Separating device
By designing a separation device including a water storage tank, a filter box and a lifting drive unit, the problem of the separation of ceramic small-grain film layers consumes a lot of water resources and manpower, and the recycling of water and efficient cleaning treatment are realized, reducing costs.
Patent Information
- Application Number
- CN202421017280.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The separation of the membrane layer on the small ceramic particles consumes a lot of water resources and manpower, resulting in high costs.
A separation device is designed, including a rack, water storage tank, filter box, grid material bucket, lifting drive unit, separation pump and communication pipe. The parts to be cleaned are stored through the grid material bucket, and the lifting drive unit drives the grid material bucket. The lifting and lowering of the separation pump transports the impurities on the membrane layer on the water surface to the filter grid, and the connecting pipe realizes the recycling of water, reducing water resource consumption and labor costs.
Through this device, the impurities on the membrane layer on the small ceramic particles can be efficiently washed and filtered out, greatly reducing the use of water resources, saving labor costs, and achieving efficient cleaning.
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Figure CN222241627U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of separation technology, and more specifically, relates to a separation device. Background Art
[0002] After the patterned etching process is performed on the ceramic plate, the etched ceramic plate is usually divided into a plurality of ceramic particles of the same size due to the needs of subsequent operations, and then the plurality of ceramic particles are cleaned to remove the loose film layer adhering to each ceramic particle.
[0003] However, currently, the cleaning of ceramic particles is usually carried out by directly flushing with water. Although the loose film layer can be flushed away, it consumes a lot of water resources and manpower, resulting in high costs. Utility Model Content
[0004] The purpose of the embodiments of the present application is to provide a separation device to solve the problem existing in the related art that membrane separation on small ceramic particles consumes a large amount of water resources and manpower, resulting in high costs.
[0005] To achieve the above purpose, the technical solution adopted in the embodiment of the present application is:
[0006] A separation device is provided, comprising:
[0007] A frame, on which a water storage tank and a filter box are installed at intervals;
[0008] A support frame, arranged in the water storage tank;
[0009] A grid material bucket, mounted on the support frame, for storing the parts to be cleaned;
[0010] A lifting drive unit, mounted on the frame and connected to the support frame, for driving the support frame to lift up and down in the water tank;
[0011] A filter grid is installed in the filter box;
[0012] A separation pump is installed on the frame, and the separation pump is connected to the grid material barrel and the filter box;
[0013] A connecting pipe connects the water storage tank and the filter tank.
[0014] In one embodiment, the grid material barrel comprises a grid barrel body mounted on the support frame and a cover body detachably mounted on the grid barrel body; the cover body is connected to the liquid inlet end of the separation pump through a liquid inlet pipe.
[0015] In one embodiment, a slot is formed on the outer peripheral surface of the grid barrel body, and a hook is mounted on the cover body to engage with the slot.
[0016] In one embodiment, the cover body is in a cone shape.
[0017] In one embodiment, the cover is a transparent member.
[0018] In one embodiment, there are multiple grid material barrels, and the multiple grid material barrels are respectively installed on the support frame; each grid material barrel is connected to the liquid inlet end of the separation pump.
[0019] In one embodiment, the filter grid includes a drawer frame installed in the filter box and a filter mesh body installed in the drawer frame.
[0020] In one embodiment, a partition is installed in the filter box, and the partition separates the filter box into a first filter chamber and a second filter chamber, and the first filter chamber is connected to the second filter chamber; the filter grids are respectively installed in the first filter chamber and the second filter chamber.
[0021] In one embodiment, a positioning guide rod is installed in the water tank, and a positioning hole for the positioning guide rod to pass through is opened on the support frame.
[0022] In one embodiment, the number of the lifting drive units is at least two, and at least two of the lifting drive units are respectively installed on the frame; at least two of the lifting drive units are respectively connected to two ends of the support frame.
[0023] The separation device provided in the embodiment of the present application has at least the following beneficial effects: the parts to be cleaned can be stored in the grid material barrel; the support frame can be driven to rise and fall by the lifting drive unit, and then the grid material barrel can be driven to rise and fall in the water storage tank, and the parts to be cleaned are washed by the water flow during the lifting process, and impurities such as the film layer attached thereto float on the water surface; the impurities such as the film layer on the water surface can be transported to the filter grid for filtration by the separation pump; the water storage tank and the filter box can be connected by a connecting pipe, and the water in the filter box can be returned to the water storage tank for recycling, which can reduce the consumption of water resources and save labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or exemplary technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 A front view of a separation device provided in an embodiment of the present application;
[0026] Figure 2 A top view of a separation device provided in an embodiment of the present application;
[0027] Figure 3 A side view of a separation device provided in an embodiment of the present application.
