Cover buckling equipment

Abstract

The utility model relates to cover buckling equipment which comprises a conveying mechanism with an unqualified product falling area and a collecting mechanism, the collecting mechanism comprises a material receiving part and a collecting box, the material receiving part is provided with a material receiving opening and a discharging opening communicated with the material receiving opening, the material receiving part is arranged below the conveying mechanism, the material receiving opening corresponds to the unqualified product falling area, and the collecting box is arranged below the conveying mechanism. The receiving module is used for receiving unqualified products falling from the unqualified product falling area; the collecting box is arranged below the material receiving piece and communicates with the discharging opening. By arranging the collecting mechanism, the material receiving piece can receive the unqualified products falling out of the unqualified product falling area, the collecting box can receive the unqualified products conveyed by the material receiving piece, when cleaning is needed, cleaning can be completed only by taking out the collecting box, manpower is effectively saved, the production efficiency is improved, and potential safety hazards are reduced.

Description

Technical Field

[0001] The present application relates to the technical field of defective product collection, and in particular to a capping device. Background Art

[0002] In the automated production process of solar photovoltaic modules, a capping machine is required to cap the junction boxes on the photovoltaic modules after the glue is cured. The capping success rate of the capping machine used is 95%, and the 5% of the junction box covers that fail to cap will fall out of the conveying mechanism of the capping machine.

[0003] In the related art, cardboard is usually placed at the position where the defective products of the conveying mechanism fall, and then they are cleaned manually, which leads to a long cleaning time and affects the production efficiency. During the cleaning, it is necessary to enter the inside of the capping machine to clean the fallen wire box covers, which poses a safety hazard. Summary of the invention

[0004] Based on this, it is necessary to provide a capping device that can effectively save manpower, improve production efficiency, and reduce safety hazards.

[0005] A capping device, characterized by comprising:

[0006] A conveying mechanism, wherein the conveying mechanism has an area where defective products fall;

[0007] The collecting mechanism includes a material receiving piece and a collecting box, wherein the material receiving piece has a material receiving port and a material discharging port connected to the material receiving port, the material receiving piece is arranged below the conveying mechanism, and the material receiving port is arranged corresponding to the defective product dropping area, and is used for receiving defective products dropped from the defective product dropping area; the collecting box is arranged below the material receiving piece and is connected to the material discharging port.

[0008] In the above scheme, by setting up a collecting mechanism, the material receiving part can receive defective products that fall out of the defective product falling area, and the collection box can receive defective products transported by the material receiving part. When cleaning is needed, it is only necessary to take out the collection box to complete the cleaning, which effectively saves manpower, improves production efficiency, and reduces safety hazards.

[0009] In one of the embodiments, the collecting box is movably disposed below the material receiving member, and the projection of the material outlet is located within the opening range of the collecting box.

[0010] By movably arranging the collection box under the receiving piece, when cleaning is needed, the collection box can be taken out from under the receiving piece, and after cleaning, the collection box can be put under the receiving piece again to continue collecting unqualified products. By arranging the projection of the discharge port within the opening range of the collection box, all unqualified products falling out of the discharge port can enter the collection box, preventing unqualified products from falling out of the collection box.

[0011] In one of the embodiments, the projection of the area where the defective products fall is located within the opening area of ​​the material receiving port.

[0012] By arranging the projection of the defective product dropping area within the opening area of ​​the receiving port, defective products falling out of the defective product dropping area can all enter the receiving piece through the receiving port, thereby preventing defective products from falling outside the receiving piece.

[0013] In one embodiment, the material receiving member is detachably mounted on the conveying mechanism.

[0014] By detachably mounting the material receiving piece on the conveying mechanism, the disassembly, assembly and maintenance of the material receiving piece can be facilitated.

[0015] In one of the embodiments, a mounting portion is provided on the material receiving member, and the mounting portion is clamped on the conveying mechanism.

[0016] In one of the embodiments, a mounting groove is provided on the mounting portion, so that when the mounting portion is mounted on the conveying mechanism, the mounting angle of the mounting portion relative to the conveying mechanism can be adjusted through the mounting groove.

