Pulse dust remover for rice processing

By using a combination technology of pulse dust collector and cleaning components during the rice processing process, the problem of poor separation between dust and broken rice is solved, and a more thorough separation between dust and broken rice is achieved and a more convenient cleaning process is improved, which has improved the broken rice. The quality of recycling and the filtering effect of network management.

CN222241372UActive Publication Date: 2024-12-27XIANGYANG RONGHE GRAIN & OIL CO LTD
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Patent Information

Application Number
CN202420394098.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2024-12-27
Estimated Expiration
2034-03-01

AI Technical Summary

Technical Problem

In the current rice processing, the separation effect between dust and broken rice is not good, and after repeated filtering, there is a lot of dust attached to the net tube, which affects the separation effect between dust and broken rice.

Method used

A rice processing pulse dust collector was designed. The fan in the screening tube sucked out dust and attached it to the cloth bag. The pulse component was used for pulse dust removal, and at the same time, the cleaning component was driven to move up and down to clean the external cleaning tube to ensure dust and fragmentation. Complete separation and recycling of rice.

Benefits of technology

It improves the separation effect between dust and broken rice, simplifies the cleaning process of screening pipes, extends the service life of the network pipes, and ensures efficient separation and recycling of dust and broken rice.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rice processing, and discloses a rice processing pulse dust remover which comprises a machine shell, a feeding pipe and a discharging pipe which are arranged on the left side wall of the machine shell, a first baffle plate, a second baffle plate and a fixed net which are arranged between the left side and the right side of the inner wall of the machine shell, and a cloth bag arranged between the fixed net and the second baffle plate. The dust removal device has the following advantages and effects that when dust and broken rice are separated, the fan can suck the dust out of the screening net pipe from the outside, the dust is attached to the cloth bag, then pulse dust removal is conducted through the pulse assembly, at the moment, the dust attached to the broken rice in the screening net pipe is separated more thoroughly and can be recycled through the discharging pipe, and the dust removal efficiency is improved. And after the broken rice is collected, the driving assembly drives the cleaning assembly to move up and down, the screening net pipe is conveniently cleaned from the outer side, and it is guaranteed that the screening net pipe has the good dust filtering effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of rice processing, in particular to a pulse dust removal machine for rice processing. Background Art

[0002] Rice is mixed with various impurities such as sand, gravel, soil, coal dust, nails, rice straw and weed seeds. A large amount of dust will be produced during the processing. In order to ensure the cleanliness of the factory and avoid dust pollution, dust collectors are often used to collect dust.

[0003] After searching, Chinese patent CN217094289U discloses a bag-type pulse dust collector for rice processing. In this application, a vibration motor is used to drive a mesh tube to rotate and sieve dust in broken rice. The broken rice is discharged by opening a solenoid valve, and the broken rice can be effectively recovered. However, the gas containing broken rice and dust enters the mesh tube in a vertical falling state, and the separation effect of dust and rice is not very good. A large amount of dust is still easily attached to the collected broken rice, and more dust is attached to the mesh tube after multiple filtrations, which affects the separation effect of dust and broken rice. Therefore, we propose a pulse dust collector for rice processing. Utility Model Content

[0004] The utility model aims to provide a pulse dust removal machine for rice processing, which has the effects of more thorough dust separation and convenient cleaning.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: a rice processing pulse dust collector, comprising a casing, a feed pipe and a discharge pipe installed on the left side wall of the casing, a baffle 1, a baffle 2 and a fixed net installed between the left and right sides of the inner wall of the casing, a cloth bag installed between the fixed net and the baffle 2, an ash discharge pipe installed at the bottom of the casing, an ash discharge valve installed on the ash discharge pipe, a pulse assembly installed on the casing, a sub-screen pipe connected between the feed pipe and the discharge pipe, and an air outlet pipe installed on the right side wall of the casing, a fan is installed on the inner top wall of the casing, a cleaning assembly is provided on the outside of the sub-screen pipe, a driving assembly for driving the cleaning assembly to move up and down is provided on the inner wall of the casing, and a supporting assembly for supporting the cleaning assembly to move up and down is provided on the fixed net.