[0028] Among them, the main marks of the drawings in the figure are:
[0029] 1. Frame; 11. Water storage tank; 12. Filter box; 121. Partition; 122. First filter chamber; 123. Second filter chamber; 2. Support frame; 3. Grid barrel; 31. Grid barrel body; 32. Cover body; 4. Lifting drive unit; 5. Filter grid; 51. Drawer frame; 52. Filter body; 6. Separation pump; 7. Connecting pipe. DETAILED DESCRIPTION
[0030] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0031] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" means two or more, unless otherwise clearly and specifically defined. "Several" means one or more, unless otherwise clearly and specifically defined.
[0033] In the description of the present application, it should be understood that the terms "center", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0034] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0035] Reference throughout the specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present application. Thus, when the phrases "in one embodiment" or "in some embodiments" appear in various places throughout the specification, not all references are to the same embodiment. Furthermore, in one or more embodiments, the particular features, structures, or characteristics may be combined in any suitable manner.
[0036] See also Figure 1, the separation device provided in the embodiment of the present application is now described. The separation device includes a frame 1, a support frame 2, a grid barrel 3, a lifting drive unit 4, a filter grid 5, a separation pump 6 and a connecting pipe 7. A water storage tank 11 and a filter box 12 are installed on the frame 1 at intervals. The water storage tank 11 can be used to store clean water, and the filter box 12 can be used to store the filter grid 5. The support frame 2 is arranged in the water storage tank 11, and the support frame 2 is used to support the grid barrel 3. The grid barrel 3 is installed on the support frame 2, and the grid barrel 3 is used to store the parts to be cleaned. There are a number of holes on the grid barrel 3, each of which can allow water in the water storage tank 11 to enter and prevent the parts to be cleaned from overflowing. Among them, the parts to be cleaned can be small ceramic particles, and impurities such as the film layer on the small ceramic particles can float on the water surface. The lifting drive unit 4 is installed on the frame 1 and connected to the support frame 2. The lifting drive unit 4 can drive the support frame 2 to lift in the water tank 11, so that the grid material barrel 3 can be driven to lift in the water tank 11, and then the parts to be cleaned in the grid material barrel 3 can be cleaned to separate the impurities such as the film layer. The separation pump 6 is installed on the frame 1, and the separation pump 6 connects the grid material barrel 3 and the filter grid 5. Specifically, the grid material barrel 3 is connected to the liquid inlet end of the separation pump 6 through the liquid inlet pipe, and the liquid outlet end of the separation pump 6 is connected to the filter box 12 through the liquid outlet pipe. The separation pump 6 can discharge the impurities such as the film layer on the water surface into the filter box 12, and filter through the filter grid 5 to remove the impurities such as the film layer. Among them, the separation pump 6 can be a diaphragm pump, which is not the only limitation here. The connecting pipe 7 connects the water tank 11 and the filter box 12. Among them, the height of the filter box 12 is greater than the height of the water tank 11, and the filtered water source of the filter box 12 can automatically flow back to the water tank 11, which can realize the recycling of water source. In this structure, the impurities such as the film layer on the water surface can be transported to the filter grid 5 through the separation pump 6 for filtration; the water tank 11 and the filter box 12 can be connected through the connecting pipe 7, and the water in the filter box 12 can flow back to the water tank 11 for recycling, which can reduce the consumption of water resources and save labor costs.
[0037] In one embodiment, see Figure 3 As a specific implementation of the separation device provided in the embodiment of the present application, the grid material barrel 3 includes a grid barrel body 31 mounted on the support frame 2 and a cover body 32 detachably mounted on the grid barrel body 31; the cover body 32 is connected to the liquid inlet end of the separation pump 6 through a liquid inlet pipe (not shown). This structure facilitates the disassembly and separation of the cover body 32 and the grid barrel body 31 by detachably connecting the grid barrel body 31 and the cover body 32, so as to place the parts to be cleaned inside the grid barrel body 31; or take out the parts to be cleaned after cleaning in the grid barrel body 31. The liquid inlet pipe can be connected to the top of the cover body 32. When the lifting drive unit 4 drives the support frame 2 to descend and the water level in the grid material barrel 3 reaches the top position of the cover body 32, the separation pump 6 can discharge impurities such as the film layer on the water surface into the filter grid 5 for filtration.
