Correcting tool for inner cylinder side plate in carbon brick die sleeve
Through inverted welding and limit fixation combined with wedge wedge, the problem of poor deformation plane of the side plate of the inner cylinder in the carbon brick mold sleeve is solved, and effective correction effect is achieved, with simple operation and significant effect.
Patent Information
- Application Number
- CN202421028629.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the production and manufacturing process, the inner cylinder side plate of the carbon brick mold sleeve has a long length and a large number of rib plates, resulting in more welds and poor flatness during the welding process. The existing technology has no obvious effect through flame correction, which increases the heating area. It is also impossible to effectively correct deformation.
Using a correction tool including a first U-shaped limiting plate, a second U-shaped limiting plate, a rectangular perforated plate and a wedge, through inverted welding and limit fixation, the wedge wedge into the deformation plane of the side plate to generate a correction force to achieve Correction of deformation plane.
Effectively correct the deformation plane of the inner cylinder side plate of the carbon brick mold sleeve, which is simple to operate and improves the accuracy of the plane.
Smart Images
Figure CN222242020U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of mechanical manufacturing technology, and in particular to a correction tool for the side plates of an inner cylinder in a carbon brick mold sleeve. Background Art
[0002] The carbon brick mold sleeve is a forming mold used by carbon factories to produce graphite carbon. The carbon brick mold sleeve is generally composed of an inner cylinder, flange, spacer, rib plate, top mold, bottom mold, etc. In the production and manufacturing process of the carbon brick mold sleeve, the side plate assembly in the inner cylinder has a long length and many rib plates, resulting in many welds and a large amount of welding during the welding process, which leads to large deformation of the inner plane and poor flatness. In the related art, the effect of correcting the deformed plane of the side plate by flame is not obvious. By increasing the heating area, the deformed plane of the side plate cannot be corrected after multiple heating. Utility Model Content
[0003] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a correction tool for the inner cylinder side plate in the carbon brick mold sleeve, which can effectively correct the plane of the deformed side plate in the inner cylinder of the carbon brick mold sleeve and is easy to operate.
[0004] The present application provides a correction tool for the inner cylinder side plate in a carbon brick mold sleeve, comprising:
[0005] A first U-shaped limiting plate, wherein a first U-shaped groove is formed on the first U-shaped limiting plate, and the first U-shaped limiting plate is welded in an inverted manner to one side of the plane where the side plate of the inner cylinder of the carbon brick mold sleeve is deformed;
[0006] A second U-shaped limiting plate, wherein a second U-shaped groove is formed on the second U-shaped limiting plate, the first U-shaped limiting plate is invertedly welded to the other side of the plane where the side plate of the inner cylinder of the carbon brick mold sleeve is deformed, and the second U-shaped limiting plate is arranged corresponding to the first U-shaped limiting plate;
[0007] A rectangular perforated plate, one end of which is inserted into the first U-shaped limiting plate through the first U-shaped groove, and the other end of which is inserted into the second U-shaped limiting plate through the second U-shaped groove;
[0008] At least three wedges are provided, and the three wedges are spaced side by side and wedged between the bottom of the rectangular perforated plate and the plane where the side plate of the inner cylinder is deformed.
[0009] According to the correction tooling of the inner cylinder side plate in the carbon brick mold sleeve of the embodiment of the present application, at least the following beneficial effects are achieved: the first U-shaped limit plate and the second U-shaped limit plate are invertedly welded on the plane of the side plate deformation, and the two ends of the rectangular perforated plate are respectively inserted into the first U-shaped limit plate and the second U-shaped limit plate, so as to limit and fix the rectangular perforated plate through the first U-shaped limit plate and the second U-shaped limit plate, and then three wedges are wedged side by side and spaced between the bottom of the rectangular perforated plate and the plane of the inner cylinder side plate deformation, and the force generated by the wedges acting on the plane of the side plate deformation, and the wedges can achieve a good deformation correction effect on the plane of the side plate deformation after being wedged and placed for a period of time. Through this arrangement, the present application can effectively correct the plane of the side plate deformation in the inner cylinder of the carbon brick mold sleeve, and the operation is simple.
[0010] According to some embodiments of the present application, a plurality of the first U-shaped limiting plates are arranged on the plane where the side plate of the inner cylinder is deformed, and the number of the second U-shaped limiting plates and the rectangular perforated plates corresponds to the number of the first U-shaped limiting plates.
[0011] According to some embodiments of the present application, each of the rectangular perforated plates is correspondingly provided with at least three wedge blocks.
[0012] According to some embodiments of the present application, a plurality of first rib plates are arranged side by side and at intervals on each side plate of the inner cylinder.
[0013] According to some embodiments of the present application, a plurality of second ribs are arranged side by side and spaced apart on each side plate of the inner cylinder, and the second ribs on the side plates are arranged to cross perpendicularly with the first ribs.
[0014] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0016] Figure 1 A side view schematic diagram of installing a correction tool on the deformation plane of a side plate provided in an embodiment of the present application;
[0017] Figure 2 A front view schematic diagram of installing a correction tool on a deformation plane of a side plate provided in an embodiment of the present application;
[0018] Figure 3 A schematic diagram of the structure of the side panel provided in the embodiment of the present application;
[0019] Figure 4 A schematic structural diagram of a carbon brick mold sleeve provided in an embodiment of the present application.