[0006] By adopting the above technical scheme, the gas containing broken rice and dust enters into the interior of the sub-screening mesh tube through the feed pipe, and when the dust and broken rice are separated in the sub-screening mesh tube, the fan is turned on to suck the dust out of the sub-screening mesh tube from the outside, so that the dust adheres to the cloth bag and then the pulse component is used for pulse dust removal. At this time, the dust attached to the broken rice in the sub-screening mesh tube is separated more thoroughly and can be recovered through the discharge pipe, thereby improving the quality of broken rice recovery. The dust after the pulse is discharged through the ash discharge pipe. After the broken rice is collected, the driving component drives the cleaning component to move up and down, which is convenient for cleaning the sub-screening mesh tube from the outside, thereby ensuring that the sub-screening mesh tube has a good dust filtering effect, and the supporting component supports the cleaning component to rise and fall more stably outside the sub-screening mesh tube.

[0007] The utility model is further configured as follows: the pulse assembly includes a pulse gas cylinder installed on the casing, a pulse gas pipe connected to the pulse gas cylinder and extending to the interior of the casing and connected to the baffle, a pulse nozzle connected to the bottom of the pulse gas pipe, and a pulse valve installed on the pulse gas pipe.

[0008] By adopting the above technical solution, the pulse valve is opened, and pulse gas is ejected from the pulse nozzle to perform pulse dust removal on the dust on the bag.

[0009] The utility model is further configured as follows: at least three cloth bags and pulse nozzles are provided and their positions correspond one to one.

[0010] By adopting the above technical solution, the cloth bags and the pulse nozzles correspond one to one, thereby improving the effect of pulse dust removal.

[0011] The utility model is further configured as follows: the cleaning assembly comprises a mounting ring sleeved on the outside of the sub-screening tube and a brush mounted on the inner side of the mounting ring.

[0012] By adopting the above technical solution, the brush contacts the side wall of the sub-screening mesh tube and cleans the side wall of the sub-screening mesh tube.

[0013] The utility model is further configured as follows: the driving assembly includes a mounting sleeve mounted on the inner wall of the casing, a motor mounted on the inner bottom wall of the mounting sleeve, a threaded rod connected to the motor output shaft and movably connected to the inner top wall of the mounting sleeve, and a lifting block threadedly connected to the outside of the threaded rod, one end of the lifting block is movably connected to the inner wall of the mounting sleeve, and the other end of the lifting block is fixedly connected to the mounting ring.

[0014] By adopting the above technical solution, the motor is started to drive the threaded rod to rotate, the lifting block is threadedly connected to the threaded rod and movably connected to the inner wall of the mounting sleeve, so that the lifting block drives the mounting ring to perform lifting and lowering movements on the mounting sleeve, and the brush can clean the side wall of the sub-screen tube from top to bottom.

[0015] The utility model is further configured as follows: the support assembly comprises a guide rod mounted on the fixed net and a guide block sleeved outside the guide rod and connected to the mounting ring.

[0016] By adopting the above technical solution, when the mounting ring moves up and down, the guide block moves up and down along with the mounting ring outside the guide rod, providing an additional support point for the movement of the mounting ring and improving the stability of the movement of the mounting ring.

[0017] The utility model is further configured as follows: the discharge pipe is also provided with a solenoid valve for controlling the discharge.

[0018] By adopting the above technical solution, the broken rice is collected after being separated from the dust, and the electromagnetic valve is opened to discharge the collected broken rice from the discharge pipe to complete the recovery of the broken rice.

[0019] The beneficial effect of the utility model is that when the dust is separated from the broken rice, the fan can suck the dust out of the sub-screening mesh tube from the outside, so that the dust adheres to the cloth bag and then the pulse dust removal is performed by the pulse component. At this time, the dust attached to the broken rice in the sub-screening mesh tube is separated more thoroughly and can be recovered through the discharge pipe, thereby improving the quality of the broken rice recovery. After the broken rice is collected, the driving component drives the cleaning component to move up and down, which is convenient for cleaning the sub-screening mesh tube from the outside, thereby ensuring that the sub-screening mesh tube has a good dust filtering effect, and the supporting component supports the cleaning component to rise and fall more stably outside the sub-screening mesh tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 It is a schematic diagram of the structure of the utility model.

