Defective product removing device
By designing and adjusting the motor-driven movable shaft and connecting rod in the fruit processing equipment, a defective product removal device that automatically adjusts the size of the screen hole is realized, solving the problem of frequent screen replacement in the prior art, and improving processing speed and efficiency. And improve the transfer effect and unloading treatment through pre-cleaning and push brush functions.
Patent Information
- Application Number
- CN202323398167.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-13
AI Technical Summary
During the screening process, existing fruit processing equipment needs to replace screens of different sizes according to the type of fruit, resulting in limited processing speed and the screen hole size cannot be automatically adjusted to meet the needs of different fruit sizes.
A defective product removal device is designed, using an adjustment motor to drive the movable shaft and connecting rod, so that the fan-shaped screen slides along the inner wall of the half-cylinder screen to adjust the size of the screen hole, and combines the push brush and scrubbing nozzle for pre-cleaning and unloading of fruits. .
The screen hole size is automatically adjusted according to the size of the fruit fruit, the scope of application of the device is expanded, the processing speed and efficiency are improved, and the fruit juice adhesion and sub-fruit accumulation are reduced through pre-cleaning and push brushing functions.
Smart Images

Figure CN222241381U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a defective product rejecting device, belonging to the field of fruit processing. Background Art
[0002] Fruit processing uses fruits and berries as raw materials, treats them by physical, chemical or biological methods (inhibiting the activity of enzymes and the activity of spoilage bacteria or killing spoilage bacteria), and then processes them into food to achieve the purpose of preservation. Fruit processing can improve the flavor of fruits, increase their edible value and economic benefits, and effectively extend the supply time of fruits. When fruits are produced and processed on a large scale, they need to go through processes such as washing, fruit sorting, and inferior fruit selection. In the process of inferior fruit selection, workers need to pick out the inferior fruits. For this purpose, it is necessary to use inferior product rejection devices to reject and distinguish smaller fruits.
[0003] In the prior art, when processing fruits, it is necessary to remove smaller inferior fruits according to the size of the fruits. Because there are many kinds of fruits on the market and there are certain differences in the sizes of fruits, in the process of screening using sieves, due to the different sizes of fruits, it is necessary to replace sieves with different mesh sizes for removal operations. Therefore, when the machine is screening, the sieve needs to be disassembled and replaced according to the type of fruit, which affects the processing speed. Therefore, it is necessary to design a defective rejection device that can automatically change the size of the sieve holes according to the size of the screened fruit. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model aims to provide a defective product rejection device to solve the problems raised in the above-mentioned background technology. The utility model is convenient for changing the size of the screening holes according to the size of the screened fruits.
[0005] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: a defective product rejection device, including a frame, a lifting motor is installed on the outer wall of the frame, the output shaft of the lifting motor is fixedly connected to the loading rack through a coupling, the inner wall of the loading rack is provided with a first electric roller, the inner wall of the frame is installed with a second electric roller, a conveyor belt is installed inside the frame, and a screening component is installed inside the frame.
[0006] A push cylinder is installed on the outside of the frame, a push brush is fixedly connected to the output end of the push cylinder, a support shaft is installed on the outer wall of the frame, and a discharge hopper is connected to the outer wall of the frame through the support shaft.
[0007] Furthermore, a drainage end is installed on the outer wall of the frame, a guide slope is fixedly connected to the interior of the frame, and the bottom plane of the second motorized roller is lower than the height of the guide slope.
[0008] Furthermore, a support frame is fixedly connected to the top of the frame, a water pipe is arranged inside the support frame, the outer wall of the water pipe is connected to a washing nozzle through a support shaft, the input end of the washing nozzle is connected to the water pipe through a hose, a valve is arranged at one end of the water pipe, and the water pipe is located above the second electric roller.
[0009] Furthermore, the interior of the screening assembly includes a half-cylinder screen, a movable shaft, a connecting rod, a fan-shaped screen and an adjusting motor, the interior of the frame is installed with a half-cylinder screen, the outer wall of the frame is installed with an adjusting motor, the output shaft of the adjusting motor is fixedly connected to the movable shaft through a coupling, the outer wall of the movable shaft is fixedly connected to a connecting rod, and one end of the connecting rod is fixedly connected to the fan-shaped screen.
[0010] Furthermore, the half-cylinder screen fits the fan-shaped screen, and half of the half-cylinder screen is provided with screen holes, and the screen holes of the half-cylinder screen are larger than the diameter of the screen holes of the fan-shaped screen.
[0011] Furthermore, the movable shaft passes through the interior of the straight half-cylinder screen of the frame, and the adjusting motor is located below the pushing cylinder.
[0012] Furthermore, the push brush is located inside the screening component, and the bottom of the push brush is a brush surface, and the brush surface is in contact with the conveyor belt. The number of the screening components is set to three groups, and the number of the discharge hopper and the push brush is consistent with the screening component.
