Aluminum electrolysis pole changing and dust collecting device
By designing an adjustable aluminum electrolytic electrode dust collection device, the problem of inconvenient fixing and cleaning of existing devices is solved, efficient vacuum absorption and low-cost mobility are achieved, and it is suitable for large-scale electrolytic aluminum production.
Patent Information
- Application Number
- CN202421005521.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing aluminum electrolytic electrode dust collection device has a fixed structure, high construction cost and inconvenient cleaning, especially in large-scale electrolytic aluminum production.
An aluminum electrolytic electrode replacement dust collection device including support base plate, dust storage box, adjustment mechanism, dust fan and shock absorber mechanism is designed. It adopts an adjustable vacuum plate and dust fan, combining shock absorber mechanism and universal The wheel enables flexible adjustment of vacuuming direction and height, and facilitates movement.
It improves the vacuuming effect and convenience of use, reduces construction costs, simplifies the cleaning process, and reduces the generation of dust. It is suitable for large-scale electrolytic aluminum production.
Smart Images

Figure CN222241847U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum electrolysis pole-changing technology, in particular to an aluminum electrolysis pole-changing dust collecting device. Background Art
[0002] In the process of electrolytic aluminum production, the main function of the anode is to inject aluminum oxide into the electrolyte for oxidation reaction. As the production volume increases, the anode blocks used in the electrolytic cell are constantly consumed, oxidized and mechanically worn. Therefore, after a certain number of days of use, the residual anode needs to be replaced and a new anode needs to be installed. During the anode replacement process, due to the consumption and oxidation of the anode, more residues will be generated, and more dust will be generated during cleaning, which will cause harm to the health of the workers. Therefore, it is necessary to clean the anode blocks during cleaning.
[0003] Existing aluminum electrolysis pole-changing dust collection devices, such as a dust collecting hood for aluminum electrolysis pole-changing dust collection disclosed in application number CN202121105903.8, synchronously move the dust collecting hood and the lifting device, and adopt a mechanically openable and closable flap to ensure that the dust collecting hood reaches the closest distance to the anode carbon block, thereby ensuring the dust collection effect and improving the dust collection efficiency.
[0004] However, in actual use, the dust collecting device in the prior art needs to be pre-installed with the aluminum electrolysis equipment and cannot be moved. For large-scale aluminum electrolysis production, the construction cost is high, and it is inconvenient to clean it. The dust collecting hood still needs to be opened manually for shoveling, and dust will still be generated during operation. In particular, when replacing, it is necessary to use an overhead crane to knock on the crust around the anode to be replaced. The closed dust collecting hood is not convenient for the construction of the overhead crane. For this reason, we propose an aluminum electrolysis anode replacement dust collecting device to solve the above problems. Utility Model Content
[0005] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an aluminum electrolysis pole-changing dust collecting device, which effectively solves the problem that the existing aluminum electrolysis pole-changing dust collecting device has a fixed structure and a high construction cost for large-scale electrolytic aluminum production, and solves the problem of inconvenient cleaning.
[0006] The technical solution adopted by the utility model is as follows: The utility model proposes an aluminum electrolysis pole-changing dust collecting device, comprising a supporting base plate and a dust storage box, the dust storage box is fixedly connected to the upper end of the supporting base plate, an adjusting mechanism is provided on the supporting base plate and is arranged on both sides of the dust storage box, a dust suction plate is provided on the adjusting mechanism, a dust extraction fan is provided on the supporting base plate, and the dust extraction fan is arranged between the adjusting mechanism and the dust storage box, a connecting flange is provided on the side wall of the dust storage box, the connecting flange is connected to the dust extraction fan by bolts, shock absorbing mechanisms are provided at the four corners of the bottom of the supporting base plate, and a universal wheel is provided at the lower end of the shock absorbing mechanism.
[0007] As an improvement of the present scheme, a square-to-round pipe joint is provided at the upper end of the dust extraction fan, a cable collection tray is provided on the square-to-round pipe joint, a plurality of dust conveying joints are evenly distributed on the dust suction plate, and the dust conveying joints are connected to the cable collection tray by a hose.