[0022] Figure 2 It is a top view of the connection structure between the mounting ring and the lifting block of the utility model.

[0023] In the figure, 1. casing; 2. feed pipe; 3. outlet pipe; 4. baffle 2; 5. fixed net; 6. cloth bag; 7. ash discharge pipe; 8. ash discharge valve; 9. pulse gas cylinder; 10. pulse gas pipe; 11. pulse valve; 12. pulse nozzle; 13. baffle 1; 14. fan; 15. outlet pipe; 16. screening mesh pipe; 17. installation sleeve; 18. motor; 19. threaded rod; 20. lifting block; 21. installation ring; 22. brush; 23. guide rod; 24. guide block. DETAILED DESCRIPTION

[0024] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-2 The utility model provides a pulse dust collector for rice processing, comprising a casing 1, a feed pipe 2 and a discharge pipe 15 installed on the left side wall of the casing 1, a baffle 1 13 installed between the left and right sides of the inner wall of the casing 1, a baffle 2 4 and a fixed net 5, a cloth bag 6 installed between the fixed net 5 and the baffle 2 4, an ash discharge pipe 7 installed at the bottom of the casing 1, an ash discharge valve 8 installed on the ash discharge pipe 7, a pulse component installed on the casing 1, a sub-screening mesh pipe 16 connected between the feed pipe 2 and the discharge pipe 15, and an air outlet pipe 3 installed on the right side wall of the casing 1, a fan 14 is installed on the inner top wall of the casing 1, a cleaning component is arranged outside the sub-screening mesh pipe 16, a driving component for driving the cleaning component to move up and down is arranged on the inner wall of the casing 1, and a supporting component for supporting the cleaning component to move up and down is arranged on the fixed net 5.

[0026] The gas containing broken rice and dust enters the interior of the sub-screening mesh tube 16 through the feed pipe 2. When the dust and broken rice are separated in the sub-screening mesh tube 16, the fan 14 is turned on to suck the dust out of the sub-screening mesh tube 16 from the outside, so that the dust adheres to the cloth bag 6 and then the pulse component is used for pulse dust removal. At this time, the dust attached to the broken rice in the sub-screening mesh tube 16 is separated more thoroughly and can be recovered through the discharge pipe 15, thereby improving the quality of broken rice recovery. The dust after the pulse is discharged through the ash discharge pipe 7. After the broken rice is collected, the driving component drives the cleaning component to move up and down, which is convenient for cleaning the sub-screening mesh tube 16 from the outside, thereby ensuring that the sub-screening mesh tube 16 has a good dust filtering effect. The supporting component supports the cleaning component to rise and fall more stably outside the sub-screening mesh tube 16.

[0027] The pulse assembly includes a pulse gas cylinder 9 installed on the casing 1, a pulse gas pipe 10 connected to the pulse gas cylinder 9 and extending to the interior of the casing 1 and connected to a baffle 13, a pulse nozzle 12 connected to the bottom of the pulse gas pipe 10, and a pulse valve 11 installed on the pulse gas pipe 10. When the pulse valve 11 is opened, pulse gas is sprayed from the pulse nozzle 12 to perform pulse dust removal on the dust bag 6.

[0028] There are no less than three cloth bags 6 and pulse nozzles 12, and the positions of the two correspond one to one. The cloth bags 6 and the pulse nozzles 12 correspond one to one, thereby improving the effect of pulse dust removal.

[0029] The cleaning assembly includes a mounting ring 21 sleeved on the outside of the sub-screen mesh tube 16 and a brush 22 mounted on the inside of the mounting ring 21 . The brush 22 contacts the side wall of the sub-screen mesh tube 16 to clean the side wall of the sub-screen mesh tube 16 .