[0017] By providing the installation groove, the installation part can be easily grasped during installation, and due to the installation groove, the installation of the installation part can be visualized by the operator, so that the installation angle of the installation part relative to the conveying mechanism can be easily adjusted.

[0018] In one embodiment, the receiving member has a guide channel connecting the receiving port and the discharging port, the size of the receiving port is larger than the size of the discharging port, and the size of the guide channel gradually decreases from the receiving port to the discharging port.

[0019] By setting up a guide channel, unqualified products received through the receiving port can be quickly slid to the discharging port, thereby improving the collection efficiency.

[0020] In one of the embodiments, the guide channel is symmetrically arranged about a center line between the receiving port and the discharging port.

[0021] In one of the embodiments, the cross-sectional shape of the guide channel perpendicular to the center line between the receiving port and the discharging port is at least one of circular, elliptical, and polygonal.

[0022] In one of the embodiments, a pull-out rod is provided on the collection box, and the collection box can be pulled out or put back by operating the pull-out rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application.

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0025] FIG. 1 is a schematic diagram of the connection structure of a material receiving member and a mounting portion at a first viewing angle as shown in an embodiment of the present application.

[0026] FIG. 2 is a schematic diagram of the connection structure of the material receiving member and the mounting portion at a second viewing angle shown in an embodiment of the present application.

[0027] FIG. 3 is a schematic diagram of the connection structure of a collection box and a pull-out rod shown in an embodiment of the present application.

[0028] Description of Reference Numerals

[0029] 10. Covering device; 100. Material receiving part; 200. Collection box; 300. Pull-out rod; 400. Installation part; 410. Installation groove. DETAILED DESCRIPTION

[0030] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.

[0031] In the description of the present application, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, the orientation or position relationship indicated by these terms is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.

[0032] In addition, if the terms "first" or "second" appear, these terms are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, if the term "plurality" appears, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0033] In this application, unless otherwise clearly specified and limited, if the terms "installed", "connected", "connected", "fixed" and the like appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0034] In the present application, unless otherwise clearly specified and limited, if there is a description that a first feature is "above" or "below" a second feature, etc., or similar descriptions appear, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0035] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. If present, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only implementation method.

[0036] Please refer to Figures 1, 2 and 3. An embodiment of the present application provides a capping device 10, including a conveying mechanism and a collecting mechanism arranged on the conveying mechanism. The conveying mechanism is a material unloading assembly line, and the material unloading assembly line has a material unloading position for unqualified products and a material unloading position for qualified products.

[0037] The capping device 10 also includes a capping machine, a detection module, a feeding mechanism and a control module. The capping machine is used to perform capping operations on the junction boxes on the photovoltaic modules that have completed the glue filling and curing. The detection module is communicatively connected to the control module, and the control module is connected to the feeding mechanism. The detection module is used to detect the junction boxes after the capping is completed. When the detection module detects qualified products, the control module controls the feeding mechanism to grab the qualified products to the qualified product feeding position for unloading. When the detection module detects unqualified products, the control module controls the feeding mechanism to grab the unqualified products to the unqualified product feeding position for unloading. The feeding line is used to transport the junction boxes after the capping is completed to the detection position so that the detection module can detect the junction boxes.

[0038] In this embodiment, the conveying mechanism has a defective product drop area, and the defective products fall out of the defective product drop area. The collecting mechanism is arranged below the conveying mechanism, and is used to collect the defective products falling out of the defective product drop area.

[0039] Please refer to Figures 1, 2 and 3. The collecting mechanism includes a receiving member 100 and a collecting box 200. The receiving member 100 has a receiving port and a discharging port connected to the receiving port. The receiving member 100 is arranged below the conveying mechanism, and the receiving port is arranged corresponding to the unqualified product falling area, and is used to receive unqualified products dropped from the unqualified product falling area. The collecting box 200 is arranged below the receiving member 100 and is connected to the discharging port. The collecting box 200 can receive the unqualified products conveyed by the receiving member 100.

[0040] By setting up a collecting mechanism, the material receiving part 100 can receive defective products that fall out of the defective product falling area, and the collection box 200 can receive defective products conveyed by the material receiving part 100. When cleaning is needed, it is only necessary to take out the collection box 200 to complete the cleaning, which effectively saves manpower, improves production efficiency, and reduces safety hazards.