[0020] Reference numerals:
[0021] Rectangular perforated plate 110, first U-shaped limiting plate 111, second U-shaped limiting plate 112, wedge block 113;
[0022] Carbon brick mold sleeve 200 , side plate assembly 210 , side plate 211 , first rib plate 212 , second rib plate 213 . DETAILED DESCRIPTION
[0023] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0024] In the description of the present application, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0025] In the description of this application, if there is a description of first or second, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0026] In the description of this application, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in this application based on the specific content of the technical solution.
[0027] The carbon brick mold sleeve is a forming mold used by carbon factories to produce graphite carbon. The carbon brick mold sleeve is generally composed of an inner cylinder, flange, spacer, rib plate, top mold, bottom mold, etc. In the production and manufacturing process of the carbon brick mold sleeve, the side plate assembly in the inner cylinder has a long length and many rib plates, resulting in many welds and a large amount of welding during the welding process, which leads to large deformation of the inner plane and poor flatness. In the related art, the effect of correcting the deformed plane of the side plate by flame is not obvious. By increasing the heating area, the deformed plane of the side plate cannot be corrected after multiple heating.
[0028] In order to solve the above-mentioned problems, the present application proposes a correction tool for the side plate of the inner cylinder in the carbon brick mold sleeve. The embodiments of the present application are further described below in conjunction with the accompanying drawings.
[0029] Reference Figures 1 to 4 The present application provides a correction tool for the inner cylinder side plate in the carbon brick mold sleeve, comprising: a first U-shaped limiting plate 111, a second U-shaped limiting plate 112, a rectangular perforated plate 110 and at least three wedges 113; a first U-shaped groove is provided on the first U-shaped limiting plate 111, and the first U-shaped limiting plate 111 is invertedly welded to one side of the plane of the deformation of the inner cylinder side plate 211 of the carbon brick mold sleeve 200; a second U-shaped groove is provided on the second U-shaped limiting plate 112, and the first U-shaped limiting plate 111 is invertedly welded to the side of the plane of the deformation of the inner cylinder side plate 211 of the carbon brick mold sleeve 200 On the other side of the plane where the side plate 211 of the inner cylinder body is deformed, which is welded to the carbon brick mold sleeve 200, the second U-shaped limiting plate 112 is arranged corresponding to the first U-shaped limiting plate 111; one end of the rectangular perforated plate 110 is passed through the first U-shaped groove to penetrate the first U-shaped limiting plate 111, and the other end of the rectangular perforated plate 110 is passed through the second U-shaped groove to penetrate the second U-shaped limiting plate 112; three wedge blocks 113 are wedged side by side and spaced apart between the bottom of the rectangular perforated plate 110 and the plane where the side plate 211 of the inner cylinder body is deformed.
[0030] It should be noted that the inner cylinder includes a side plate assembly 210 , and the side plate assembly 210 is composed of a plurality of side plates 211 .
[0031] It should be noted that the first U-shaped limiting plate 111 and the second U-shaped limiting plate 112 are both invertedly welded on the deformed plane of the side plate 211 through two legs, and the first U-shaped limiting plate 111 and the second U-shaped limiting plate 112 are respectively penetrated at both ends of the rectangular perforated plate 110. After the rectangular perforated plate 110 is limited and fixed, a certain distance is left between the rectangular perforated plate 110 and the deformed plane of the side plate 211, so that the wedge block 113 can be wedged between the rectangular perforated plate 110 and the deformed plane of the side plate 211.
[0032] It should be noted that after the deformed side plate 211 is placed on a workbench, the first U-shaped limiting plate 111 and the second U-shaped limiting plate 112 are welded. When the wedge block 113 is wedged between the rectangular perforated plate 110 and the deformed plane of the side plate 211, the wedge block 113 can be knocked in or out by a hammer.
[0033] In the present application, the first U-shaped limiting plate 111 and the second U-shaped limiting plate 112 are welded upside down on the plane of the side plate 211 deformation, and the two ends of the rectangular perforated plate 110 are respectively inserted into the first U-shaped limiting plate 111 and the second U-shaped limiting plate 112, so as to limit and fix the rectangular perforated plate 110 through the first U-shaped limiting plate 111 and the second U-shaped limiting plate 112, and then three wedges 113 are wedged side by side and spaced between the bottom of the rectangular perforated plate 110 and the plane of the side plate 211 deformation in the inner cylinder, and the force generated by the wedge 113 wedging acts on the plane of the side plate 211 deformation, and the wedge 113 can achieve a good deformation correction effect on the plane of the side plate 211 deformation after being wedged and placed for a period of time. Through this arrangement, the present application can effectively correct the plane of the side plate 211 deformation in the inner cylinder of the carbon brick mold sleeve 200, and the operation is simple.