[0008] As an improvement of the present scheme, the adjustment mechanism includes a guide rod, a lifting screw, a lifting rod, a synchronous wheel and a synchronous belt. The guide rod is vertically arranged on the supporting base plate, the lifting screw is rotatably connected to the supporting base plate and is arranged in the guide rod, the lifting rod is threadedly connected to the lifting screw and slidably connected to the guide rod, the synchronous wheel is arranged at the bottom of the lifting screw and below the supporting base plate, and the synchronous belt is arranged on the synchronous wheel.
[0009] As an improvement of this solution, a bracket is provided at the bottom of the supporting base plate, and a reduction motor is provided on the bracket. The output shaft of the reduction motor passes through the bracket and is connected to the synchronous wheel. The dust collection plate is rotatably connected to the lifting rod, and a rotating motor is provided at the upper end of the side wall of the lifting rod, and the output shaft of the rotating motor passes through the lifting rod and is connected to the dust collection plate.
[0010] As an improvement of the present scheme, the shock absorbing mechanism includes a guide square tube, a support rod, a damper and a buffer spring. The guide square tube is vertically arranged at the four corners of the bottom of the support base plate. The support rod is plugged and connected to the guide square tube. One end of the damper is arranged at the top inside the guide square tube, and the other end of the damper is connected to the support rod. One end of the buffer spring is arranged on the support rod, and the other end of the buffer spring is arranged at the top inside the guide square tube and is arranged around the damper.
[0011] As an improvement of the present solution, the square-to-round pipe joint is arranged between the cable collection tray and the dust extraction fan, the lifting screw is arranged between the supporting base plate and the lifting rod, and the damper is arranged vertically to the supporting base plate.
[0012] As an improvement of the present solution, the cross-section of the lifting rod is arranged in a convex shape, and the guiding square tube is arranged in a square tube with an opening at the bottom.
[0013] The beneficial effects achieved by the utility model using the above structure are as follows:
[0014] 1. It is equipped with an adjustment mechanism. Through the liftable lifting rod and the rotatable dust collecting plate, the angle and height can be adjusted, so that it can easily fit the contour of the slot cover, achieve a good dust collecting effect, and improve the convenience of use;
[0015] 2. The overall structural design is easy to move. It can be moved to different electrolytic cells according to needs during the continuous pole changing process of different electrolytic cells. The cost of use is low, and it is equipped with a shock-absorbing mechanism, which is convenient for moving in complex factory environments, and can easily handle dust from mobile phones after dust removal. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of an aluminum electrolysis pole-changing dust collection device from a first perspective proposed by the utility model;
[0017] Figure 2 This is a cross-sectional view of an aluminum electrolysis pole-changing dust collecting device proposed by the utility model;
[0018] Figure 3 This is a schematic diagram of the overall structure of the aluminum electrolysis pole-changing dust collection device proposed by the utility model from a second perspective;
[0019] Figure 4 It is a schematic diagram of the partial cross-sectional structure of the shock absorbing mechanism of this embodiment.
[0020] Among them, 1. Support base plate; 2. Dust storage box; 3. Adjustment mechanism; 4. Dust suction plate; 5. Dust exhaust fan; 6. Connecting flange; 7. Shock absorption mechanism; 8. Universal wheel; 9. Square to round pipe joint; 10. Cable collection plate; 11. Dust conveying joint; 12. Guide rod; 13. Lifting screw; 14. Lifting rod; 15. Synchronous wheel; 16. Synchronous belt; 17. Bracket; 18. Reduction motor; 19. Rotating motor; 20. Guide square tube; 21. Support rod; 22. Damper; 23. Buffer spring.