[0013] The beneficial effects of the utility model are as follows: the utility model can remove smaller inferior fruits according to the size of the fruits through the screening component, and the movable shaft can be driven to rotate by the adjusting motor, thereby driving the connecting rod to move, so that the fan-shaped screen can be slidably adjusted along the inner wall of the semi-cylinder screen, thereby adjusting the size of the sieve hole, so that the inferior fruit removal device can be used in the processing of fruits of various sizes, so that the device has a wider range of application and the size of the sieve hole can be adjusted according to needs.
[0014] The fruit can be pre-cleaned by the washing nozzle, and then screened. The inferior fruit can be directly unloaded. The push cylinder can drive the push brush to push, which can not only clean the surface of the conveyor belt to reduce the adhesion of fruit juice and affect the transmission effect, but also unload the inferior fruit to prevent its accumulation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0016] Figure 1 This is a schematic diagram of the structure of a defective product rejection device of the utility model;
[0017] Figure 2 This is a schematic diagram of the connection structure between the screening assembly and the push brush of the utility model;
[0018] Figure 3 This is a schematic diagram of the connection structure of the screening assembly of the utility model;
[0019] Figure 4 This is a schematic diagram of the connection structure between the regulating motor and the fan-shaped screen of the utility model.
[0020] In the figure: 1. Frame; 2. Lifting motor; 3. Loading rack; 4. First electric roller; 5. Second electric roller; 6. Conveyor belt; 7. Screening assembly; 701. Half-cylinder screen; 702. Movable shaft; 703. Connecting rod; 704. Fan-shaped screen; 705. Adjusting motor; 8. Pushing cylinder; 9. Pushing brush; 10. Support shaft; 11. Discharge hopper; 12. Drainage end; 13. Support frame; 14. Water pipe; 15. Washing nozzle; 16. Valve. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] See also Figure 1 and Figure 2 The utility model provides a technical solution: a defective product rejection device, including a frame 1, a lifting motor 2 is installed on the outer wall of the frame 1, the output shaft of the lifting motor 2 is fixedly connected to a feeding frame 3 through a coupling, a first electric roller 4 is arranged on the inner wall of the feeding frame 3, a second electric roller 5 is installed on the inner wall of the frame 1, a conveying belt 6 is installed inside the frame 1, and a screening component 7 is installed inside the frame 1.
[0023] A push cylinder 8 is installed on the outside of the frame 1, and a push brush 9 is fixedly connected to the output end of the push cylinder 8. A support shaft 10 is installed on the outer wall of the frame 1, and a discharge hopper 11 is connected to the outer wall of the frame 1 through the support shaft 10.
[0024] The utility model can remove smaller inferior fruits according to the size of fruits through the screening component 7, and can drive the movable shaft 702 to rotate by using the adjusting motor 705, thereby driving the connecting rod 703 to move, so that the fan-shaped screen 704 can slide and adjust along the inner wall of the semi-cylinder screen 701, so as to adjust the size of the screen hole, so that the inferior fruit removal device can be used in the processing of fruits of various sizes, so that the device has a wider range of application, and the size of the screen hole can be adjusted according to needs.
[0025] See also Figure 3 to Figure 4The utility model provides a technical solution: a drainage end 12 is installed on the outer wall of the frame 1, a guide slope is fixedly connected to the inside of the frame 1, and the bottom plane of the second electric roller 5 is lower than the height of the guide slope.
[0026] The above structure discharges the top washing water through the drainage end 12 .
[0027] Preferably, a support frame 13 is fixedly connected to the top of the frame 1, a water pipe 14 is arranged inside the support frame 13, the outer wall of the water pipe 14 is connected to a washing nozzle 15 through a support shaft 10, the input end of the washing nozzle 15 is connected to the water pipe 14 through a hose, a valve 16 is arranged at one end of the water pipe 14, and the water pipe 14 is located above the second electric roller 5.
[0028] The above structure cleans the fruits during transportation through the washing nozzle 15 to remove the dirt and dust on the surface.
[0029] Preferably, the interior of the screening assembly 7 includes a half-cylinder screen 701, a movable shaft 702, a connecting rod 703, a fan-shaped screen 704 and an adjusting motor 705. The half-cylinder screen 701 is installed inside the frame 1, and the adjusting motor 705 is installed on the outer wall of the frame 1. The output shaft of the adjusting motor 705 is fixedly connected to the movable shaft 702 through a coupling, the outer wall of the movable shaft 702 is fixedly connected to the connecting rod 703, and one end of the connecting rod 703 is fixedly connected to the fan-shaped screen 704.
[0030] The above structure uses the screening component 7 to remove and screen inferior fruits according to their sizes.
[0031] Furthermore, the half-cylinder screen 701 fits closely with the fan-shaped screen 704 , and half of the half-cylinder screen 701 is provided with screen holes, and the screen holes of the half-cylinder screen 701 are larger than the diameter of the screen holes of the fan-shaped screen 704 .
[0032] The above structure allows the size of the sieve holes on the half-cylinder sieve 701 to be adjusted through the movement of the fan-shaped sieve 704.