[0034] Reference Figure 1 and Figure 2 It can be understood that a plurality of first U-shaped limiting plates 111 are arranged on the plane where the side plate 211 of the inner cylinder is deformed, and the number of the second U-shaped limiting plates 112 and the rectangular perforated plates 110 corresponds to the number of the first U-shaped limiting plates 111 .
[0035] It should be noted that a plurality of first U-shaped limit plates 111 are arranged side by side and at intervals on the same side of the deformation plane of the side plate 211, and a plurality of second U-shaped limit plates 112 are arranged on the other side of the deformation plane of the side plate 211, and are arranged corresponding to the corresponding first U-shaped limit plates 111, and a rectangular perforated plate 110 is passed between the first U-shaped limit plate 111 and the corresponding second limit plate.
[0036] In this embodiment, four first U-shaped limiting plates 111, four second U-shaped limiting plates 112 and four rectangular perforated plates 110 are arranged on the deformation plane of one side plate 211; in some embodiments, other numbers of first U-shaped limiting plates 111, second U-shaped limiting plates 112 and rectangular perforated plates 110 may also be arranged according to the specific deformation conditions of the plane of the side plate 211, and are not limited to the embodiments of the present application.
[0037] Reference Figure 1 It can be understood that each rectangular perforated plate 110 is correspondingly provided with at least three wedge blocks 113 .
[0038] In the embodiment of the present application, three wedge blocks 113 are wedged between each rectangular perforated plate 110 and the deformation plane of the side plate 211; in some embodiments, more than three wedge blocks 113 can be set between each rectangular perforated plate 110 and the deformation plane of the side plate 211 according to the specific deformation of the plane of the side plate 211, which is not limited to the embodiment of the present application.
[0039] Reference Figure 3It can be understood that a plurality of first rib plates 212 are arranged side by side and at intervals on each side plate 211 in the inner cylinder.
[0040] Reference Figure 3 It can be understood that a plurality of second ribs 213 are arranged side by side and spaced apart on each side plate 211 of the inner cylinder, and the second ribs 213 on the side plate 211 are arranged to cross the first ribs 212 at right angles.
[0041] In some embodiments, five first ribs 212 and nine second ribs 213 are arranged side by side on a side panel 211, and the second ribs 213 are arranged perpendicularly to the first ribs 212; in other embodiments, other numbers of ribs may also be arranged on the side panel 211, and the embodiments of the present application are not limited thereto.
[0042] It should be noted that the multiple first ribs 212 and second ribs 213 vertically crossed on the side panel 211 make the plane of the side panel 211 away from the first ribs 212 and the second ribs 213 bulge outward, and then three wedge blocks 113 are wedged side by side between the bottom of the rectangular perforated plate 110 and the deformed plane of the side panel 211 in the inner cylinder. The force generated by the wedging of the wedge blocks 113 acts on the deformed plane of the side panel 211. After the wedge blocks 113 are wedged and placed for a period of time, they can achieve a good deformation correction effect on the deformed plane of the side panel 211.
[0043] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0044] The above is a preferred embodiment of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications are also considered to be within the scope of protection of the present application.
[0045] Although the embodiments of the present application have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the claims and their equivalents.
Claims
1. A correction tool for the inner cylinder side plate in a carbon brick mold sleeve, characterized in that: include: A first U-shaped limiting plate, wherein a first U-shaped groove is formed on the first U-shaped limiting plate, and the first U-shaped limiting plate is welded in an inverted manner to one side of the plane where the side plate of the inner cylinder of the carbon brick mold sleeve is deformed; A second U-shaped limiting plate, wherein a second U-shaped groove is formed on the second U-shaped limiting plate, the first U-shaped limiting plate is invertedly welded to the other side of the plane where the side plate of the inner cylinder of the carbon brick mold sleeve is deformed, and the second U-shaped limiting plate is arranged corresponding to the first U-shaped limiting plate; A rectangular perforated plate, one end of which is inserted into the first U-shaped limiting plate through the first U-shaped groove, and the other end of which is inserted into the second U-shaped limiting plate through the second U-shaped groove; At least three wedges are provided, and the three wedges are spaced side by side and wedged between the bottom of the rectangular perforated plate and the plane where the side plate of the inner cylinder is deformed.
2. The correction tool for the inner cylinder side plate in the carbon brick mold sleeve according to claim 1 is characterized in that: A plurality of the first U-shaped limiting plates are arranged on the plane where the side plate in the inner cylinder is deformed, and the number of the second U-shaped limiting plates and the rectangular perforated plates corresponds to the number of the first U-shaped limiting plates.
3. The correction tool for the inner cylinder side plate in the carbon brick mold sleeve according to claim 2 is characterized in that: Each of the rectangular perforated plates is correspondingly provided with at least three wedge blocks.
4. The correction tool for the inner cylinder side plate in the carbon brick mold sleeve according to claim 1 is characterized in that: A plurality of first rib plates are arranged side by side and at intervals on each side plate of the inner cylinder.
5. The correction tool for the inner cylinder side plate in the carbon brick mold sleeve according to claim 4 is characterized in that: A plurality of second ribs are arranged side by side and spaced apart on each side plate of the inner cylinder, and the second ribs on the side plates are arranged to cross the first ribs at right angles.