[0038] In one embodiment, the mesh material barrel 3 is detachably connected to the support frame 2. Optionally, two clamping seats arranged opposite to each other are installed on the support frame 2, and the two clamping seats are connected by a spring. When the two clamping seats are away from each other, the spring is stretched, and the mesh material barrel 3 can be extended into the two clamping seats. Under the action of the rebound force, the spring pulls the two clamping seats closer to each other to achieve the clamping and fixing of the mesh material barrel 3. Alternatively, a pressing plate is installed on the support frame 2, and an opening is provided on the pressing plate for the cover body 32 to pass through, and the diameter of the opening is smaller than the diameter of the mesh barrel body 31. When the pressing plate is connected to the support frame 2, the mesh material barrel 3 can be clamped and fixed by the cooperation of the pressing plate and the support frame 2.
[0039] In one embodiment, as a specific implementation of the separation device provided in the embodiment of the present application, a card slot (not shown) is provided on the outer circumferential surface of the grid barrel body 31, and a card hook (not shown) that is engaged with the card slot is installed on the cover body 32. Among them, the grid barrel body 31 is roughly cylindrical in configuration, and the card slot can be provided on the outer circumferential surface of the top opening end of the grid barrel body 31. This structure can realize a quick and detachable connection between the cover body 32 and the grid barrel body 31 through the engagement of the card hook and the card slot, which facilitates the quick disassembly and assembly between the cover body 32 and the grid barrel body 31.
[0040] In one embodiment, a plurality of hooks are provided on the grid barrel body 31, and a slot is provided on the inner circumference of the cover body 32. When the cover body 32 is covered on the grid barrel body 31, the cover body 32 and the grid barrel body 31 can be detachably connected by the engagement of the plurality of hooks and the slots. Alternatively, the grid barrel body 31 and the cover body 32 can also be connected by threads.
[0041] In one embodiment, see Figure 3 As a specific embodiment of the separation device provided in the embodiment of the present application, the cover 32 is in a conical configuration. The diameter of the bottom of the cover 32 is greater than the diameter of the top of the cover 32. With this structure, when the water level in the grid material barrel 3 reaches the middle of the cover 32, impurities such as the film layer on the water surface can be quickly sucked away and discharged by the separation pump 6.
[0042] In one embodiment, as a specific implementation of the separation device provided in the embodiment of the present application, the cover 32 is a transparent member. In this structure, the transparent cover 32 allows the operator to observe the internal conditions of the grid material barrel 3. When there are fewer impurities such as film layers on the water surface, the internal water quality is observed to be clean through the transparent cover 32, which can remind the operator to stop the machine to complete the cleaning operation.
[0043] In one embodiment, see Figure 2As a specific implementation of the separation device provided in the embodiment of the present application, there are multiple grid barrels 3, and the multiple grid barrels 3 are respectively installed on the support frame 2; each grid barrel 3 is connected to the liquid inlet end of the separation pump 6. Specifically, a plurality of branch pipes are provided on the liquid inlet pipe, and the plurality of branch pipes can be respectively connected to the plurality of cover bodies 32. In this structure, a plurality of items to be cleaned can be respectively accommodated by the plurality of grid barrels 3, so that the plurality of items to be cleaned can be cleaned synchronously at one time, thereby improving the cleaning efficiency.
[0044] In one embodiment, see Figure 2 As a specific implementation of the separation device provided in the embodiment of the present application, the filter grid 5 includes a drawer frame 51 installed in the filter box 12 and a filter body 52 installed in the drawer frame 51. Specifically, a plurality of drainage holes are provided on the drawer frame 51 for the water flow in the filter grid 5 to be discharged into the filter box 12. In this structure, after the separation pump 6 discharges the water source containing the film layer and other impurities in the grid material barrel 3 into the filter box 12, the water source containing the film layer and other impurities enters the filter body 52 for filtration. The filtered water source can flow back to the water storage tank 11 through the connecting pipe 7. The filter grid 5 can be pulled out through the drawer frame 51, which is convenient for the maintenance and replacement of the filter body 52.
