Comprehensive cleaning device for aluminum alloy ingots

Abstract

The utility model relates to a comprehensive cleaning device for aluminum alloy ingots, which comprises a rack, a nozzle arranged at the top of the rack, a process robot arranged on the outer side of the rack, a vacuum chuck arranged at the free end of the process robot and used for clamping the aluminum alloy ingots, and a water receiving tank arranged in the rack under the nozzle. A water circulating device is arranged between the water receiving tank and the nozzle, due to the arrangement of the process robot and the vacuum chuck, an aluminum ingot can be turned over by 360 degrees, so that the aluminum ingot can be comprehensively cleaned by the high-pressure nozzle, meanwhile, due to the arrangement of the water circulating device, water obtained after cleaning can be recycled to the maximum extent, and the cleaning efficiency is improved. And the water resource is saved while the cost is reduced, and the device is suitable for industrial production and has very high practicability.

Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum ingot process equipment, in particular to a comprehensive cleaning device for alloy aluminum ingots. Background Art

[0002] The existing Chinese patent database discloses a patent titled "An Aluminum Ingot Cleaning Device," with application number CN202121321046.5 and application date 2021-06-11. The patent discloses an aluminum ingot cleaning device comprising a first cleaning device, a second cleaning device, a drying device, and a control system. The first cleaning device comprises a housing, a cleaning chamber, and other components. The rotating shaft is located at the center of the housing, and a plurality of rotating blades are provided at the upper portion of the rotating shaft. A lifting seat is provided above the blades, and the center of the lifting seat is connected to the rotating shaft. The upper portion of the lifting seat constitutes the cleaning chamber. The second cleaning device comprises a compartment, a cleaning chamber, a first high-pressure water spray device, a second high-pressure water spray device, and other components. A first high-pressure water spray device and a second high-pressure water spray device are placed equidistantly on both sides of the cleaning chamber. The first and second high-pressure water spray devices are each provided with an equal number of high-pressure nozzles. By providing the first and second cleaning devices, this utility model ensures the cleanliness of aluminum ingot cleaning, and is simple to operate, has a large cleaning volume, and high cleaning efficiency.

[0003] The cleanliness of aluminum ingots after cleaning in the existing technology is low, and a large amount of water resources are wasted, and the water resources cannot be reused. Therefore, this article aims to propose a comprehensive cleaning device for alloy aluminum ingots, which can not only comprehensively clean the aluminum ingots and ensure their cleanliness after cleaning, but also set up a water circulation device to maximize the recycling of water, reducing costs while saving water resources. Utility Model Content

[0004] The technical problem to be solved by the present invention is that the cleanliness of aluminum ingots after cleaning in the prior art is low, and a large amount of water resources are wasted and the water resources cannot be reused. In order to improve its shortcomings, the present invention provides a comprehensive cleaning device for alloy aluminum ingots.

[0005] To achieve the above-mentioned purpose, the present invention is realized through the following technical solutions:

[0006] A comprehensive cleaning device for alloy aluminum ingots includes a frame, a nozzle is provided on the top of the frame, a process robot is provided on the outside of the frame, a vacuum suction cup for clamping the alloy aluminum ingot is provided at the free end of the process robot, a water receiving box is provided in the frame directly below the nozzle, and a water circulation device is provided between the water receiving box and the nozzle.

[0007] As a preferred embodiment, the water circulation device includes a water storage tank located outside the frame, a first water pump is provided between the water storage tank and the water receiving tank, the water inlet of the first water pump is connected to the water receiving tank, the water outlet of the first water pump is connected to the water storage tank, a second water pump is provided on the upper part of the water storage tank, the water inlet of the second water pump is connected to the water storage tank, and the water outlet of the second water pump is connected to the nozzle via a pipe.

[0008] As a preferred solution, a water bucket is fixedly connected to the top of the frame, and the nozzle is arranged at the bottom of the water bucket.

[0009] As a preferred solution, the water inlet of the water discharge bucket is connected to the water outlet of the second water pump via a pipe fitting group, and the pipe fitting group includes a horizontal pipe connected to the water discharge bucket. A U-shaped support rod is provided on the top of the frame, and the inner surface of the middle section of the support rod is arranged to abut against the bottom of the horizontal pipe. The free end of the horizontal pipe is connected to a vertical pipe, and the vertical pipe is arranged in contact with the side of the frame. A number of pipe clamps for fixing the vertical pipe are vertically spaced on the side of the frame. The free end of the vertical pipe is connected to an inclined pipe, and the free end of the inclined pipe is connected to the water outlet of the second water pump.

[0010] As a preferred solution, a filter is provided on the frame between the water receiving box and the nozzle, and a frame connected to the frame is provided on the side of the filter.

[0011] Compared with the existing technology, the beneficial effects of the present invention are: due to the setting of the process robot and the vacuum suction cup, the aluminum ingot can be flipped 360°, so that the high-pressure nozzle can comprehensively clean it. At the same time, the setting of the water circulation device can maximize the recycling of the cleaned water, reducing costs while saving water resources. The device is suitable for industrial production and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural diagram of the present utility model.

[0013] In the figure: 1 frame, 2 nozzle, 3 process robot, 4 vacuum suction cup, 5 water receiving tank, 6 water storage tank, 7 first water pump, 8 second water pump, 9 water bucket, 10 horizontal pipe, 11 support rod, 12 vertical pipe, 13 pipe clamp, 14 inclined pipe, 15 filter, 16 frame. DETAILED DESCRIPTION

[0014] The technical solution of the present application is further described below with reference to the accompanying drawings and embodiments.