[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0023] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the utility model proposes an aluminum electrolysis pole-changing dust collecting device, comprising a supporting base plate 1 and a dust storage box 2, the dust storage box 2 is fixedly connected to the upper end of the supporting base plate 1, an adjusting mechanism 3 is provided on the supporting base plate 1 and is arranged on both sides of the dust storage box 2, a dust suction plate 4 is provided on the adjusting mechanism 3, a dust extraction fan 5 is provided on the supporting base plate 1, and the dust extraction fan 5 is arranged between the adjusting mechanism 3 and the dust storage box 2, a connecting flange 6 is provided on the side wall of the dust storage box 2, the connecting flange 6 is connected to the dust extraction fan 5 by bolts, shock absorbing mechanisms 7 are provided at the four corners of the bottom of the supporting base plate 1, and a universal wheel 8 is provided at the lower end of the shock absorbing mechanism 7; a square-to-round pipe joint 9 is provided at the upper end of the dust extraction fan 5, a wire collecting plate 10 is provided on the square-to-round pipe joint 9, a plurality of dust conveying joints 11 are evenly distributed on the dust suction plate 4, and the dust conveying joints 11 are connected to the wire collecting plate 10 by a hose.
[0024] In order to adjust the dust collection direction angle and height, the adjustment mechanism 3 includes a guide rod 12, a lifting screw 13, a lifting rod 14, a synchronous wheel 15 and a synchronous belt 16. The guide rod 12 is vertically arranged on the supporting base plate 1, the lifting screw 13 is rotatably connected to the supporting base plate 1 and is arranged in the guide rod 12, the lifting rod 14 is threadedly connected to the lifting screw 13 and slidably connected to the guide rod 12, the synchronous wheel 15 is arranged at the bottom of the lifting screw 13 and is arranged below the supporting base plate 1, and the synchronous belt 16 is arranged on the synchronous wheel 15; a bracket 17 is provided at the bottom of the supporting base plate 1, and a reduction motor 18 is provided on the bracket 17. The output shaft of the reduction motor 18 passes through the bracket 17 and is connected to the synchronous wheel 15. The dust collection plate 4 is rotatably connected to the lifting rod 14, and a rotating motor 19 is provided at the upper end of the side wall of the lifting rod 14, and the output shaft of the rotating motor 19 passes through the lifting rod 14 and is connected to the dust collection plate 4.
[0025] In order to improve stability during movement, the shock absorbing mechanism 7 includes a guide square tube 20, a support rod 21, a damper 22 and a buffer spring 23. The guide square tube 20 is vertically arranged at the four corners of the bottom of the supporting base plate 1, and the support rod 21 is plugged and connected to the guide square tube 20. One end of the damper 22 is arranged at the top inside the guide square tube 20, and the other end of the damper 22 is connected to the support rod 21. One end of the buffer spring 23 is arranged on the support rod 21, and the other end of the buffer spring 23 is arranged at the top inside the guide square tube 20 and is arranged around the damper 22.
[0026] The square-to-round pipe joint 9 is arranged between the cable collection disk 10 and the dust extraction fan 5, the lifting screw 13 is arranged between the supporting base plate 1 and the lifting rod 14, and the damper 22 is arranged vertically to the supporting base plate 1; the cross-section of the lifting rod 14 is arranged in a convex shape, and the guide square tube 20 is arranged in a square tube with an opening at the bottom.
[0027] During specific use, the external hose is respectively connected to the interfaces on the dust conveying joint 11 and the collection disk 10, the slot plate is opened, and the reduction motor 18 is controlled to drive the synchronous wheel 15 to rotate according to the height and angle of the electrolytic cell. Under the action of the synchronous belt 16, the two sets of lifting screws 13 rotate synchronously, so that the lifting rod 14 threadedly connected to the lifting screw 13 is lifted and lowered along the guide rod 12. At the same time, the dust collecting plate 4 is driven to rotate on the lifting rod 14 by the rotating motor 19, so that the inclination angle of the dust collecting plate 4 fits the upper end of the electrolytic cell, and the dust extraction fan 5 is turned on, so that the dust during cleaning enters the dust conveying joint 11 through the dust collecting plate 4, and enters the dust storage box 2 through the hose through the collection disk 10 and the square-to-round pipe joint 9 in turn. When moving, the support rod 21 moves along the direction of the guide square tube 20, and the damper 22 and the buffer spring 23 are used to reduce the vibration to ensure stability during movement. The above is the use process of the entire aluminum electrolysis pole-changing dust collecting device.