[0045] In one embodiment, see Figure 1 As a specific implementation of the separation device provided in the embodiment of the present application, a partition 121 is installed in the filter box 12, and the partition 121 divides the filter box 12 into a first filter chamber 122 and a second filter chamber 123, and the first filter chamber 122 is connected to the second filter chamber 123; filter grids 5 are respectively installed in the first filter chamber 122 and the second filter chamber 123. Among them, the two filter grids 5 are stacked. Among them, a plurality of drainage holes can be opened on the partition 121 to achieve the conduction between the first filter chamber 122 and the second filter chamber 123. With this structure, the separation pump 6 can discharge the water source containing impurities such as the membrane layer to the filter grid 5 located at the top for the first filtration, and then the filter grid 5 located at the bottom can perform the second filtration, so that multiple filtrations can be achieved, thereby improving the filtering and purification effect.
[0046] In one embodiment, as a specific implementation of the separation device provided in the embodiment of the present application, a positioning guide rod (not shown) is installed in the water storage tank 11, and a positioning hole (not shown) for the positioning guide rod to pass through is opened on the support frame 2. Among them, the positioning guide rod is arranged vertically. This structure can realize the positioning of the support frame 2 during lifting and lowering through the cooperation of the positioning guide rod and the positioning hole, and prevent the support frame 2 from being offset during the lifting and lowering process.
[0047] In one embodiment, see Figure 3As a specific implementation of the separation device provided in the embodiment of the present application, the number of the lifting drive units 4 is at least two, at least two lifting drive units 4 are respectively installed on the frame 1, and at least two lifting drive units 4 are respectively connected to the two ends of the support frame 2. Among them, the lifting drive unit 4 can be a cylinder, which is not the only limitation. This structure can improve the reliability of the reciprocating lifting of the support frame 2 through at least two lifting drive units 4.
[0048] In one embodiment, the number of the positioning guide rods is at least two, and the number of the positioning holes is the same as the number of the positioning guide rods. At least two positioning guide rods can be respectively arranged near at least two lifting drive units 4. This structure can further improve the reliability of the reciprocating lifting of the support frame 2 through the cooperation of multiple positioning guide rods and multiple positioning holes.
[0049] The above description is only an optional embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A separation device, characterized in that: include: A frame, on which a water storage tank and a filter box are installed at intervals; A support frame, arranged in the water storage tank; A grid material bucket, mounted on the support frame, for storing the parts to be cleaned; A lifting drive unit, mounted on the frame and connected to the support frame, for driving the support frame to lift up and down in the water tank; A filter grid is installed in the filter box; A separation pump is installed on the frame, and the separation pump is connected to the grid material barrel and the filter box; A connecting pipe connects the water storage tank and the filter box.
2. The separation device according to claim 1, characterized in that: The grid material barrel comprises a grid barrel body mounted on the support frame and a cover body detachably mounted on the grid barrel body; the cover body is connected to the liquid inlet end of the separation pump through a liquid inlet pipe.
3. The separation device according to claim 2, characterized in that: A clamping groove is provided on the outer peripheral surface of the grid barrel body, and a clamping hook which is engaged with the clamping groove is installed on the cover body.
4. The separation device according to claim 2, characterized in that: The cover body is in a cone shape.
5. The separation device according to claim 2, characterized in that: The cover body is a transparent piece.
6. The separation device according to claim 2, characterized in that: There are multiple grid material barrels, and the multiple grid material barrels are respectively installed on the support frame; each grid material barrel is connected to the liquid inlet end of the separation pump.
7. The separation device according to any one of claims 1 to 6, characterized in that: The filter grid comprises a drawer frame installed in the filter box and a filter mesh body installed in the drawer frame.
8. The separation device according to any one of claims 1 to 6, characterized in that: A partition is installed in the filter box, and the partition separates the filter box into a first filter cavity and a second filter cavity, and the first filter cavity is connected to the second filter cavity; the filter grids are installed in the first filter cavity and the second filter cavity respectively.
9. The separation device according to any one of claims 1 to 6, characterized in that: A positioning guide rod is installed in the water storage tank, and a positioning hole for the positioning guide rod to pass through is opened on the support frame.
10. The separation device according to any one of claims 1 to 6, characterized in that: The number of the lifting drive units is at least two, and at least two of the lifting drive units are respectively installed on the frame; at least two of the lifting drive units are respectively connected to two ends of the support frame.
