); and the synchronous shaft (22) is fixedly connected to the first mounting plate (17). The worm wheel (19) is fixedly sleeved on the arc-shaped outer surface of the first T-shaped rotating support disk (18) and the second T-shaped rotating support disk (21). The servo motor (15) is fixedly connected to a side of the sorting mechanism (3) close to the worm wheel (19). The worm (16) is fixedly connected to the output shaft of the servo motor (15) and meshes with the worm wheel (19). The first T-shaped rotating support disk (18) and the first mounting disk (17) as well as the second T-shaped rotating support disk (21) and the second mounting disk (20) are rotatably connected via a bearing 1 (23).
5. A particle sorting device for fertilizer production according to claim 1, characterized in that: The dispersed feeding assembly (9) is composed of a feeding hopper (24), a strip-shaped material dividing frame (25) and a plurality of material dividing plates (26); the strip-shaped material dividing frame (25) is fixedly connected to the bottom end of the feeding hopper (24); the material dividing plates (26) are connected to the inside of the strip-shaped material dividing frame (25) via a rotating shaft (27); the rotating shaft (27) is inserted into the strip-shaped material dividing frame (25) and is rotatably connected thereto via a second bearing (28).