[0028] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A dust collecting device for aluminum electrolysis pole-changing, comprising a supporting base plate (1) and a dust storage box (2), wherein the dust storage box (2) is fixedly connected to the upper end of the supporting base plate (1), characterized in that: An adjusting mechanism (3) is provided on the support base plate (1) and is arranged on both sides of the dust storage box (2); a dust collecting plate (4) is provided on the adjusting mechanism (3); a dust extraction fan (5) is provided on the support base plate (1), and the dust extraction fan (5) is arranged between the adjusting mechanism (3) and the dust storage box (2); a connecting flange (6) is provided on the side wall of the dust storage box (2); the connecting flange (6) is connected to the dust extraction fan (5) by means of bolts; shock absorbing mechanisms (7) are provided at the four corners of the bottom of the support base plate (1); and a universal wheel (8) is provided at the lower end of the shock absorbing mechanism (7).
2. The dust collecting device for aluminum electrolysis pole change according to claim 1, characterized in that: The upper end of the dust extraction fan (5) is provided with a square-to-round pipe joint (9), a cable collection tray (10) is provided on the square-to-round pipe joint (9), a plurality of dust conveying joints (11) are evenly distributed on the dust suction plate (4), and the dust conveying joints (11) are connected to the cable collection tray (10) by means of a hose.
3. The dust collecting device for aluminum electrolysis pole change according to claim 2, characterized in that: The adjustment mechanism (3) comprises a guide rod (12), a lifting screw rod (13), a lifting rod (14), a synchronous wheel (15) and a synchronous belt (16); the guide rod (12) is vertically arranged on the supporting base plate (1); the lifting screw rod (13) is rotatably connected to the supporting base plate (1) and arranged in the guide rod (12); the lifting rod (14) is threadedly connected to the lifting screw rod (13) and slidably connected to the guide rod (12); the synchronous wheel (15) is arranged at the bottom of the lifting screw rod (13) and below the supporting base plate (1); and the synchronous belt (16) is arranged on the synchronous wheel (15).
4. The dust collecting device for aluminum electrolysis pole change according to claim 3, characterized in that: A bracket (17) is provided at the bottom of the support base plate (1), a reduction motor (18) is provided on the bracket (17), an output shaft of the reduction motor (18) passes through the bracket (17) and is connected to the synchronous wheel (15), the dust collecting plate (4) is rotatably connected to the lifting rod (14), a rotating motor (19) is provided at the upper end of the side wall of the lifting rod (14), and an output shaft of the rotating motor (19) passes through the lifting rod (14) and is connected to the dust collecting plate (4).
5. The dust collecting device for aluminum electrolysis pole change according to claim 4, characterized in that: The shock absorbing mechanism (7) comprises a guide square tube (20), a support rod (21), a damper (22) and a buffer spring (23); the guide square tube (20) is vertically arranged at the four corners of the bottom of the support base plate (1); the support rod (21) is plug-in-connected to the guide square tube (20); one end of the damper (22) is arranged at the top inside the guide square tube (20); the other end of the damper (22) is connected to the support rod (21); one end of the buffer spring (23) is arranged on the support rod (21); the other end of the buffer spring (23) is arranged at the top inside the guide square tube (20) and surrounds the damper (22).
6. The dust collecting device for aluminum electrolysis pole change according to claim 5, characterized in that: The square-to-round pipe joint (9) is arranged between the cable collection tray (10) and the dust extraction fan (5), the lifting screw (13) is arranged between the supporting base plate (1) and the lifting rod (14), and the damper (22) is arranged vertically to the supporting base plate (1).
7. The dust collecting device for aluminum electrolysis pole change according to claim 6, characterized in that: The cross section of the lifting rod (14) is in the shape of a convex letter "U", and the guide square tube (20) is in the shape of a square tube with an open bottom.
Citation Information
Patent Citations
Dust collection cover for pole changing and dust collection in aluminum electrolysis
CN217411844U
Cited By
Ladle cleaning material smoke dust collecting and treating device
CN121178552A
Dust adsorption and purification device in anode replacement process of electrolytic aluminum unit
CN224823873U