[0041] The capping device 10 of an embodiment of the present application will be described in detail below with reference to the accompanying drawings.

[0042] Referring to FIG. 1 , FIG. 2 and FIG. 3 , according to some embodiments of the present application, optionally, the collection box 200 is movably disposed below the material receiving member 100, and the projection of the material outlet is located within the opening range of the collection box 200. In this embodiment, the collection box 200 is a box body with an upper opening. The material used for the collection box 200 is stainless steel. The thickness of the collection box 200 is 1 mm.

[0043] By movably arranging the collection box 200 under the material receiving part 100, when cleaning is needed, the collection box 200 is taken out from under the material receiving part 100, and after cleaning, the collection box 200 can be put under the material receiving part 100 again to continue collecting unqualified products. By arranging the projection of the discharge port within the opening range of the collection box 200, all unqualified products falling out of the discharge port can enter the collection box 200, preventing unqualified products from falling out of the collection box 200.

[0044] In this embodiment, the opening of the collection box 200 has a first centerline, the discharge port has a second centerline, and the first centerline and the second centerline coincide with each other. This application does not limit the size of the discharge port and the opening of the collection box 200, as long as the projection of the discharge port is within the opening range of the collection box 200.

[0045] Please refer to FIG. 1, FIG. 2 and FIG. 3. According to some embodiments of the present application, optionally, the projection of the defective product drop area is located in the opening area of ​​the receiving port. By setting the projection of the defective product drop area in the opening area of ​​the receiving port, the defective products dropped from the defective product drop area can all enter the receiving part 100 through the receiving port, preventing the defective products from falling outside the receiving part 100. The present application does not limit the size of the defective product drop area and the opening of the receiving port, as long as the projection of the defective product drop area is located in the opening area of ​​the receiving port.

[0046] Please refer to FIG. 1 , FIG. 2 and FIG. 3 . According to some embodiments of the present application, optionally, the material receiving piece 100 can be detachably mounted on the conveying mechanism. By detachably mounting the material receiving piece 100 on the conveying mechanism, the disassembly, assembly and maintenance of the material receiving piece 100 can be facilitated.

[0047] The receiving member 100 is provided with a mounting portion 400, and the mounting portion 400 is clamped on the conveying mechanism. Specifically, the mounting portion 400 is arranged at the receiving port, and the mounting portion 400 is extended along the circumference of the receiving port.

[0048] Please refer to Figures 1, 2 and 3. According to some embodiments of the present application, optionally, a mounting groove 410 is provided on the mounting portion 400, so that when the mounting portion 400 is installed on the conveying mechanism, the mounting angle of the mounting portion 400 relative to the conveying mechanism can be adjusted through the mounting groove 410. The mounting groove 410 can be set through the mounting portion 400 in the height direction of the mounting portion 400. The present application does not limit the size of the mounting groove 410, which can be set according to actual use requirements. Exemplarily, the mounting groove 410 is a U-shaped structure.

[0049] By providing the installation groove 410 , the installation portion 400 can be easily grasped during installation, and due to the installation groove 410 , the installation of the installation portion 400 can be visualized for the operator, thereby facilitating adjustment of the installation angle of the installation portion 400 relative to the conveying mechanism.

[0050] Please refer to Figures 1, 2 and 3. According to some embodiments of the present application, optionally, the receiving member 100 has a guide channel connecting the receiving port and the discharging port, the size of the receiving port is larger than the size of the discharging port, and the size of the guide channel gradually decreases from the receiving port to the discharging port. The present application does not limit the size of the receiving port and the size of the discharging port, which can be set according to the use requirements.

[0051] By setting up a guide channel, unqualified products received through the receiving port can be quickly slid to the discharging port, thereby improving the collection efficiency.

[0052] Referring to Figures 1, 2 and 3, according to some embodiments of the present application, optionally, the guide channel is symmetrically arranged about the center line between the receiving port and the discharging port. By symmetrically arranging the guide channel about the center line between the receiving port and the discharging port, the guide channel is a regular structure.