[0033] Furthermore, the movable shaft 702 passes through the interior of the straight half-cylinder screen 701 of the frame 1, and the adjustment motor 705 is located below the pushing cylinder 8.
[0034] The above structure is connected to the fan-shaped screen 704 via a movable shaft 702 .
[0035] Furthermore, the push brush 9 is located inside the screening component 7, and the bottom of the push brush 9 is a brush surface, and the brush surface is in contact with the conveyor belt 6. The number of screening components 7 is set in three groups, and the number of discharge hoppers 11 and push brushes 9 is consistent with that of the screening component 7.
[0036] The above structure pushes the screened inferior fruits during the unloading process through the push brush 9.
[0037] Specific implementation method: First, the screening component 7 can be adjusted in advance according to the size of the fruit to remove the smaller inferior fruit. The adjusting motor 705 can be used to drive the movable shaft 702 to rotate, thereby driving the connecting rod 703 to move, so that the fan-shaped screen 704 can slide and adjust along the inner wall of the semi-cylinder screen 701, thereby adjusting the size of the screen hole, so that the fruit defective rejection device can be used in the processing of fruits of various sizes, and the size of the screen hole can be adjusted according to needs; secondly, the fruit to be selected is poured into the position of the loading rack 3, and the lifting motor 2 is started to drive the loading rack 3 to rotate, thereby driving the first motor The roller 4 moves, the first electric roller 4 and the second electric roller 5 transmit, drive the fruit to be transported, slide through the guide slope, so that the fruit enters the conveyor belt 6 position after cleaning, and finally, the smaller inferior fruit is removed through the half-cylinder screen 701 position of the screening component 7. The inferior fruit after removal can be directly unloaded, and the push cylinder 8 can be driven to push the push brush 9, which can clean the surface of the conveyor belt 6 to reduce the adhesion of fruit juice and affect the transmission effect, and can also unload the inferior fruit to prevent the inferior fruit from piling up (the first electric roller 4 and the second electric roller 5 described above are both TDY75 models).
[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A defective product rejection device, comprising a frame (1), characterized in that: The outer wall of the frame (1) is provided with a lifting motor (2), the output shaft of the lifting motor (2) is fixedly connected to a loading frame (3) via a coupling, the inner wall of the loading frame (3) is provided with a first electric roller (4), the inner wall of the frame (1) is provided with a second electric roller (5), a conveying belt (6) is installed inside the frame (1), and a screening assembly (7) is installed inside the frame (1); A pushing cylinder (8) is installed outside the frame (1), and a pushing brush (9) is fixedly connected to the output end of the pushing cylinder (8). A supporting shaft (10) is installed on the outer wall of the frame (1), and a discharge hopper (11) is connected to the outer wall of the frame (1) via the supporting shaft (10).
2. A defective product rejection device according to claim 1, characterized in that: The outer wall of the frame (1) is provided with a drainage end (12), the interior of the frame (1) is fixedly connected with a guide slope, and the bottom plane of the second motorized roller (5) is lower than the height of the guide slope.
3. A defective product rejection device according to claim 1, characterized in that: A support frame (13) is fixedly connected to the top of the frame (1), a water pipe (14) is arranged inside the support frame (13), the outer wall of the water pipe (14) is connected to a scrubbing nozzle (15) via a support shaft (10), the input end of the scrubbing nozzle (15) is connected to the water pipe (14) via a hose, a valve (16) is arranged at one end of the water pipe (14), and the water pipe (14) is located above the second motorized roller (5).
4. A defective product rejection device according to claim 1, characterized in that: The interior of the screening assembly (7) comprises a half-cylinder screen (701), a movable shaft (702), a connecting rod (703), a fan-shaped screen (704) and an adjusting motor (705); the interior of the frame (1) is provided with the half-cylinder screen (701); the outer wall of the frame (1) is provided with the adjusting motor (705); the output shaft of the adjusting motor (705) is fixedly connected to the movable shaft (702) via a coupling; the outer wall of the movable shaft (702) is fixedly connected to the connecting rod (703); one end of the connecting rod (703) is fixedly connected to the fan-shaped screen (704).
5. A defective product rejection device according to claim 4, characterized in that: The half-cylinder screen (701) is fitted with the fan-shaped screen (704), and half of the half-cylinder screen (701) is provided with screen holes, and the screen holes of the half-cylinder screen (701) are larger than the diameter of the screen holes of the fan-shaped screen (704).
6. A defective product rejection device according to claim 4, characterized in that: The movable shaft (702) passes through the interior of the straight half-cylinder screen (701) of the frame (1), and the adjustment motor (705) is located below the pushing cylinder (8).
7. A defective product rejection device according to claim 1, characterized in that: The push brush (9) is located inside the screening component (7), and the bottom of the push brush (9) is a brush surface, and the brush surface is in contact with the conveyor belt (6). The number of the screening components (7) is three groups, and the number of the discharge hopper (11) and the push brush (9) is consistent with that of the screening components (7).