[0030] The driving assembly includes a mounting sleeve 17 mounted on the inner wall of the casing 1, a motor 18 mounted on the inner bottom wall of the mounting sleeve 17, a threaded rod 19 connected to the output shaft of the motor 18 and movably connected to the inner top wall of the mounting sleeve 17, and a lifting block 20 threadedly connected to the outside of the threaded rod 19, one end of the lifting block 20 is movably connected to the inner wall of the mounting sleeve 17, and the other end of the lifting block 20 is fixedly connected to the mounting ring 21. When the motor 18 is started, the threaded rod 19 is driven to rotate, and the lifting block 20 is threadedly connected to the threaded rod 19 and movably connected to the inner wall of the mounting sleeve 17, so that the lifting block 20 drives the mounting ring 21 to perform a lifting motion on the mounting sleeve 17, so that the brush 22 can clean the side wall of the sub-screen tube 16 from top to bottom.

[0031] The supporting assembly includes a guide rod 23 installed on the fixed net 5 and a guide block 24 which is sleeved on the outside of the guide rod 23 and connected to the mounting ring 21. When the mounting ring 21 moves up and down, the guide block 24 moves up and down along with the mounting ring 21 on the outside of the guide rod 23, providing an additional support point for the movement of the mounting ring 21 and improving the stability of the movement of the mounting ring 21.

[0032] The discharge pipe 15 is also provided with a solenoid valve for controlling the discharge. After the broken rice is separated from the dust, the collection of the broken rice is completed. The solenoid valve is opened to discharge the collected broken rice from the discharge pipe 15 to complete the recovery of the broken rice.

Claims

1. A rice processing pulse dust collector, comprising a casing (1), a feed pipe (2) and a discharge pipe (15) installed on the left side wall of the casing (1), a baffle plate 1 (13) installed between the left and right sides of the inner wall of the casing (1), a baffle plate 2 (4) and a fixed net (5), a cloth bag (6) installed between the fixed net (5) and the baffle plate 2 (4), an ash discharge pipe (7) installed at the bottom of the casing (1), an ash discharge valve (8) installed on the ash discharge pipe (7), a pulse assembly installed on the casing (1), a sub-screening pipe (16) connected between the feed pipe (2) and the discharge pipe (15), and an air outlet pipe (3) installed on the right side wall of the casing (1), characterized in that: A fan (14) is installed on the inner top wall of the casing (1), a cleaning component is provided on the outside of the sub-screening pipe (16), a driving component for driving the cleaning component to move up and down is provided on the inner wall of the casing (1), and a supporting component for supporting the cleaning component to move up and down is provided on the fixed net (5).

2. A rice processing pulse dust collector according to claim 1, characterized in that: The pulse assembly comprises a pulse gas cylinder (9) mounted on the housing (1), a pulse gas pipe (10) connected to the pulse gas cylinder (9) and extending to the interior of the housing (1) and connected to the baffle plate 1 (13), a pulse nozzle (12) connected to the bottom of the pulse gas pipe (10), and a pulse valve (11) mounted on the pulse gas pipe (10).

3. A rice processing pulse dust collector according to claim 2, characterized in that: The cloth bags (6) and pulse nozzles (12) are both provided with no less than three and their positions correspond one to one.

4. A rice processing pulse dust collector according to claim 3, characterized in that: The cleaning assembly comprises a mounting ring (21) sleeved on the outside of the sub-screen tube (16) and a brush (22) mounted on the inside of the mounting ring (21).

5. A rice processing pulse dust collector according to claim 4, characterized in that: The driving assembly comprises a mounting sleeve (17) mounted on the inner wall of the housing (1), a motor (18) mounted on the inner bottom wall of the mounting sleeve (17), a threaded rod (19) connected to the output shaft of the motor (18) and movably connected to the inner top wall of the mounting sleeve (17), and a lifting block (20) threadedly connected to the outside of the threaded rod (19), one end of the lifting block (20) being movably connected to the inner wall of the mounting sleeve (17), and the other end of the lifting block (20) being fixedly connected to the mounting ring (21).

6. A rice processing pulse dust collector according to claim 5, characterized in that: The support assembly comprises a guide rod (23) mounted on the fixed net (5) and a guide block (24) sleeved outside the guide rod (23) and connected to the mounting ring (21).

7. A rice processing pulse dust collector according to claim 6, characterized in that: The discharge pipe (15) is also provided with a solenoid valve for controlling the discharge.

Citation Information

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