[0053] Specifically, the cross-sectional shape of the guide channel perpendicular to the center line between the receiving port and the discharging port is at least one of a circle, an ellipse, and a polygon. In other words, the cross-sectional shape of the receiving member 100 perpendicular to the center line between the receiving port and the discharging port is at least one of a circle, an ellipse, and a polygon. In this embodiment, the cross-sectional shape of the receiving member 100 perpendicular to the center line between the receiving port and the discharging port is a quadrilateral.

[0054] More specifically, the material receiving piece 100 includes a first side wall, a second side wall, a third side wall and a fourth side wall which are connected in sequence, and the first side wall, the second side wall, the third side wall and the fourth side wall jointly enclose a guide channel, and the first side wall, the second side wall, the third side wall and the fourth side wall are all inclined relative to a center line between a material receiving port and a material discharging port, and the first side wall, the second side wall, the third side wall and the fourth side wall have the same inclination angle.

[0055] The mounting portion 400 includes a first mounting plate disposed on the first side wall, a second mounting plate disposed on the second side wall, a third mounting plate disposed on the third side wall, and a fourth mounting plate disposed on the fourth side wall. The first mounting plate, the second mounting plate, the third mounting plate, and the fourth mounting plate are connected to the conveying mechanism and are disposed corresponding to the defective product drop area. In this embodiment, the height of one of the first mounting plate, the second mounting plate, the third mounting plate, and the fourth mounting plate is higher than the height of the other mounting plates. A mounting groove 410 is disposed on the mounting plate disposed corresponding to the mounting plate with a higher height.

[0056] Please refer to Figures 1, 2 and 3. According to some embodiments of the present application, optionally, a pull-out rod 300 is provided on the collection box 200. By operating the pull-out rod 300, the collection box 200 can be pulled out or put back. Specifically, the pull-out rod 300 is provided on one side of the collection box 200. The present application does not limit the length of the pull-out rod 300, which can be set according to actual use requirements, as long as the pull-out rod 300 is extended outside the conveying mechanism.

[0057] In the present application, the pull rod 300 may be of a fixed length or may be configured to be adjustable in length to accommodate conveying mechanisms of different sizes.

[0058] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0059] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.

Claims

1. A capping device, characterized in that: include: A conveying mechanism, wherein the conveying mechanism has an area where defective products fall; The collecting mechanism includes a material receiving piece and a collecting box, wherein the material receiving piece has a material receiving port and a material discharging port connected to the material receiving port, the material receiving piece is arranged below the conveying mechanism, and the material receiving port is arranged corresponding to the defective product dropping area, and is used for receiving defective products dropped from the defective product dropping area; the collecting box is arranged below the material receiving piece and is connected to the material discharging port.

2. The capping device according to claim 1, characterized in that: The collecting box is movably arranged below the material receiving member, and the projection of the material outlet is located within the opening range of the collecting box.

3. The capping device according to claim 1, characterized in that: The projection of the area where the defective products fall is located in the opening area of ​​the material receiving port.

4. The capping device according to claim 1, characterized in that: The material receiving component can be detachably mounted on the conveying mechanism.

5. The capping device according to claim 4, characterized in that: The material receiving piece is provided with a mounting portion, and the mounting portion is clamped on the conveying mechanism.

6. The capping device according to claim 5, characterized in that: The mounting portion is provided with a mounting groove, so that when the mounting portion is mounted on the conveying mechanism, the mounting angle of the mounting portion relative to the conveying mechanism can be adjusted through the mounting groove.

7. The capping device according to claim 1, characterized in that: The receiving member has a guide channel connecting the receiving port and the discharging port, the size of the receiving port is larger than the size of the discharging port, and the size of the guide channel gradually decreases from the receiving port to the discharging port.

8. The capping device according to claim 7, characterized in that: The guide channel is symmetrically arranged about a center line between the receiving port and the discharging port.

9. The capping device according to claim 7, characterized in that: The cross-sectional shape of the guide channel perpendicular to the center line between the receiving port and the discharging port is at least one of a circle, an ellipse, and a polygon.

10. The capping device according to claim 1, characterized in that: The collection box is provided with a pull-out rod, and the collection box can be pulled out or put back by operating the pull-out rod.

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