[0015] like Figure 1The figure shows a comprehensive cleaning device for aluminum alloy ingots, comprising a frame 1, a nozzle 2 disposed on the top of the frame 1, a process robot 3 disposed outside the frame 1, a vacuum suction cup 4 for gripping the aluminum alloy ingot disposed at the free end of the process robot 3, and a water receiving tank 5 disposed within the frame 1 directly below the nozzle 2. A water circulation device is disposed between the water receiving tank 5 and the nozzle 2. The water circulation device comprises a water storage tank 6 disposed outside the frame 1, a first water pump 7 disposed between the water storage tank 6 and the water receiving tank 5, the water inlet of the first water pump 7 being connected to the water receiving tank 5, and the water outlet of the first water pump 7 being connected to the water storage tank 6. A second water pump 8 is disposed above the water storage tank 6, the water inlet of the second water pump 8 being connected to the water storage tank 6, and the water outlet of the second water pump 8 being connected to the nozzle 2 via a pipe. A water discharge bucket 9 is fixedly connected to the top of the frame 1, and the nozzle 2 is disposed at the bottom of the water discharge bucket 9. The water inlet of the water tank 9 is connected to the water outlet of the second water pump 8 via a pipe assembly. The pipe assembly includes a horizontal pipe 10 connected to the water tank 9. A U-shaped support rod 11 is provided on the top of the frame 1. The inner surface of the middle section of the support rod 11 is arranged to abut against the bottom of the horizontal pipe 10. The free end of the horizontal pipe 10 is connected to a vertical pipe 12, which is installed against the side of the frame 1. A number of pipe clamps 13 are installed at vertical intervals on the side of the frame 1 to fix the vertical pipe 12. The free end of the vertical pipe 12 is connected to an inclined pipe 14, and the free end of the inclined pipe 14 is connected to the water outlet of the second water pump 8. A filter screen 15 is provided on the frame 1 between the water receiving box 5 and the nozzle 2. The filter screen 15 is flanked by a frame 16 connected to the frame 1.

[0016] When the aluminum ingot needs to be cleaned, the process robot 3 works, adsorbs the surface of the aluminum ingot through the vacuum suction cup 4, and moves the aluminum ingot to the bottom of the nozzle 2 for cleaning after fixing. At the same time, the mechanical arm of the process robot 3 can flip 360°, driving the aluminum ingot to be cleaned in all aspects. The cleaned particulate impurities adhere to the upper surface of the filter 15 below. At the same time, the cleaned water falls into the water receiving box 5 through the filter 15, and is successively connected to the water bucket 9 above the frame 1 through the first water pump 7, the water storage tank 6 and the second water pump 8 for recycling. Specifically, in order to ensure the quality of the circulating water, a water purification device can also be set in the water storage tank 6.

[0017] The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solutions disclosed in the present invention, technicians in this field can make some substitutions and deformations of some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present invention.

Claims

1. A comprehensive cleaning device for aluminum alloy ingots, characterized in that: The invention comprises a frame (1), a nozzle (2) is arranged on the top of the frame (1), a process robot (3) is arranged outside the frame (1), a vacuum suction cup (4) for clamping an alloy aluminum ingot is arranged at the free end of the process robot (3), a water receiving box (5) is arranged in the frame (1) directly below the nozzle (2), and a water circulation device is arranged between the water receiving box (5) and the nozzle (2).

2. The comprehensive cleaning device for aluminum alloy ingots according to claim 1 is characterized in that: The water circulation device comprises a water storage tank (6) arranged outside the frame (1); a first water pump (7) is arranged between the water storage tank (6) and the water receiving box (5); a water inlet of the first water pump (7) is connected to the water receiving box (5); a water outlet of the first water pump (7) is connected to the water storage tank (6); a second water pump (8) is arranged on the upper part of the water storage tank (6); a water inlet of the second water pump (8) is connected to the water storage tank (6); and a water outlet of the second water pump (8) is connected to the nozzle (2) via a pipe fitting.

3. The comprehensive cleaning device for aluminum alloy ingots according to claim 2 is characterized in that: A water discharge bucket (9) is fixedly connected to the top of the frame (1), and the nozzle (2) is arranged at the bottom of the water discharge bucket (9).

4. The comprehensive cleaning device for aluminum alloy ingots according to claim 3 is characterized in that: The water inlet of the water discharge bucket (9) is connected to the water outlet of the second water pump (8) via a pipe fitting group, the pipe fitting group includes a horizontal pipe (10) connected to the water discharge bucket (9), a U-shaped support rod (11) is arranged on the top of the frame (1), the inner surface of the middle section of the support rod (11) is arranged to abut against the bottom of the horizontal pipe (10), the free end of the horizontal pipe (10) is connected to a vertical pipe (12), the vertical pipe (12) is arranged in contact with the side of the frame (1), a plurality of pipe clamps (13) for fixing the vertical pipe (12) are arranged at vertical intervals on the side of the frame (1), the free end of the vertical pipe (12) is connected to an inclined pipe (14), and the free end of the inclined pipe (14) is connected to the water outlet of the second water pump (8).

5. A comprehensive cleaning device for aluminum alloy ingots according to any one of claims 1 to 4, characterized in that: A filter screen (15) is arranged on the frame (1) between the water receiving box (5) and the nozzle (2), and a frame (16) connected to the frame (1) is arranged on the side of the filter screen (15).

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